The present disclosure relates generally to work vehicles and, more particularly, to a system and method for cleaning a grille of a work vehicle.
Work vehicles, such as tractors, generally include a cooling system for cooling fluids within the vehicle. The cooling system is configured generate an airflow through a grille (e.g., a front grille of the vehicle) for delivery to or through a downstream component, such as a heat exchanger, before being exhausted from the work vehicle. However, as is generally understood, work vehicles often operate in fields and other harvesting environments in which the ambient air contains large amounts of dust, plant material and other debris. As a result, a vehicle's grille can often become blocked or clogged with debris, thereby preventing air from flowing through the grille and impairing the operation of the cooling system.
Typically, the debris must be removed from the grille manually by an operator, which can be time consuming. Further, in conventional vehicles, there is no way to automatically determine whether the grille is plugged. As such, the work vehicle may be operated for a significant period of time while the grille is plugged, which may cause the various systems of the work vehicle to operate at less than ideal conditions.
Accordingly, an improved system and method for cleaning a grille of a work vehicle would be welcomed in the technology.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present subject matter is directed to a system for cleaning a grille of a work vehicle. The system includes a grille defining an inner side facing towards an interior portion of a work vehicle and an outer side facing towards an exterior of the work vehicle. The system further includes a plurality of nozzles fixed relative to the grille and being directed towards the inner side of the grille. Additionally, the system includes a pressurized fluid source configured to supply pressurized fluid to the plurality of nozzles. The pressurized fluid received by the plurality of nozzles is expelled from the plurality of nozzles and directed through the grille.
In another aspect, the present subject matter is directed to a work vehicle, having a hood enclosure extending between a forward end and an aft end, and a grille disposed at the forward end of the hood enclosure. The grille has an inner side facing towards an interior of the hood enclosure and an outer side opposite the inner side. The work vehicle further includes a heat exchanger positioned aft of the grille within the hood enclosure and a plurality of nozzles positioned within the hood enclosure between the grille and the heat exchanger. The plurality of nozzles is directed towards the inner side of the grille and is fixed relative to the grille. Additionally, the work vehicle includes a pressurized fluid source coupled to the plurality of nozzles, where the pressurized fluid source is configured to supply pressurized fluid to the plurality of nozzles.
Additionally, the present subject matter is directed to a method for cleaning a grille through which an airflow is directed for subsequent delivery to a heat exchanger of a work vehicle. The method includes receiving an input associated with cleaning the grille. Further, the method includes supplying pressurized fluid from a pressurized fluid source to a plurality of nozzles configured to direct the pressurized fluid towards the grille and being fixed relative to the grille. Additionally, the method includes expelling the pressurized fluid from the plurality of nozzles through the grille to remove debris from the grille.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present technology.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to systems and methods for cleaning a grille of a work vehicle. In several embodiments, the grille is positioned upstream of a heat exchanger(s) of the work vehicle and is configured to prevent large debris from entering and clogging the heat exchanger. The grill may become plugged with such debris, which may affect the performance of the heat exchanger(s). As such, systems and methods are provided herein for cleaning such grilles. In accordance with aspects of the present subject matter, the disclosed system may include a plurality of nozzles positioned relative to a grille of a work vehicle to direct pressurized fluid through the grille, thereby allowing any accumulated debris to be removed from the grille.
In one embodiment, pressurized fluid may be supplied to the nozzles by controlling the operation of a valve fluidly coupled between the nozzles and a pressurized fluid source, and/or by operating a compressor to supply pressurized fluid to the nozzles. In one embodiment, the operation of the valve and/or the compressor is controlled based at least in part on a received input indicative of debris accumulation on the grille. Such input may be received, for example, from a pressure sensor positioned between the grille and the heat exchanger. As the pressure increases, the likelihood of debris accumulation on the grille also increases. As such, the supply of pressurized fluid to the nozzles may be initiated when the detected pressure exceeds a predetermined pressure threshold. Additionally, or alternatively, the input may be received from an operator of the work vehicle or from an electronic cleaning module configured to control the system to supply the pressurized fluid on a periodic basis (e.g., depending on operating conditions of the work vehicle).
Referring now to the drawings,
As shown in
The work vehicle 10 may also include a hood 26 configured to extend in a lengthwise direction of the work vehicle 10 (as indicated by arrow 28 in
The cooling system 42 may generally include one or more heat exchangers 42A and one or more fans 42B. The heat exchanger(s) 42A may be positioned behind the front end 32 of the hood 26 and be configured to cool engine fluid(s) and/or the other fluid(s) utilized during operation of the work vehicle 10. For instance, the heat exchanger(s) 42A may transmit such fluid(s) through a plurality of tubes having suitable heat transfer features (e.g., cooling fins, rods, coils and/or the like) so that heat is transferred from the fluid(s) to an airflow passing over and across the tubes. For example, in several embodiments, the heat exchanger(s) 42A may comprise one or more radiators, intercoolers, fuel coolers, transmission fluid coolers, engine oil coolers and/or the like. The fan 42B may be configured to draw cooling air into the engine compartment 40 and across and/or through the heat exchanger 42A to cool the fluids flowed through the heat exchanger 42A.
As particularly shown in
Further, as particularly shown in
Referring now to
In general, the system 100 may be configured to supply a pressurized fluid through the grille 52 to dislodge or remove accumulated debris on the grille 52. In several embodiments, he system 100 includes a plurality of nozzles 102, a pressurized fluid source 104 configured to supply pressurized fluid to the nozzles 102, and a conduit 106 fluidly coupled between the nozzles 102 and the pressurized fluid source 104.
In several embodiments, the nozzles 102 are configured to be positioned within the engine compartment 40 behind the grille 52 and in front of the cooling system 42 such that each nozzle 102 is directed towards the grille 52. As is particularly shown in
It should be appreciated that the nozzles 102 are sized such that the airflow into the cooling system 42 via the grille 52 is not significantly affected. Thus, the nozzles 102 may be fixed relative to the grille 52 without requiring the nozzles to be completely removed from behind the grille 52 when not in use. Such fixing of the nozzles 102 reduces the complexity and costs of the system, as potentially expensive actuators, tracks, and/or the like are not required, and/or component failures are less likely which reduces service requirements. Further, by using such fixed nozzles 104, the grille 52 may be cleaned more immediately upon detection of debris accumulation.
In one embodiment, the pressurized fluid source 104 may generally comprise a fluid reservoir configured to contain a fluid (e.g., air), particularly a pressurized fluid (e.g., pressurized air). In some embodiments, the fluid reservoir 104 may contain enough pressurized fluid for a certain number of cleaning operations and may thus be configured to be removable from the engine compartment 40 to be refilled or replaced by an operator. However, in other embodiments, the pressurized fluid source 104 may include or may be coupled to a compressor 104A for compressing the fluid contained within the pressurized fluid source 104. In such embodiment, the pressurized fluid source 104 may function to provide pressurized fluid without requiring removal or re-filling of a reservoir. In some embodiments, the compressor 104A may be selectively operated to regulate the supply of pressurized fluid to the nozzles 102. For instance, when it is desired for pressurized fluid to be supplied to the nozzles 102, the compressor 104A may be turned on. Conversely, when pressurized fluid is no longer desired to be supplied to the nozzles 102, the compressor 104A may be turned off. It should be appreciated that while only one fluid reservoir 104 and compressor 104A are shown, any suitable number of fluid reservoirs 104 and compressors 104A may instead be used.
In some embodiments, the system 100 may further include a valve 108 fluidly coupled to the conduit 106 between the nozzles 102 and the pressurized fluid source 104. The valve 108 may be configured to regulate the supply of pressurized fluid from the pressurized fluid source 104 to the nozzles 102. For instance, when the valve 108 is closed (
It should be appreciated that while the nozzles 102 are shown as being fluidly connected to the pressurized fluid source 104 via the same valve 108 such that all of the nozzles 102 are supplied pressurized fluid when the valve 108 is opened, the nozzles 102 may otherwise be fluidly coupled to the pressurized fluid source 104. For instance, in one embodiment, the system 100 may have two or more valves 108 fluidly connected between the nozzles 102 and the pressurized fluid source 104 such that when at least one of the valves 108 is closed and at least one of the valves 108 is opened, the nozzles 102 associated with the closed valve(s) do not receive pressurized fluid and the nozzles 102 associated with the opened valve(s) receive pressurized fluid. Such selective activation of the nozzles 102 may be used, for example, to allow pressurized fluid to be expelled through specific areas or regions of the grille 52.
Additionally, in some embodiments, the system 100 may further include a pressure sensor 110 configured to generate data indicative of a pressure within the engine compartment 40. For instance, the pressure sensor 110 may be positioned within the engine compartment 40 (e.g., between the grille 52 and at least the heat exchanger 42A of the cooling system 42) such that the pressure sensor 110 can generate data indicative of an air pressure between the grille 52 and the heat exchanger 42A. The pressure sensor 110 may be configured as any suitable pressure sensor configured to measure air pressure. The air pressure detected between the grille 52 and the heat exchanger 42A may be used as an indicator of debris build up on the grille 52 as will be described in greater detail below.
Referring now to
As shown in
It should be appreciated that, in several embodiments, the controller 202 may correspond to an existing controller of the work vehicle 10. However, it should be appreciated that, in other embodiments, the controller 202 may instead correspond to a separate processing device. For instance, in one embodiment, the controller 202 may form all or part of a separate plug-in module that may be installed within the work vehicle 10 to allow for the disclosed system and method to be implemented without requiring additional software to be uploaded onto existing control devices of the work vehicle 10.
In some embodiments, the controller 202 may be configured to include a communications module or interface 208 to allow for the controller 202 to communicate with any of the various other system components described herein. For instance, the controller 202 may, in several embodiments, be configured to receive data or sensor inputs from one or more sensors that are used to detect one or more parameters associated with debris accumulation relative to the grille 52 of the vehicle 10. For instance, the controller 202 may be communicatively coupled to one or more pressure sensor(s) 110 via any suitable connection, such as a wired or wireless connection, to allow data associated with cleaning the grille 52 to be transmitted from the sensor(s) 110 to the controller 202. Further, the controller 202 may be communicatively coupled to one or more components of the system 100, such as the compressor 104A and/or the valve 108, to allow the controller 202 to control such components 104A, 108. Additionally, the controller 202 may be communicatively coupled to a user interface 210 to allow the controller 202 to receive inputs from an operator via the user interface 210 and/or control the operation of the user interface 210.
For example, referring back to
In some embodiments, the controller 202 may be configured to determine the severity of the debris accumulation on the grille 52. For instance, in such embodiments, the controller 202 may be configured to compare the air pressure to one or more different pressure thresholds, with each pressure threshold corresponding to the air pressure between the grille 52 and the heat exchanger 42A when a certain amount of debris has accumulated on the grille 52. For example, the pressure thresholds may include a minor pressure threshold corresponding to the pressure between the grille 52 and the heat exchanger 42A at or above which the grille 52 is experiencing minor debris accumulation. Similarly, the pressure thresholds may include a major pressure threshold corresponding to the pressure between the grille 52 and the heat exchanger 42A at or above which the grille 52 is experiencing major debris accumulation, with the major pressure threshold being higher than the minor pressure threshold. Depending on the severity of the debris accumulation (e.g., major or minor), the controller 202 may select different control actions as will be described below.
Alternatively, the controller 202 may be configured to receive an input associated with cleaning the grille 52 from any other suitable source. For instance, in one embodiment, the controller 202 may be configured to receive an input associated with cleaning the grille 52 from an operator of the vehicle 10 via the user interface 210. Further, in some embodiments, the controller 202 may include an electronic cleaning module (not shown) configured to run during operation of the work vehicle 10. The electronic cleaning module may be configured to monitor one or more operating parameters of the vehicle 10, such as the total operating time, the length of time since the last cleaning of the grille 52, the field conditions of the field (e.g., wind speed, soil moisture, etc.) in which the vehicle 10 is operating, a distance traveled, and/or the like, and generate and transmit a message to the controller 202 associated with cleaning the grille 52 when one or more of the operating parameters of the vehicle 10 differ from predetermined values or thresholds. For instance, the controller 202 may receive an input associated with cleaning the grille 52 from the electronic cleaning module when the total operating time of the vehicle 10 exceeds a predetermined operating time, when the length of time since the last cleaning exceeds a predetermined length of time, when the wind speed exceeds a wind speed threshold, when the soil moisture falls below a wind speed threshold, and/or the like. The electronic cleaning module may be configured to transmit the input to the controller 202 on a predetermined interval selected depending on the exceeded operating parameter values or thresholds.
The controller 202 may be configured to initiate a cleaning operation for cleaning the grille 52 based on the receipt of an input associated with cleaning the grille 52. For instance, the controller 202 may be configured to control the operation of the valve(s) 108 and/or the compressor(s) 104A to supply pressurized fluid from the pressurized fluid source 104 to the nozzles 102. As indicated above, the controller 202 may be configured to open the valve(s) 108 upon receipt of the input associated with cleaning the grille 52 to allow the pressurized fluid from the pressurized fluid source 104 to be supplied through the conduit 106 and valve 108 to the nozzles 102. Additionally, or alternatively, the controller 202 may be configured to operate the compressor(s) 104A to supply and/or pressurize the fluid within the pressurized fluid source 104 such that the pressurized fluid is supplied through the conduit 106 to the nozzles 102. In some embodiments, the controller 202 may initiate the cleaning operation depending on the severity of the debris accumulation (e.g., determined using the minor and major thresholds described above). For instance, in some embodiments, the controller 202 may only initiate the cleaning operation if the grille 52 is experiencing a major debris accumulation.
As discussed above, the nozzles 102 may be fixed relative to the grille 52 and configured to direct the pressurized fluid received from the pressurized fluid source 104 towards the grille 52. Thus, when the pressurized fluid is received by the nozzles 102, the nozzles 102 may expel the pressurized fluid through the grille 52 (e.g., from the inner side 52A to the outer side 52B) to remove debris from the grille 52.
In some embodiments, the controller 202 may further be configured to cease the supply of pressurized fluid from the pressurized fluid source 104. For instance, in one embodiment, the controller 202 may include one or more suitable algorithms stored within its memory 206 that, when executed by the processor 204, allow the controller 202 to compare the detected air pressure between the grille 52 and the heat exchanger 42A to the pressure threshold to determine whether debris accumulation is still present on the grille 52. Thus, the controller 202 may continue to compare the detected air pressure between the grille 52 and the heat exchanger 42A and determine that the debris is no longer present when the air pressure between the grille 52 and the heat exchanger 42A is equal to or falls below the pressure threshold. After determining that debris is no longer accumulated on the grille 52, the controller 202 may control the valve(s) 108 to close and/or shut off the compressor(s) 104A to discontinue the supply of pressurized fluid from the pressurized fluid source 104 to the nozzles 102.
Alternatively, in some embodiments, the controller 202 may be configured to cease the supply of pressurized fluid from the pressurized fluid source 104 after a period of time has elapsed from starting the supply of pressurized fluid from the pressurized fluid source 104. In some embodiments, the period of time is selected based at least in part on the severity of the debris accumulation at the initiation of the cleaning operation (e.g., determined using the minor and major thresholds described above). For instance, in some embodiments, when the grille 52 has major debris accumulation detected at the start of the cleaning operation, the period of time may be longer than if only minor debris accumulation was detected at the start of the cleaning operation. Additionally, the controller 202 may be configured to cease the supply of pressurized fluid from the pressurized fluid source 104 upon receiving an input from an operator (e.g., via the user interface 210) indicative of the grille 52 being sufficiently clean.
Moreover, in some embodiments, the controller 202 may be configured to indicate to an operator the presence of debris on the grille 52. For example, the communications module 208 may allow the controller 202 to communicate with the user interface 210 having a display device configured to display information to an operator. In one embodiment, the controller 202 may generate a notification indicating to an operator a presence of debris accumulation on the grille 52. For example, the controller 202 may generate a notification indicating the presence of debris accumulation when debris accumulation is still present after pressurized fluid from the pressurized fluid source 104 has been directed through the grille 52. However, it should be appreciated that the controller 202 may instead be communicatively coupled to any number of other indicators, such as lights, alarms, and/or the like to indicate the debris accumulation to the operator.
Referring now to
As shown in
Further, at (304), the method 300 may include supplying pressurized fluid from a pressurized fluid source to a plurality of nozzles configured to direct the pressurized fluid towards the grille. For instance, as described above, the valve 108 may be opened and/or the compressor 104A may be turned on to allow pressurized fluid to be supplied to the nozzles 102.
Additionally, at (306), the method 300 may include expelling the pressurized fluid from the plurality of nozzles through the grille. The pressurized fluid supplied to the nozzles 102 from the pressurized fluid source 104 is expelled from the nozzles 102 and through the grille 52 from the inner side 52A towards the outer side 52B. When debris is present on the outer side 52B of the grille 52, the debris is removed from the grille 52 as the pressurized fluid flows through the grille 52.
It is to be understood that, in several embodiments, the steps of the method 300 may be performed by the controller 202 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disk, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller 202 described herein, such as the method 300, is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. The controller 202 loads the software code or instructions via a direct interface with the computer readable medium or via a wired and/or wireless network. Upon loading and executing such software code or instructions by the controller 202, the controller 202 may perform any of the functionality of the controller 202 described herein, including any steps of the method 300 described herein.
The term “software code” or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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DE102010009992—Machine Translation (Year: 2011). |
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20210239077 A1 | Aug 2021 | US |