Step-up converters (boost converters) have an inductive storage element, a switching element for the clocked application of an input voltage to the inductive storage element, and a rectifier arrangement which is connected to the inductive storage element. The rectifier arrangement has a diode as a proficient rectifier element and a capacitive storage element which provides an output voltage.
During operation of such a step-up converter, the switching element is turned on cyclically for a turned-on period. During this turned-on period, energy is stored in the inductive storage element and the inductive storage element is magnetized thereby. When the switching element has been turned off, this stored energy is output to the rectifier arrangement.
In one known method the magnetization state of the inductive storage element is monitored and the switching element is respectively turned on again as soon as the inductive storage element is completely demagnetized. During the turned-off period of the switching element, the switching element has a voltage across it which corresponds approximately to the output voltage of the step-up converter. If the switching element has a parasitic capacitance, this capacitance is charged to the output voltage during the turned-off period and is discharged when the switching element is turned on again. This process results in switching losses, which are greater the greater the parasitic capacitance of the switching element.
The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain principles of embodiments. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
In the following Detailed Description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
It is to be understood that the features of the various exemplary embodiments described herein may be combined with each other, unless specifically noted otherwise.
One embodiment relates to a method for the cyclic actuation of a first switching element, which is used for applying an input voltage to an inductive storage element, and of a second switching element, which is used as a first rectifier element in a rectifier arrangement, in a voltage converter. The method involves the following processes during an actuation cycle: turning on the first switching element for a first turned-on period, during which the second switching element is off; turning on the second switching element at the end of the first turned-on period or after the end of the first turned-on period for a second turned-on period; monitoring a current which flows through the second switching element or the inductive storage element during the second turned-on period, and terminating the second turned-on period following a change in the current direction of this current from a first current direction to an opposite second current direction.
Another embodiment relates to a converter which has: input terminals for applying an input voltage; output terminals for providing an output voltage; an inductive storage element; a first switching element, which is connected up for applying the input voltage to the inductive storage element; a rectifier arrangement having a first capacitive storage element and a second switching element, which rectifier arrangement is connected between the inductive storage element and the output terminals; a second capacitive storage element, which is connected between the input terminals; an actuating circuit for providing a first actuation signal for the first switching element and a second actuation signal for the second switching element.
Another embodiment relates to an actuating circuit for generating a first actuation signal for a first switching element, which is used for applying an input voltage to an inductive storage element, and a second actuation signal for a second switching element, which is used as a first rectifier element in a rectifier arrangement, in a converter. The actuating circuit is designed so that during an actuation cycle it generates a turn-on level for the first actuation signal for a first turned-on period and generates a turn-off level for the second actuation signal during this first turned-on period; generates a turn-on level for the second actuation signal at the end of the first turned-on period or after the end of the first turned-on period for a second turned-on period; monitors a current flowing through the second switching element or the inductive storage element during the second turned-on period and terminates the second turned-on period after a change in the current direction of this current from a first current direction to an opposite second current direction has been detected.
The converter can be implemented as a boost converter or as a buck converter.
The inductive storage element 22 may be any inductive storage element for the inductive or magnetic storage of energy. The inductive storage element 22 may be a storage inductor having an inductor core (not illustrated). The first switching element 21 has a load path, which is connected in series with the inductive storage element 22, and a control connection for supplying a first actuation signal S1. In the embodiment illustrated, this switching element is in the form of a MOSFET. A drain-source path D-S in this MOSFET forms the load path, while a gate connection G in this MOSFET forms the control connection. In this embodiment, it should be pointed out that instead of a MOSFET it is naturally also possible to use any other switching elements, particularly semiconductor switching elements, such as IGBTs or bipolar transistors.
The first switching element 21 has a parasitic capacitance, which is illustrated in
The step-up converter has a rectifier arrangement 30 which is connected between the inductive storage element 22 and the output terminals 13, 14. In the embodiment illustrated, this rectifier arrangement 30 has a first capacitive storage element 33 which is connected between the output terminals 13, 14 and provides the output voltage Vout. This capacitive storage element 33 is in the form of a capacitor, for example, and is subsequently also referred to as the output capacitor of the step-up converter. The inductive storage element 22 and the output capacitor 33 have a second switching element 31 connected between them in the rectifier arrangement 30. This second switching element 31 has a load path connected between the inductive storage element 22 and the output capacitor 33 and has a control connection for supplying a second actuation signal S2. In the embodiment illustrated, the second switching element 31 is in the form of a MOSFET whose drain-source path forms the load path and whose gate connection forms the control connection. In this embodiment, it should be pointed out that instead of a MOSFET it is naturally possible to use any other switching elements, particularly semiconductor switching elements, such as IGBTs or bipolar transistors.
In the rectifier arrangement 30, the second switching element 31 performs the function of a first rectifier element when it is actuated in suitable fashion; such suitable actuation will be explained below. A second rectifier element 32, for example, a diode 32, may be connected in parallel with the load path of the second switching element 31. If the second switching element 31 is in the form of a MOSFET, this diode 32 may be the integrated body diode of the MOSFET. In the case of an n-channel MOSFET, this body diode is located in the forward direction between the source and drain of the MOSFET. In one embodiment, the second rectifier element 32 may be in the form of a separate diode, particularly in the form of a Schottky diode, which is connected in parallel with the load path of the switching element 31. When a MOSFET with an integrated body diode is used as the second switching element, this separate diode is then connected in parallel with the integrated body diode of the MOSFET.
For the purpose of the generating the first and second actuation signals S1, S2 for the first and second switching elements 21, 31, an actuating circuit 40 is provided, which is illustrated only schematically as a circuit block in
In the embodiment illustrated, the actuation signals 51, S2 are binary signals which can assume a turn-on level or a turn-off level. When the respective actuation signal is at a turn-on level, the switching element actuated by the actuation signal is on, and when the respective actuation signal is at a turned-off level, the switching element actuated by the actuation signal is off. For the purposes of the explanation, it will subsequently be assumed that an upper signal level (high level) of the respective actuation signal corresponds to a turn-on level and that a lower signal level (low level) of the respective actuation signal corresponds to a turn-off level.
The first and second switching elements 21, 31 are turned on and off cyclically, i.e. in basically the same way during successive actuation cycles. In this embodiment, during an actuation cycle, the first switching element 21 is turned on for a first turned-on period Ton1 and the second switching element 31 is turned on for a second turned-on period Ton2. The two switching elements 21, 31 are turned on at different times in order to avoid shorting the output capacitor 33. In one embodiment, an actuation cycle extends from when the first switching element 21 is turned on at the start of a first turned-on period Ton1 to when the first switching element 21 is turned on again at the start of a subsequent first turned-on period. In the embodiment illustrated in
In the case of the method explained with reference to
A first actuation phase A corresponds to the first turned-on period Ton1, during which the first switching element 21 has been turned on by the first actuation signal S1. The second switching element 31 is off during this first actuation phase A. Ignoring the voltage drop across the first switching element 21, which is on, approximately the entire input voltage Vin is thus across the inductive storage element 22 during the first actuation phase A. The current I22 through the inductive storage element 22 then rises. For a change dI22/dt in this current I22 over time, the following is then true:
In this embodiment, Vin denotes the input voltage and L denotes the inductance of the inductive storage element 22. The slope of the current I22 is therefore proportional to the input voltage Vin and inversely proportional to the inductance of the inductive storage element 22. This relationship applies when the inductive storage element 22 does not become saturated or is not magnetized to the point of saturation during the first turned-on period Ton1, which is assumed from the explanation below. If the inductive storage element 22 were magnetized to the point of saturation, the current I22 would not—as illustrated—rise linearly. The present method also applies for those first turned-on periods Ton1 in which the inductive storage element becomes saturated; for the explanation which follows, however, linear time profiles are assumed.
The end of the first turned-on period Ton1 is reached at a time t2. At this time t2, a second actuation phase B begins, during which both switching elements 21, 31 are off. The current I22 flowing through the inductive storage element 22 is accepted by the second rectifier element 32, which is connected in parallel with the second switching element 31, during this second actuation phase B. The second actuation phase B ends at a time t3, from which the second switching element 22 is turned on for a second turned-on period Ton2 by using the second actuation signal S2. From this time, the current I22 flows through the second switching element 22 which, when in the on state, has lower on-state power losses than the second rectifier element 32—which is in the form of a diode, for example—or which has the same on-state power losses. The use of the second switching element 31 as a rectifier element serves to reduce the power loss arising in the step-up converter in comparison with the use of a conventional diode.
The first and/or the second switching element 21, 31 may be in the form of MOSFETs, in particular, which operate on the basis of the compensation principle. Such components, which are also called superjunction MOSFETs, basically have a low area-specific turn-on resistance, and hence low power loss. The power loss which arises in a MOSFET which is on, particularly a MOSFET operating on the basis of the compensation principle, is lower than the power loss which arises in a forward-biased diode which has the same dielectric strength as the MOSFET.
The second actuation phase B, during which both switching elements 21, 31 are off, is present merely for safety reasons and ensures that the first switching element 21 is safely off when the second switching element 31 is turned on. The length of this second actuation phase B is chosen, taking account of customary time delays for the first and second switching elements 21, 31, such that the first switching element 21 is safely off and the second switching element 31 is turned on.
At the end of the first turned-on period Ton1, that is to say when the first switching element 21 is disconnected, the voltage V21 across the load path of the first switching element 21 starts to rise. This voltage then rises up to a value which corresponds to the sum of the output voltage Vout and the voltage across the second switching element 31 or the second rectifier element 32. In this context, it should be noted that when a MOSFET with an integrated freewheeling diode is used as the first switching element 21, this MOSFET naturally needs to be connected up such that it is able to block such a voltage. When an n-channel MOSFET is used as the first switching element 21, the drain connection of this MOSFET needs to be connected to the inductive storage element 22.
In this embodiment, the length of the second actuation phase B can be chosen, on the basis of the time profile of the voltage V21, such that this actuation phase B ends after a delay time ΔT has elapsed, for example, after the voltage V21 has reached its maximum value or after this voltage V21 has reached a prescribed limit value. The rise in this voltage to the maximum value serves as an indication of the first switch S21 being off. The delay time ΔT is used for safety.
The by using the second switching element 31, which is on, may be negligible in comparison with the output voltage Vout, for example when the step-up converter are used to generate what is known as an intermediate-circuit voltage from a mains input voltage.
Customary intermediate-circuit voltages for this situation are in the region of several 100 V, e.g., 400 V. By way of example, the voltage drop across a power MOSFET which is on is in the range from a few tenths of a volt to a maximum of a few volts and is negligible in comparison.
When the first switching element 21 is turned off at the end of the first actuation phase A, the current I22 through the inductive storage element 22 begins to fall. Provided that the inductive storage element 22 has not previously been magnetized as far as the range of saturation, the current I22 falls linearly. For a change dI22/dt in the current I22 over time, the following is true:
A third actuation phase C starts at a time t3, at which the second switching element 31 is turned on by using the second actuation signal S2. During this third actuation phase C, the current I22 through the inductive storage element 22 flows further in the direction illustrated in
At the time t4, at which the inductive storage element 22 is fully demagnetized, or at which the current I22 has its current direction reversed, a fourth actuation phase D starts. During this actuation phase D, electrical energy is stored in the inductive storage element 22, or the inductive storage element 22 is magnetized. This energy comes from the output capacitor 33. For a change in the current I22, the relationship according to equation (2) also applies during this fourth actuation phase D. Unlike in the third actuation phase C, the amplitude of the current I22 increases during this fourth actuation phase D, during which the current flows in the opposite direction in comparison with the third actuation phase D. During this fourth actuation phase D, a voltage across the first switching element 21 corresponds to the difference between the output voltage Vout and the voltage drop across the second switching element 31, which is on. The voltage V21 across the first switching element 21 changes from the third to the fourth actuation phase C, D merely by a value which is twice as high as the voltage drop across the second switching element 31, which is on, if it is assumed that the voltage drop is the same in both directions. Ignoring the voltage drop across the first switching element 21, which is on, in comparison with the output voltage Vout, there is no significant change in the voltage V21 across the first switching element 21 between the third and fourth actuation phases C, D, which has been assumed in the illustration illustrated in
A flow of current through the inductive storage element 22 in the reverse direction is made possible by a second capacitive storage element 24, which is connected between the input terminals 11, 12. A second capacitive storage element 24 of this kind is required in cases in which it is not possible to feed a current back into the voltage source (not illustrated) which provides the input voltage Vin. By way of example, such current feedback is not possible when the input voltage Vin is provided by using a bridge rectifier 100 from an AC voltage Vn, for example a mains voltage, in a manner which is fundamentally known. The use of the second capacitive storage element 24 can be dispensed with if it is possible to feed a current back into the voltage source, or if the bridge rectifier 100 contains capacitive storage elements which are connected in parallel with the rectifier elements which the bridge rectifier contains.
To simplify illustration, the profile of the current I22 through the inductive storage element during the activation phase D is illustrated as a linear current profile. A linear current profile of this kind presupposes that the input capacitor 24 is not charged beyond the value of the input voltage Vin during the actuation phase D, so that the voltage across the inductive storage element 22 continues to correspond to the difference Vout-Vin between the output and the input voltage. In one embodiment, the capacitance of the input capacitor 24, for example, is of sufficient magnitude, taking into account the charge flowing to the input capacitor 24 during the phase D, for the voltage across the input capacitor 24 not to rise above the value of the input voltage Vin. Aside from that, although a rise in the voltage Vin during the phase D would result in a nonlinear profile for the current I22 during this phase, the fundamental way in which the method works, which has been explained, does not change as a result.
The fourth actuation phase D ends at a time t5, at which the second switching element 31 is turned off. In this embodiment, the first switching element 21 continues to remain off at first. At the start of a fifth actuation phase E, beginning at this time t5, the voltage V21 across the first switching element 21 first of all corresponds to the voltage during the fourth actuation phase D, that is to say approximately the output voltage Vout. This is dependent upon the parasitic capacitance 23, which has also been charged to this voltage at the time t5. During the fifth actuation phase E, the parasitic capacitance 23 is discharged by the current I22 which continues to flow in the reverse direction, so that the voltage V21 across the first switching element 21 falls to zero. In
During a sixth actuation phase F, which starts at the time t6 and during which the freewheeling element 25 accepts the current I22 from the inductive storage element 22, the voltage V21 across the first switching element 21 corresponds to the on-state voltage of the freewheeling element, which is approximately negligible in comparison with the output voltage Vout which was previously across the switching element 21, however. During the sixth actuation phase F, the polarity of the voltage across the first switching element 21 is opposite to the polarity during the other actuation phases.
The sixth actuation phase F, and hence the actuation cycle, ends at a time t7, at which the first switching element 21 is turned on again for a first turned-on period Ton1. The sixth actuation phase F, for example no later than when the current I22 through the inductive storage element 22 has fallen to zero. In the embodiment illustrated in
During the fifth and sixth actuation phases E, F, the current I22 continues to flow in the reverse direction through the inductive storage element 22. An amplitude for this current decreases during these actuation phases, however.
To simplify illustration, the time profile of the current I22 in figure during the actuation phases E and F is illustrated as a linear time profile. In fact, the current does not have a linear profile during the fifth actuation phase E; however, the magnitude of the current I22 increases steadily during this phase—as illustrated. During the sixth phase F, the decrease in the current I22 has an approximately linear profile over time, with dI22/dt ˜Vin/L.
The method explained allows the first switching element 21 to be turned on at a time (t7 in
In addition, the method explained avoids hard switching edges in a voltage V21 across the first switching element 21, since the first switching element 21 is not turned on until a time at which this voltage V21 has fallen to the value of the on-state voltage of the freewheeling element 25. If the first switching element were to be turned on again as early as the demagnetization time t4, this voltage V21 would fall very quickly from a high voltage value, which is in the region of the output voltage, to a low voltage value, which corresponds to the voltage drop across the component which is on. This could result in EMC problems. In this embodiment, it should be noted that the switching, particularly the disconnection, of the second switching element is rather uncritical in terms of EMC problems in the method explained, since the voltage across the second switching element 31 upon disconnection at the end of phase D is small.
The method explained ensures complete discharge of the parasitic capacitance 23 of the first switching element 21 particularly when the energy stored in the inductive storage element 22 during the fourth actuation phase D corresponds, at a time t5, when the reverse current I22 reaches its maximum value, at least to the electrical energy stored in the parasitic capacitance 23 at this time t5, that is to say when the following is true:
In this embodiment, Ipn denotes the maximum amplitude of the current I22 during the fourth actuation phase D, which is subsequently also referred to as the peak reverse recovery current, L denotes the inductance of the inductive storage element, C23 denotes the capacitance value of the parasitic capacitance 23 and Vout denotes the output voltage. The estimate made on the basis of equation (3) in this instance is based on the assumption that the voltage across the first switching element 21 during the fourth actuation phase D corresponds approximately to the output voltage Vout; the energy stored in the parasitic capacitance 23 at a time t5 therefore corresponds approximately to the term indicated on the right in equation (3).
The relationship explained with reference to equation (3) is based on the simplistic assumption that the capacitance value C23 of the parasitic capacitance 23 is independent of the voltage across the first semiconductor switching element 21 and that the capacitance value of a parasitic capacitance 34 of the second semiconductor switching element 31, which capacitance is present in parallel with the load path of the second semiconductor switching element 31, is zero. As already explained, the two semiconductor switching elements 21, 31 may be in the form of compensating components, in particular. The parasitic capacitance or output capacitance of such compensating components is dependent on the voltage across the load path of the component and decreases as the voltage increases.
When considering output capacitances 23, 34 with voltage-dependent capacitance values, the electrical energy Eind stored in the inductive storage element 22 during the flow of current in the reverse direction must satisfy the following condition:
in this embodiment, Coss denotes the voltage-dependent effective capacitance.
To ensure complete discharge of the parasitic capacitance 23, one embodiment has provision for calculation of a minimum necessary peak reverse recovery current value for complete discharge of the parasitic capacitance 23, which is subsequently referred to as Ipnmin, and for the second turned-on period Ton2 to be respectively terminated when the current I22 flowing in the second current direction reaches this peak value Ipnmin, that is to say when Ipnmin=I222 is true. With reference to equation (3), the following is approximately true for this minimum peak reverse recovery current value or threshold value Ipn of the current I22, at which the second switching element 31 is supposed to be disconnected:
When compensating components are used as switching elements, this equation needs to be adapted as appropriate taking into account equation (3a).
This peak reverse recovery current value Ipnmin is therefore dependent on the capacitance value C23 of the parasitic capacitance 23 and the inductance L of the inductive storage element 22, which are fixed variables, and on the output voltage Vout. The output voltage Vout is a variable which is controlled by the step-up converter and which is supposed to be kept at least approximately constant regardless of a connected load Z. The minimum peak reverse recovery current value Ipnmin may therefore be stored as a constant variable in the actuating circuit 40. In this embodiment, the actuating circuit 40 is designed to turn off the second semiconductor switching element 31 each time the current I22 in the reverse direction has respectively risen to this threshold value Ipnmin. It should be noted that the peak reverse recovery current value calculated on the basis of equation (4) represents the minimum value which the reverse current should reach in order to achieve complete discharge of the parasitic capacitance. It goes without saying that the second switching element 31 may also be disconnected only when the reverse current has risen above the value based on equation (4). In the text below, Ipn generally denotes the peak reverse recovery current value, at which the second switching element is disconnected. To achieve complete discharge, this value should be greater than or equal to the value Ipnmin defined in equation (4).
In one embodiment, it is possible to store information about the capacitance value C23 of the parasitic capacitance 23 and the inductance value L of the inductive storage element 22 in the actuating circuit 40 and to measure the output voltage Vout or the voltage V21 across the semiconductor switching element 21 and to calculate the threshold value Ipn in the actuating circuit 40 in line with equation (4). The actuating circuit 40 may be programmable (in a manner which is not illustrated in more detail), so that the information required for calculating the threshold value Ipn can be programmed externally. This allows use of the actuating circuit 40 in step-up converters with different dimensional specifications, i.e. with different inductances and parasitic capacitances.
In the method explained, regulation of the output voltage Vout to a value which is at least approximately independent of a power consumption by the load Z is effected using the first turned-on period Ton1 of the first switching element 21, for example. The step-up converter's power consumed on average via the input terminals 11, 12 needs to be matched to the output power consumed by the load Z via the output terminals 13, 14, in order to keep the output voltage Vout constant. The average power consumption of the step-up converter is directly dependent on the first turned-on period Ton1, which means that the output voltage Vout can be regulated to a constant value using the first turned-on period Ton1. If the load Z has a high power consumption, the first turned-on period Ton1 is set to a high value in order to keep the output voltage Vout constant. If the load Z has only a low power consumption, the first turned-on period Ton1 is set to a low value in order to keep the output voltage Vout constant. To adjust this first turned-on period Ton1, a control signal is provided which is dependent on a power consumption by the load at present or on a time profile of the output voltage Vout in the past. This control signal is used to set the first turned-on period Ton1.
The controller 43 may be any controller which has the desired control response. In particular, the controller 43 may be an analog controller or else a digital controller. The control signal RS available at the output of the controller 43 is supplied to a signal generation circuit 50 which, like the controller 43, is part of the actuating circuit 40 and which generates the first and second actuation signals S1, S2.
An example of such a signal generation circuit 50 is illustrated in
To set the first flipflop 51, and hence to stipulate the start of a first turn-on period Ton1, a first evaluation circuit 52 is provided which, in the example, is supplied with a current measurement signal SI22. This current measurement signal SI22 is dependent on the current I22 flowing through the inductive storage element 22. In particular, this current measurement signal SI22 is proportional to this current and can be generated by using any current measuring arrangement, which is not illustrated in more detail in
To reset the second flipflop 52, i.e. to terminate the second turned-on period Ton2, a second evaluation circuit 54 is provided which is supplied with the current measurement signal SI22 and with the threshold value Ipn. In this embodiment, the second flipflop 52 is reset by the second evaluation circuit 54 each time the current measurement signal SI22 indicates that the current I22 is flowing through the inductive storage element 22 in the second current direction and has reached the threshold value Ipn.
It should be pointed out that instead of a single current measurement signal SI22 it would also be possible for two current measurement signals to be provided, namely a first current measurement signal, which represents the current in the first switching element 21 of the freewheeling element 25 connected in parallel therewith and which is supplied to the first output value circuit 53, and a second current measurement signal, which represents the current through the second switching element 31 and which is supplied to the second evaluation circuit 54. It should also be pointed out that
Instead of ascertaining the disconnection time (t5 in
In this embodiment, Tdel denotes the delay time between the first switching element 21 being turned off and the second switching element 31 being turned off later. With reference to
An example of a signal generation circuit 50 which actuates the first and second switching elements 21, 31 in this manner is illustrated in
Taking account of the fact that the output voltage Vout is always adjusted to a setpoint value, and hence is at least approximately constant, the output voltage signal SVout may also be permanently stored in the actuating circuit or the signal generation circuit 50. Information about the inductance L, which is likewise needed for calculating the delay time Tdel, is permanently stored in the second evaluation circuit 60, for example. The second evaluation circuit 60 may be programmable in this instance (this is not illustrated in more detail), which means that the information about the inductance L can be set or programmed externally.
The input voltage Vin can be measured (not illustrated in more detail) in order to ascertain the input voltage signal SVin. In addition, it is also possible to ascertain the input voltage Vin by measuring the current I22 at two different times during the first turned-on period Ton1 and calculating the input voltage Vin using knowledge of the inductance and the time interval between the two measurement points. In this context, the following is true:
Vin=(I22(t12)−I22(t11))−L (6).
In this embodiment, I22(t12) and I22(t11) denote the value of the current I22 at the measurement times t12 and t11, the measurement time t12 coming after the measurement time t11. The measurement times are illustrated by way of example in
It goes without saying that it is also possible to ascertain the input voltage Vin by measuring the current I22 at two measurement times which are apart in time during the falling edge of the current, that is to say during the second turned-on period Ton2.
The step-up converter explained is particularly suitable for converting an input voltage Vin into an output voltage Vout which is a rectified mains voltage Vn. In the case of a sinusoidal mains voltage Vn at a frequency of 50 Hz or 60 Hz, the input voltage Vin is a voltage in the form of the magnitude of a sine wave at a frequency of 100 or 120 Hz. In this embodiment, the input voltage Vin varies over time. However, the frequency of the input voltage Vin is low in comparison with switching frequencies at which the first and second switching elements 21, 31 are actuated. By way of example, these switching frequencies are in the region of 100 kHz, and above. In particular, the switching frequencies are in the range between 100 kHz and 250 kHz, for example. The input voltage Vin may be assumed to be approximately constant in this embodiment, at least for the duration of an actuation cycle, so that the previous statements are also valid for an input voltage Vin which result from a mains AC voltage Vn through rectification.
Step-up converters which are used for converting an input voltage Vin resulting from a mains voltage Vn in many cases have the requirement that an average current consumption by the step-up converter needs to be proportional to the input voltage Vin. The power consumption is then proportional to the square of the input voltage. This reduces reactive power absorption from the mains. Step-up converters which ensure such proportionality between the input voltage Vin and the average value of the input current are also called power factor correction circuits (power factor controllers, PFC). It is basic knowledge that such proportionality between the input voltage and the average value of an input current, which is denoted by Iin in
In the case of the actuation method explained with reference to
In one embodiment, the input voltage Vin can be measured directly, or the input voltage can be ascertained by measuring the current I22 at two different measurement times taking account of the inductance L of the inductive storage element 22. Setting the threshold value Inp in proportion to the input voltage Vin is a compromise between reducing the power loss and the power factor correction. This is because with small instantaneous values of the input voltage Vin the stored in the inductive storage element 22 during the fourth actuation phase D may not be sufficient to discharge the capacitive storage element 23 completely, i.e. a peak reverse recovery current value Ipn which is set in this manner is smaller than Ipnmin for small input voltages.
Alternatively, it is possible to set the threshold value Inp for large input voltages Vin in proportion to the input voltage Vin and to set to a constant value for small input voltages, the constant value being chosen such that the energy stored in the inductive storage element 22 during the fourth actuation phase D is sufficient to discharge the capacitive storage element 23 completely.
In another embodiment, provision is made for the peak reverse recovery current value Inp to be set on the basis of the control signal RS and for the magnitude of the threshold value Inp to be increased if the control signal RS indicates a low power consumption by the connected load Z.
In this embodiment, the peak reverse recovery current value may have been chosen, in particular, so that it assumes the same respective values for individual values in a range of values for the control signal, as illustrated in
In the embodiment illustrated in
Referring to the statements made up to this juncture, the duration of the sixth actuation phase F, that is to say the period of time between the first V21 falling to zero and the first switch S21 being turned on again, may be variable, this period of time being set, in particular, such that it ends before the current I22 through the inductive storage element 22 has fallen to zero. In one example, provision is made for the frequency and/or the phase of the first and second actuation signals S1, S2 to be set using the duration of this sixth actuation period F.
As explained, the end of the sixth actuation phase F can be ascertained by comparing the current I22 with a reference value, the end of the sixth actuation period F having been reached in this embodiment when the magnitude of the current I22 has fallen to this reference value, which is subsequently referred to as IF. In the example of a signal generation circuit which was explained with reference to
In one embodiment, provision is made for the duration of the sixth actuation phase F to be set on the basis of a phase difference between one of the two actuation signals S1, S2 and a reference clock signal, specifically with the aim of generating one of the two actuation signals in phase with the reference clock signal. With reference to
Such control of the frequency of one of the two actuation signals may make sense when reducing electromagnetic interference. In this embodiment, the reference clock signal can be used to set the spectrum of such interference, so that knowledge of this spectrum can be used to take suitable measures for attenuation. In this connection, it should be noted that setting the frequency and the phase of one of the two actuation signals also has a direct influence on the frequency and phase of the other of the two actuation signals.
With reference to
The individual switch-mode converters are actuated, in particular, such that their actuation cycles are offset from one another in time, that is to say that the first switches (not illustrated) of the individual switch-mode converters are actuated at different times from one another. This may make sense both in respect of the power consumption of the overall arrangement and in respect of the electromagnetic interference: if the first switches are actuated at different times from one another, a more uniform power consumption is achieved by using the input voltage Vin than when the first switches are actuated simultaneously. In addition, peaks in the energy of the electromagnetic interference are avoided.
For example, the actuation cycles or the actuation of the individual first switches can be offset in time by virtue of the individual switch-mode converters being supplied with reference clock signals CLK1, CLKn, which have the same function as the clock signal explained with reference to figure, that is to say which respectively determine the clock and phase of the individual actuation cycles, and which are phase-shifted relative to one another. It is furthermore possible to determine one of the switch-mode converters as a master switch-mode converter and to use this switch-mode converter's first or second actuation signal to generate a plurality of versions which are phase-shifted relative to one another, which are respectively supplied to one of the other switch-mode converters as reference clock signals. The phase of the actuation cycles of the master switch-mode converter can optionally be set by a dedicated reference clock signal.
According to the basic principle which has explained hereinbefore, a switchable rectifier element (the second switching element 31 in
The boost converter includes an inductive storage element 22 connected to the first input terminal 11, a first switching element 21, a second switching element 31, a third switching element 51, and a fourth switching element. In the embodiment illustrated in
The first switching element 21 is connected between the inductive storage element 22 and a second output terminal 14, the second switching element 31 is connected between the inductive storage element 22 and a first output terminal 13, the third switching element 51 is connected between the second input terminal 12 and the second output terminal, and the fourth switching element 52 is connected between the second input terminal 12 and the first output terminal. A first capacitive storage element 33 is connected between the output terminals 13, 14.
The operating principle of the of the boost converter according to
The first and second switching elements 21, 31 are switched on an off dependent on first and second actuation or drive signals S1, S2 provided by an actuation drive circuit 40. Third and fourth drive signals S3, S4 for the third and fourth switching elements 51, 52 are also provided by the drive circuit 40. The first and second switching elements S1, S2 are switched on and off in the same manner as the first and second switching elements S1, S2 of
For explanation purposes it is assumed that voltage drops across the first, second, third and fourth switching elements 21, 31, 51, 52 are zero when these switching elements are switched on, and that the voltage drops across passive rectifier elements, like the freewheeling elements 25, 32, 53, 54 are zero when these elements are forward biased. Referring to
At the beginning of the second switching phase B, the first switching element 21 is switched off, while the second switching element 31 is still in its off-state. During this phase B the current I22 through the inductive storage element 22 flows via the freewheeling element 32 of the second switching element 31, the output capacitance 33 and the load Z, and the third switching element 51 or its freewheeling element 53. During this second phase B the voltage across the first switching element 21 increases to a voltage value which approximately corresponds to the voltage value of output voltage Vout.
At the beginning of the third phase C the second switching element 31 is switched on and further allows the current I22 to flow from the inductive storage element 22 to the output terminals 13, 14, so that the inductive storage element 22 is demagnetized. The second switching element 31 is kept in its on-states at the end of the third switching phase C, and the third switching element 51 is switched on at the end of the third switching phase, at the latest. During the fourth phase D, which follows the third phase, the current through the inductive storage element 22 changes its current direction, so that the inductive storage element 22 is magnetized by a current provided by the output capacitance 33 via the second and third switching elements 31, 35.
After the second and third switching elements 31, 51 have been switched off at the end of the fourth actuation phase D, in which the inductive storage element 22 has been magnetized, the current through the inductive storage element I22 continuous to flow in the fifth phase E and discharges the output capacitance 23 of the first switching element 21. After the output capacitance 23 has been discharged, which is at the end of the fifth actuation phase E, the current continuous to flow via the freewheeling element 25 of the first switching element 21 during the sixth actuation phase F, until the first switching element 21 is again switched on at the beginning of a new actuation or drive cycle.
The operating principle of the boost converter of
In the buck converter of
The first and second switches 21, 31 of the buck converter of
Referring to
The first switching element 21 is switched off at the end of the first phase A and the beginning of a second phase B, wherein the second switching element 31 is kept in its off-state during the second phase B. During the second phase B, the current through the inductive storage element I22 continuous to flow via the freewheeling element 32 of the second switching element 31. During the second phase B the voltage V21 across the first switching element 21 increases to a voltage value which approximately equals the input voltage Vin.
At the end of the second phase B and the beginning of the third phase C the second switching element 31 is switched on, so that the current I22 through the inductive storage element 22 continuous to flow via the second switching element 31. At the end of phase C the current I22 through the inductive storage element 22 has decreased to zero, and the inductive storage element 22 has been completely demagnetized. During the fourth phase D, in which the second switching element 31 is still in its on-state, the current I22 through the inductive storage element 22 changes its current direction and the inductive storage element 22 is magnetized by a current provided from the output capacitance 33. When the second switching element 31 is switched off at the end of the fourth phase D and the beginning of the fifth phase E—while the first switching element 21 is still in its off-state—the current through the inductive storage element I22 discharges the output capacitance 23 of the first switching element 21, so that the voltage V21 across the first switching element 21 decreases.
When the output capacitance 23 of the first switching element 21 has been discharged at the end of the fifth phase E, the current through the inductive storage element I22 continuous to flow via the freewheeling element 25 of the first switching element 21 until the first switching element 21 is again switched on at the beginning of a new actuation drive cycle.
Everything which has been discussed in connection with
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
This application is a continuation-in-part of U.S. patent application Ser. No. 12/134,609, filed Jun. 6, 2008, which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 12134609 | Jun 2008 | US |
Child | 12942148 | US |