The present invention relates to a system and a method for checking dimensions and/or position of an edge of a workpiece, with respect to a reference position.
In particular, the present invention can advantageously, but not exclusively, be applied in checking the diameter of circular edges of an object, the circular edges being originated from the intersection of two surfaces having rotational symmetry. The object can be, for example, in an internal combustion engine, a component of an injection system with a valve seat comprising the edge to be checked, or a valve seat in the cylinder head, or a valve intended to be housed in such seat. Reference to checking of an internal edge of a valve seat will be explicitly made in the following specification without loss of generality.
In its most spread form, a valve seat comprises a tapered sealing surface connected to a cylindrical guide aperture. The tapered sealing surface, intended to cooperate with the valve head, typically comprises two or more adjacent conical surfaces, each of which slopes down of a certain angle with respect to the central axis of the seat itself. The contact between the valve head, which defines a conical surface in turn, and the circular edge originated from two adjacent conical surfaces realizes the seal.
Checking very carefully the dimensions of the parts most directly involved in the operation of the system is worthwhile, in particular of the operating surfaces, and, among them, of the circular edge. Indeed, possible modifications with respect to the nominal dimensions are responsible of a not proper cooperation between the valve and the relevant seat, with resulting loss of seal, leakages, decrease of the engine performance and increase of the levels of exit discharge.
The known to date techniques for checking operating surfaces which may include the circular edge use different technologies and are mainly of two types. A first known checking technique is of contact type, such as that shown in the U.S. patent application published with the number US2010119104A1, wherein, for example, a touch probe is used, that scans the object in a number of points sufficient to reconstruct a digital image on the basis of which the features of the object are analyzed. This type of checking, however, generally implies the run of a high number of data which, in most cases, requires expensive tools and/or long processing times. Moreover, it can not be used for checking valve seats having small dimensions. A second known checking technique is of non-contact type, such as that shown in the U.S. Pat. No. 7,643,151B2, wherein, for example, optical measurement devices are used, that take advantage of the interferometric technique to digitally reconstruct the image of the object on which the checking is run. However, this second known technique is, among other things, extremely sensitive to vibrations and dirt, and generally not suitable for checking in workshop environment.
In addition, a point-scanning of the operating surfaces of the object is run in both known techniques. The discrete data thus obtained can be, for example, interpolated to reconstruct the image of the object. Except for the fortuitous and unlikely event that one of the scanning points samples the profile of the operating surfaces exactly at the junction edge, a position depending on the point-scanning and on the interpolation formula will be associated to the edge, such position being usually different from the real one and not taking into account imperfections in manufacturing, wear or deposition of material.
Object of the present invention is to provide a system and a method for quantitatively and accurately defining radial position of the edge of an object with respect to a reference position, such system and such method being free from the previously described inconveniences and, concurrently, easily and cheaply implemented.
According to the present invention, this and other objects are achieved by systems and methods for checking according to the attached claims, which are an integral part of this description.
A system according to the present invention comprises: a support and locating frame, checking elements connected to the support and locating frame, a transducer system connected to the checking elements, and a processing unit connected to the transducer system. The checking elements include two matching elements which comprise respective surfaces having tapered matching zones to cooperate with the edge, and the matching zones define slope angles with respect to the longitudinal direction which are different from each other; the transducer system comprises at least one transducer element, which provides electrical signals indicative of the cooperation between the matching elements and the edge of the object; the processing unit receives the electrical signals and processes them in order to determine the radial position of the edge with respect to a reference position.
Preferably, the matching zones are sloped surfaces featuring the slope angles, for example cone-shaped or pyramid-shaped with a polygonal base. Alternatively, the matching zones are substantially spherical with different radii and adapted to cooperate with the edge so as to define tangential planes featuring the slope angles.
A system according to the present invention, for example for checking the diametrical dimension of a circular edge, can include two feelers embodying the two matching elements and adapted to touch the edge to be checked. The feelers can be connected to the support and locating frame by means of at least one shaft, and the transducer element can be connected to the shaft and provide electrical signals indicative of the longitudinal position of the shaft and of the matching elements that it brings.
Advantageously, the shaft is equipped with structural features for automatically centering each of the two matching elements with the workpiece, in particular with the circular edge, with respect to a longitudinal direction.
The matching elements of a system according to the present invention may have structural features such that the matching zones can cooperate simultaneously or in a substantially simultaneous way with the edge to be checked. Alternatively, a system according to the present invention can be of the fluid type and comprise a source of pressure fluid (i.e. gas), and a mechanism for positioning the matching elements, which defines preset positions of said matching elements along the longitudinal direction. In this case the electrical signals provided by the transducer element (i.e. a pneumo-electrical converter) are indicative of variations of features (i.e. flow rate or pressure) of said pressure fluid passing through a cooperation zone delimited by the matching zone of each matching element and the edge to be checked.
Preferably, the support and locating frame includes two checking stations, each of which comprises a transducer element and one of the two matching elements.
As an alternative, the support and locating frame may include a Coordinate Measuring Machine, which alternatively mounts the matching elements on a movable arm and perform sequential checkings of the workpiece.
In a method according to the present invention, in order to perform checkings by means of a system with the features so far mentioned, the matching elements are brought in a checking condition wherein the respective matching zone cooperates with the edge to be checked, for example it leans on such edge, signals provided by the transducer system and indicative of cooperation between each matching zone and the edge to be checked are detected, for example signals relative to the longitudinal position of the matching elements in the checking condition, and these signals are processed together with reference signals indicative of the cooperation between each matching zone and a reference edge, in order to determine the radial gap of the edge with respect to the reference edge.
Objects and advantages of the present invention will be clear from the detailed description that follows, concerning a preferred embodiment of the invention, given only by way of non-restrictive example, with reference to the attached drawings.
The present invention is now described with reference to the attached sheets of drawings, given by way of non-limiting examples, wherein:
a and 3b schematically show two different conditions of a method for checking the radial position of the edge of an object with respect to a reference position according to the present invention; and
To better illustrate the operation of the system according to the invention,
With respect to the axis Z, the matching surface 8 of the feeler 6 has a slope angle α, whereas the matching surface 9 of the feeler 7 has a slope angle μ.
The seat 2 comprises two surfaces substantially cone-shaped, in particular a central surface 3 and an internal surface 4. Generally, with respect to the longitudinal axis defined by the seat 2, the central surface 3 has a wide slope angle, i.e. greater than 45°, whereas the internal surface 4 has a smaller slope angle, i.e. less than 45°. The intersection between the central surface 3 and the internal surface 4 defines a circular edge 5, whose diametral dimensions have to be checked. The slope angle α of the matching surface 8 that identifies the feeler 6 is a little bit smaller than the slope angle of the central surface 3 of the seat 2, whereas the slope angle μ of the matching surface 9 that identifies the feeler 7 is smaller than both of them but a little bit greater than the slope angle of the internal surface 4.
In its own checking station, each of the feelers 6 and 7 can make forward/backward movements along the axis Z to perform longitudinal displacements, is urged into contact with the edge 5 and assumes positions that depend on the longitudinal position and diametral dimensions of the edge 5. In each of the checking stations A and B wherein the workpiece 1 is sequentially checked, the shaft 12 transmits to the inductive transducer 11 the longitudinal displacements of the respective feeler 6 and 7. The inductive transducer 11 sends electrical signals M to the processing unit 13, such electrical signals M being indicative of the longitudinal position of the shafts 12, that is of the feeler 6 or 7, respectively. The processing unit 13 processes the electrical signals M coming from both checking stations A and B in order to detect the difference between the diametral dimensions of the circular edge 5 and nominal diametral dimensions, and shows them in a display. A method for checking the radial position of the edge of an object according to the present invention is described in the following with reference to the
The method can comprise a preliminary calibration condition and at least one subsequent checking condition. During the calibration condition, each of the feelers 6 and 7 within the respective checking station A and B, not shown in
In order to better illustrate the method for checking the radial position of the edge of an object according to the present invention, the schematic of
During the calibration condition, for example, the feeler 6 (and 7), moving forward along the axis Z within its own checking station A (and B) not shown in
ΔS6 and ΔS7 are the differences of the longitudinal positions S6 and S7 of the matching elements 6 and 7 in said checking condition with respect to the reference longitudinal positions S6r and S7r, respectively ΔS6=S6−S6r and ΔS7=S7−S7r. The amount of ΔS6 and ΔS7 is due both to the longitudinal component ΔZ and the radial component ΔX of the distance between the circular edges R and T. As the contribution of the longitudinal component ΔZ is the same for both the feelers 6 and 7, that of the radial component ΔX is different when using one feeler 6 or the other 7, and is connected to the slope angles α and μ of the matching surfaces 8 and 9.
In particular, the longitudinal positions of the feelers 6 and 7 undergo variations equal to
ΔS6=ΔZ+ΔX/tan gα
and
ΔS7=ΔZ+ΔX/tan gμ
respectively.
Deriving from both formulae the expression of the longitudinal component ΔZ and matching the second members of the derived expressions, the expression of the radial component ΔX can be obtained in easy and accurate way, i.e.
From the radial component ΔX calculated this way, that is the radial gap of the circular edge T to be checked with respect to the reference edge R, and from the reference diametral dimension Dr, the diametral dimension D can be determined, by applying for example the formula
D=Dr+2·ΔX.
A system for checking according to the present invention can also be used, for example, for checking the radial position of an edge originated from the intersection of two surfaces that complies with at least one of the following conditions: the central surface 3 is flat and perpendicular to the longitudinal axis of the seat 2, or the internal surface 4 is cylindrical and parallel to the same axis.
A system for checking according to the present invention can present various structural modifications as compared with what is schematically described above.
For example, the support and locating frame 10 can include a lock mechanism for locking the workpiece 1. Such lock mechanism can have structural features that enable restricted transversal displacements of the workpiece 1 itself, in order to ensure the overlapping of the axis Z of the shaft 12 to the longitudinal axis of the seat 2 of said workpiece 1, in replacement of or in addition to the mentioned features of small flexibility of the shaft 12.
In a system according to the present invention, the feelers 6 and 7 can exhibit tapered matching zones 8 and 9 with shape other than conical, for example pyramidal with a polygonal base. In this case, in a method for checking like that so far illustrated, without substantial differences, it is assumed that the contact between the feelers 6 and 7 and the circular edge 5 (and R and T) occurs at converging edges of the pyramidal shape. As an alternative, the matching zones 8 and 9 can be substantially spherical, the radii being different from each other. In this further case, the matching zones 8 and 9 are adapted to cooperate with the edge 5 so as to define tangential planes featuring the slope angles α and μ, and the method for checking is still like that so far illustrated, without substantial differences.
According to a possible embodiment different from that illustrated hitherto, in a system according to the present invention the feelers 6 and 7 can have such structural features that they can cooperate simultaneously or in a substantially simultaneous way with the edge to be checked. For example, one of the feelers 6 (or 7) can be provided with an internal recess, for housing the other feeler 7 (or 6), and transit holes on the matching surface 8 (or 9), for enabling portions of the matching surface 9 (or 8) of the other feeler 7 (or 6), conveniently shaped, to protrude and be radially aligned with portions of the matching surface 8 (or 9) of the first feeler 6 (or 7). In this case, a method for checking is different from what previously described only in that the cooperation between the feeler 6 and the edge 5 (and R and T) and the cooperation between the feeler 7 and the same edge 5 (and R and T) can occur in an essentially simultaneous way. This alternative solution enables the time for checking to be reduced.
Other possible systems for checking according to the present invention have feelers with different shape, for example with internal matching zones for checking external diameters, and can be used for checking the edge of a valve intended to house in a relative seat with the task of closing the intake and discharge ducts that are headed to the combustion chamber in the cylinder head of an internal combustion engine. Other possible systems for checking according to the present invention can exhibit different structural modifications for further types of checking of dimensions or position of edges, closed or open, having profiles different from that illustrated in the figures.
In a different embodiment of the invention, shown in
As an alternative to the two checking stations A and B, the system can include a Coordinate Measuring Machine, or CMM, for sequentially checking a workpiece whose exact position is known instant by instant. Such CMM can comprise in a manner known per se a storage wherein the matching elements 6 and 7 are arranged, a suitable automatic change mechanism and a device for locking them. In this embodiment, the matching elements 6 and 7 are alternatively mounted on the movable arm of the CMM to cooperate with the calibration master 1R at first, then with the workpiece 1T to be checked. The method for checking is one of those previously described.
In a method according to the present invention, the reference longitudinal positions S6r and S7r can be obtained as described hitherto at each checking operation, or result from calibration operations performed just once at the beginning of the checking of a series of workpieces and/or periodically performed after a certain amount of checked workpieces, or can be a data known a priori. Advantages resulting from the application of the present invention are clear.
First of all, a system and a method according to the invention enable the position or the dimensions of an edge to be directly checked, avoiding indirect checkings of the adjacent surfaces and consequent interpolations.
This is also the reason why the number of data to run for the checking is significantly lower with respect to that required by the technique known to date.
Consequently, and due to the application of an analytical formula which is function of the known geometric features of the matching elements used, times are greatly reduced. The matching elements can be chosen for checking dimensions also of very small pieces.
The system object of the present invention has simple, robust and compact components, and is little sensitive to disturbances (vibrations, dirt) that are present in workshop environment.
Number | Date | Country | Kind |
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BO2012A000691 | Dec 2012 | IT | national |
BO2012A000693 | Dec 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/077795 | 12/20/2013 | WO | 00 |