Information
-
Patent Grant
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6698463
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Patent Number
6,698,463
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Date Filed
Tuesday, December 4, 200122 years ago
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Date Issued
Tuesday, March 2, 200420 years ago
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Inventors
-
-
Examiners
Agents
-
CPC
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US Classifications
Field of Search
US
- 141 1
- 141 3
- 141 4
- 141 37
- 141 44
- 141 47
- 141 53
- 141 83
- 141 94
- 141 98
- 141 192
- 141 197
- 141 285
- 141 DIG 2
- 137 456
- 137 4875
- 137 885
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International Classifications
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Abstract
System and method for controlling a hazardous fluid distribution facility wherein a control arrangement is provided at the facility having a power on switch providing for its general energization and de-energization along with a start switch which is actuated by an operator for an interval of time sufficient for a gas pressure control monitor to assume an enable condition causing the actuation of tank valves and the enablement of emergency shut-off valves. A receiver is incorporated with the housing which performs in conjunction with strategically positioned emergency transmitters which are actuated by personnel in the event of a perceived emergency condition. The transmitters transmit an off-state signal which is responded to by the receiver circuit to vent the pneumatic actuation and enablement system as well as to disenable electrical input to pump motors. The transmitters are polled periodically by the receiver circuit to determine their operational status.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH
Not applicable.
BACKGROUND OF THE INVENTION
The properties of liquefied petroleum (LP) gases and other hazardous materials are described in the standard of the National Fire Protection Association (NFPA) as products which are gases at normal room temperature and atmospheric pressure. They liquefy under moderate pressure, readily vaporizing upon release of the pressure. The potential fire hazard of LP-Gas vapor is comparable to that of natural or manufactured gas and their ranges of flammability are considerably narrower and lower. For example, the lower flammable limits of the more commonly used LP-Gases are 2.15% for propane and 1.55% for butane, those values representing volumetric percentages of gas in gas-air mixtures. See: ANSI/NFPA
58
.
The commercial distribution of these liquefied gases from major production facilities, particularly in the case of propane, involves the utilization of stationary distribution installations or “plants” which may serve a single industrial complex or a wide range of smaller customers located within a practical product transportation range, for instance, about forty miles. Typically, transport from the production facilities to the distribution plant is by semi-truck implemented transporters having about a 10,000 gallon tank capacity.
The layouts of the distribution facilities vary considerably depending upon the needs of the locally served market. Such distribution facilities generally are climatically open fenced-in regions within which one or several steel stationary tanks, typically having a capacity of 30,000 gallons or 18,000 gallons, are supported upon concrete cradles. Those cradles are designed to accommodate for temperature induced tank contraction and expansion. These steel tanks are fabricated under American Society of Mechanical Engineers (ASME) published specifications. The noted larger capacity transporter vehicles periodically off-load the hazardous liquid product into these tanks utilizing a somewhat well established procedure. In this regard, spaced about five to ten feet from the tanks are one to several concrete or steel supported stanchions supporting conduits, valves and the like extending to the stationary tank through which product is pumped from the transporter. Such valves include a fire valve located at the bottom of the tank communicating with its liquid region and having a fuzable link which releases a spring valve closure mechanism at temperatures above 212° F. Also incorporated within the system are excess flow valves designed to close when the liquid passing through them exceeds the prescribed flow rate as determined by pressure drop. These valves assume an open state upon fluid delivery into the stationary tanks and will close in the event product is inadvertently released. The fire valves may be opened manually, or by using explosion-proof solenoid actuators or, more typically, utilizing a pneumatic system which, when pressured with gaseous nitrogen, causes the valve to open and to close automatically under spring bias with loss of such pressure. Piping extends from these valves to flow control valving adjacent the stanchions which, in turn, are connected in fluid transfer relationship with the trailer born transporter tanks. During a loading procedure, vapor equalization conduits are coupled to extend between the vapor regions of the stationary tank and the transporter tank.
The most prevalent off-loading from the stationary tank is into smaller distribution trucks having frame-mounted smaller tanks. Such delivery vehicles are referred to as “bobtails”. To carry out the product loading of a bobtail, the vehicle is parked adjacent to a stanchion. A pneumatically enabled emergency shut-off valve (ESV) is mounted at the stanchions which is in fluid communication with an electric motor driven pump which, in turn, is coupled in fluid transfer relationship with one of the above-noted fire valves. Upon coupling the bobtail tank with the stationary tank at the stanchion, the motor activated pump is energized and the ESV valve is opened. The ESV valve will remain open as long as pneumatic pressure is present. However, with the loss of such pressure, the valve is spring biased to close. In general, the explosion proof pump motors are energized from induction starters located quite remotely from the stationary tanks. Accordingly, it is necessary for the fire valves to be opened and the motors enabled as well as the pneumatic system as part of the procedure for loading the bobtails. While some of the distribution facilities will be quite elaborate, incorporating satellite loading components for filling variety of steel containers ranging from small portable cylinders to skid mounted larger tanks, in many instances the plants are unattended, accidents must be anticipated. Where dangerous incidences do occur, then it is appropriate for personnel to exit the region forthwith, a proper procedure, but one which may leave the distribution facility in a perilous condition. Many of these distribution facilities are substantially un-manned. As a consequence the bobtail driver or transport operator must open and activate the facility as well as close and de-activate it. For instance the bobtail driver is called upon to activate the pneumatic system to open an appropriate fire valve, energize an appropriate pump motor through the remote starters and then reverse the procedure upon completion of filling, whereupon the bobtail exits the plant. Calling upon the delivery truck drivers to carry out these procedures is not considered desirable and, accordingly, many truck mounted safety features have been mandated by regulatory authorities.
BRIEF SUMMARY OF THE INVENTION
The present invention is addressed to a system and method for controlling a distribution facility for hazardous including combustible fluids such as propane. With the system, an operator, upon entering the facility, prepares it for either filling a distribution tank or supplying the facility with fluid by actuating a housing mounted power switch from an off to an on condition. Then the operator depresses a start of reset switch for an interval sufficient to pressurize the pneumatic system of the facility, typically an interval amounting to about 1 to 15 seconds. The facility then is ready for the carrying out of distribution tank filling or storage tank supply procedures. At the completion of such a distribution or supply activity, the operator, upon disconnecting from the facility, simply returns to the remotely disposed housing and activates the power switch from its on-state to its off-state. This causes the complete shut-down of the system including the closing of tank valves, removal of enabling pneumatic pressures from emergency shut-off valves, and the disenablement of electric pump components.
As another feature of the invention, the control system incorporates a receiver at the noted housing which responds to emergency shut-off transmission broadcast from strategically positioned transmitters. In the event of a perceived emergency, personnel, upon rapidly leaving the facility will encounter simply activated shut-down switches which cause the transmitter to broadcast to the receiver causing the carrying out of the noted shut-down procedure automatically. The receiving circuit additionally polls the emergency transmitters to determine their operational status. In the event of a defective transmitter, a perceptible cue is energized and the defective transmitter is identified for correction.
The invention further features a method for controlling a hazardous fluid distribution facility having a perimeter with an entrance, an electrical power input, a source gas under pressure, a principal fluid storage tank, a tank valve pneumatically actuable to provide fluid flow communication with the principal storage tank and having a closed state in the absence of such actuation, a fluid pump in fluid flow communication with the tank valve, a motor coupled to drive the fluid pump when enabled and actuated, a fluid transfer station and a fill valve in fluid flow communication with the pump and connectible when pneumatically enabled and actuated in fluid delivery communication with a distribution tank, the fill valve having a closed state when pneumatically disenabled, comprising the steps of:
providing a power switch coupled with the electrical power input, the power switch being actuable to provide an electrical power output and an off condition;
providing a start switch coupled with the power switch and actuable to respond to the electrical power output to provide an on-state input;
providing an electrically controllable valve coupled in gas flow relationship between the source of gas under pressure and a gas conduit assembly extending to the tank valve and the fill valve, responsive to an on-state input to convey gas under pressure from the source into the gas conduit assembly and effecting a venting of the gas conduit assembly in the absence of the on-state input;
providing a gas pressure monitor responsive, when enabled, to the pressure of gas at the conduit assembly, having a system enable condition when the gas pressure is at an enable value and having an off condition when the gas pressure is lower than the enable value;
actuating the power switch to provide an electrical power output;
actuating the start switch to derive the on-state input and to enable the gas pressure monitor for an interval sufficient to derive the system enable condition effecting the pneumatic actuation of the tank valve and enablement of the fill valve and the motor;
actuating the motor and the fill valve and delivering fluid from the principal storage tank to the distribution tank; and
then actuating the power switch to provide the off condition to effect the venting of the gas conduit assembly at the electrically controllable valve to in turn, effect the closed state at the tank valve, effect the disenablement of the fill valve, and effect disenablement of the gas pressure monitor and the motor.
As another feature, the invention provides a method for controlling a hazardous fluid distribution facility having a perimeter with an entrance, an electrical power input, a source of gas under pressure, a principal storage tank, a fluid tank valve pneumatically actuable to provide fluid flow communication with the principal tank and having a closed state preventing the fluid flow communication in the absence of the pneumatic actuation, a vapor tank valve pneumatically actuable to provide vapor communication with the principal storage tank and having a closed state preventing the vapor communication in the absence of the pneumatic actuation, a fluid shut-off valve actuable when pneumatically enabled to provide fluid flow communication with the principal storage tank through the fluid tank valve and having a closed state when pneumatically disenabled, a vapor shut-off valve actuable when pneumatically enabled to provide vapor communication with the principal storage tank through the vapor tank valve and having a closed state when pneumatically disenabled, a fluid transfer station adjacent the fluid shut-off valve and the vapor shut-off valve for receiving the combustible fluid from the pumped fluid output of the supply tank of a delivery vehicle located adjacent the fluid transfer station, the vehicle supply tank having a vent input, comprising the steps of:
providing a power switch in electrical communication with the electrical power input, the power switch being actuable to provide an electrical power output and an off condition;
providing a start switch in electrical communication with the power switch and actuable to respond to the electrical power output to provide a system start output;
providing an electrically controllable valve coupled in gas flow relationship between the source of gas under pressure and a gas conduit assembly extending to the fluid tank valve, the vapor tank valve, the fluid shut-off valve and the vapor shut-off valve, responsive to an on-state input to convey gas under pressure from the source into the gas conduit assembly and effecting a venting of the gas conduit assembly in the absence of the on-state input;
providing a gas pressure monitor responsive when enabled to the pressure of the gas at the conduit assembly, having a system enable condition when the gas pressure is at an enable value and having an off condition when the gas pressure is lower than the enable value;
actuating the power switch to provide the electrical power output;
actuating the start switch to derive the on-state output and to enable the gas pressure monitor for an interval sufficient to derive the system enable condition effecting the pneumatic actuation of the fluid tank valve and the vapor tank valve, and the enablement of the fluid shut-off valve and the vapor shut-off valve;
coupling the delivery vehicle supply tank pumped fluid output in fluid transfer relationship with the fluid shut-off valve;
coupling the delivery vehicle supply tank vent input with the vapor tank valve;
actuating the enabled fluid shut-off valve and the enabled vapor shut-off valve;
providing combustible fluid from the supply tank to the principal storage tank;
actuating the power switch to provide the off condition to effect the venting of the gas conduit assembly at the electrically controllable valve to, in turn, derive the closed state at the fluid tank valve and the vapor tank valve and to pneumatically disenable the fluid shut-off valve and the vapor shut-off valve;
decoupling the delivery vehicle supply tank pumped fluid output from the fluid shut-off valve; and
decoupling the delivery vehicle supply tank vent input from the motor shut-off valve.
Other objects of the invention will, in part, be obvious and will, in part, appear hereinafter. The invention, accordingly, comprises the method and system possessing the construction, combination of elements, arrangement of parts, and steps which are exemplified in the following detailed description.
For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an overhead schematic view of a combustible fluid distribution facility;
FIG. 2
is a plan view of a utility and control station employed with the facility shown in
FIG. 1
;
FIG. 3
is a front view of a housing employed with the control system of the invention;
FIG. 4
is a front view of an emergency shut-down transmitter employed with the system of the invention;
FIG. 5
is a front view of another version of an emergency shut-down transmitter employed with the system of the invention;
FIG. 6
is a partial view of a principal fluid storage tank and associated fluid transfer station and valving as shown in
FIG. 1
;
FIG. 7
is a plan view of a tank valve actuator employed with the system shown in
FIG. 1
;
FIG. 8
is a plan view of an emergency shut-off valve employed with the system shown in FIG.
1
and illustrating a closed orientation of its components;
FIG. 9
is a plan view of the valve shown in
FIG. 8
illustrating the arrangement of its components in an enabled and actuated orientation;
FIG. 10
is a block schematic diagram of the control system employed with the facility shown in
FIG. 1
;
FIG. 11
is a block schematic diagram of the storage tank and associated valving function shown in
FIG. 1
;
FIG. 12
is an electrical schematic diagram of one embodiment of a control circuit employed with the system of the invention;
FIG. 13
is an electrical schematic diagram of another version of a circuit employed with the system of the invention;
FIG. 14
is a flow chart illustrating the method employed with the invention; and
FIG. 15
is a flow chart showing the method of poling remote transmitters and carrying out response to emergency off state signals.
DETAILED DESCRIPTION OF THE INVENTION
In the discourse to follow, two salient aspects of the system and method of the invention are set forth. In one aspect, a control system and method is described which not only increases the safety but also improves the efficiency of day-to-day operations wherein distribution tanks are filled from principal storage tanks and wherein larger transporter vehicles are off-loading hazardous or combustible fluids to these principal fluid storage tanks. As a second aspect, the system and method incorporates strategically positioned emergency switches which transmit to a receiver within the control network functioning in turn, to cause a complete system shutdown in terms of both closing all strategic valves and terminating electrical power distribution to motor driven pumps.
Referring to
FIG. 1
, a facility for distributing combustible fluids such as propane is represented in general at
10
. Facility
10
is typical, having a perimeter as represented at
12
which is established with a chain link fence. The chain link fence at perimeter
12
is shown as having a vehicle entrance and exit gate represented generally at
14
as well as personnel gates or entrances/exits at
16
and
18
. Constructed within the perimeter
12
is an office building
20
having entrance/exit stairs
22
. Facility
10
is seen to include two elongate principal storage tanks
24
and
26
which typically will have a capacity of for instance 18,000 gallons or 30,000 gallons. Tanks
24
and
26
incorporate lower disposed or fluid region tank valves respectively represented by the valve symbols
28
and
30
. Tank valves
28
and
30
, which are sometimes referred to fire valves, have commonly connected outputs as represented by liquid conduit assembly line
32
. Tanks
24
and
26
additionally are configured with vapor equalization valve assemblies accessing their upwardly disposed vapor region. Referred to herein as vapor tank valves the assemblies are symbolically shown at tanks
24
and
26
at respective symbols
34
and
36
. The outputs of these valves are commonly connected by conduiting as represented by the dashed line
38
. Three fluid transfer stations are represented in general at
40
-
42
. Station
40
is schematically portrayed as having a stanchion or buttress
44
at which conduit connections are supported. In this regard, a pneumatically enabled fluid fill or emergency shut-off valve is represented at symbol
46
, while a corresponding pneumatically enabled vapor emergency shut-off valve is represented at symbol
48
. Valves
46
and
48
are normally spring biased to close and are manually actuable to an open orientation. They will remain in that open orientation only under the application of a pneumatic bias to them. Fill valve
46
is associated with a fluid conduit assembly represented by lines
50
and
51
, the latter solid line extending to solid line
32
representing the fluid source from tanks
24
and
26
. Note that line
50
incorporates a fluid pump represented by the symbol
54
. Pump
54
is electrically driven, and is operated upon its motor being electrically enabled. Following such enablement the pump is turned on by operator actuation of a pump switch as represented at
56
in conjunction with dashed line
57
. Vapor shut-off valve
48
communicates with the common vapor conduit assembly shown as dashed line
38
as is represented by dashed line
58
. A truck or vehicle with a frame-mounted distribution tank is represented generally at
60
parked in adjacency with stanchion
44
at station
40
. Such vehicles as at
60
serve to distribute the combustible fluid such as propane to customers within a somewhat local region, for example, within a radius of about 40 miles from facility
10
. Commonly referred to as a “bobtail”, vehicle
60
is shown having a fluid input coupled with fluid fill or shutoff valve
46
as represented at solid line
62
and a connection with the vapor equalization conduit assembly including vapor shut-off valve
48
as represented by dashed line
64
.
Station
41
is located to additionally provide for the offloading of propane into the tanks
24
and
26
from the supply tank of a larger delivery vehicle represented generally at
66
. Typically referred to as a “transporter”, the vehicle
66
generally will have on-board pumping capabilities. Accordingly, to deliver propane to tanks
24
and
26
, a conduit assembly represented by solid line
68
extends from vehicle
66
to connection with another pneumatically enabled but hand actuated fluid fill or shut-off valve represented at symbol
70
located in adjacency with stanchion or buttress
72
. Fill or shut-off valve
70
is coupled via conduit assembly
74
to the propane outputs of tank valves
28
and
30
as represented at solid line
32
. The vent valve of the supply tank of vehicle
66
is coupled in fluid communication with a vapor shut-off valve represented at symbol
76
by a vehicle-contained conduit assembly represented at dashed line
78
. Vent shut-off valve
76
is shown associated with the tank venting valves
34
and
36
by dashed line
80
extending to dashed line
38
. In general, fluid is pumped from the vehicle
66
via conduit
68
and through valves
28
and
30
into the respective tanks
24
and
26
. Where the station
41
is employed for off loading to vehicles as at
60
, pump
54
, following its electrical motor drive enablement, is activated by the operator by the actuation of a stanchion mounted switch
82
, the association switch
82
with pump
54
being represented by dashed line
84
.
Station
42
is intended for carrying out the filling of distribution tanks implemented as small cylinders, the filling of such cylinders being monitored with weight scales. Accordingly, such stations as at
42
often will have a roof covering or will be provided within a building. For the instant demonstration, the station
42
is shown having two scale-containing filling positions shown at
90
and
92
. These positions will be associated with a fill or shut-off valve as represented at the symbol
94
, the valve
94
being associated with the output of an electric motor driven fluid pump represented at symbol
98
and a fluid conduit assembly represented by solid line
100
. Line
100
is seen to incorporate pump
98
and extend to solid line
50
, in turn extending solid line
51
to symbolic line
32
. Upon its motor drive being electrically enabled, pump
98
is activated from a pump switch
102
as represented at dashed lines
104
and
106
. Note that line
106
extends additionally to pump
54
. In general, for small cylinders as would be filled at fill station
42
, no vapor equalization venting back to tanks
24
and
26
is utilized.
Electric line power is shown being introduced to the facility
10
as represented at arrow
110
. This input which, for example may be a 220 volt line, is introduced to a utility and control station represented generally at
112
. An electric power input to the pumps
54
and
98
is represented by dashed and dotted line
114
extending from the utility and control station
112
. Similarly, a pneumatic actuation and enabling conduit assembly is represented generally as extending from the utility and control station
112
as represented by dashed line
116
. This pneumatic input extends in common to all of the above-discussed valves, i.e., valves
28
,
30
,
34
,
36
,
46
,
48
,
70
,
76
, and
94
. An electric utility input to the building
20
is represented at dashed and dotted line
118
.
Looking additionally to
FIG. 2
, the utility and control station
112
is seen to be mounted upon a conventional utility board
130
supported upon posts
132
and
134
. A 220 volt power input as represented at arrow
110
in
FIG. 1
is represented in general in
FIG. 2
by that same numeration as extending through a protective electrical conduit
136
which extends, in turn, to an industrial meter box
138
. Of course, other line voltages may be employed. The output from box
138
extends to a circuit breaker box
140
as represented at an electrical conduit
142
. From circuit breaker box
140
, as represented at protective conduits
144
and
146
, electrical output extends to a three phase conversion box represented at
148
. This three phase conversion function is required for providing three phase electrical input to motor starters retained with a circuit box
150
. Inputs and outputs to box
150
are represented as extending within a protective conduit
152
to an electrical distribution trough or box
154
. From box
154
, the pump power enablement input described in conjunction with dashed and dotted line
114
in
FIG. 1
is again represented in general with that numeration at a protective electrical conduit
56
.
FIG. 2
also shows the distribution of electrical power to the building
20
again represented in general at
118
in
FIG. 2
but in conjunction with a protective electrical conduit
158
extending from the distribution trough
154
.
A source of gas under pressure is represented generally at
160
and is seen to be implemented as shown in
FIG. 2
as a cylinder
162
containing nitrogen gas. The output of the cylinder
162
is coupled with a regulator
164
, the output of which, in tun, is connected by a conduit
166
to a principal housing
170
incorporating features of the control system of the invention. Seen extending from housing
170
is a portion
172
of a gas conduit assembly described in conjunction, for example, with dashed line
116
in FIG.
1
. That general numerical identification again is reproduced in FIG.
2
. Electrical input from the housing
170
to the distribution box or trough
154
is represented at protective conduit
174
.
Looking additionally to
FIG. 3
, the principal housing or console
170
is reproduced with a larger scale, the housing
170
is configured with a front cover
176
which may be opened about hinges
178
and
179
and which is retained closed by machine screws
182
and
183
. In general, the housing
170
is formed of a material such as fiber reinforced plastic which permits the reception and/or transmission of RF signals or the like. Shown mounted upon the cover
176
is a power switch
184
which is key actuated by an operator. This key actuation feature will be seen to provide facility management with an option of providing the key which turns this switch on or off in conjunction with the ignition key of a distribution truck or the like. Both the vehicle key and the system key as is used with switch
184
are coupled to a secure key retainer. This is an arrangement which requires that both keys remain together all of the time. Switch
184
provides power input to the entire system through the control arrangement contained within housing
170
. When switch
184
is turned to the off position, then all power and enablement is dropped from the distribution pumps of the facility
10
. Turning switch
184
to the on position will cause the illumination of a visual cue at cuing device
186
. Once the switch
184
is actuated to the on position, the operator actuates and holds on a push-type start or reset switch
188
for an interval adequate to provide pneumatic enablement of the above-discussed valves from the source of gas under pressure
160
and conduit assembly
116
(FIG.
2
). During the interval of pressure build-up in the conduit assembly
116
, a system down visual cue as seen at
190
will be illuminated. With the development of appropriate pressure within the conduit assembly
116
, a system ok visual cue
192
will be illuminated and the system down cue will be deactivated. The operator then may release the start or reset switch
188
. The third visual cue mounted at cover
176
is a device fault cue
194
. This cue is illuminated when one of the emergency system shut-down transmitters employed with the instant invention is defective.
The system and method of the invention performs in conjunction with a wireless receiver incorporated within the housing
170
and one or more transmitters strategically positioned about the facility
10
. Looking to
FIGS. 4 and 5
, two such transmitters are revealed. In
FIG. 4
, a transmitter
200
is seen to comprise a weatherproof and transmission accommodating housing
202
having a front cover
204
retained in position by machine screws
206
-
209
. Located upon and extending through the cover
202
is a momentary on push button switch
210
located in conjunction with an emergency shut-down “push” message. When the switch
210
is actuated by an operator, electrical power to all pumps is removed and pneumatic enablement or actuation of the above-noted valves is removed additionally by venting the conduit assembly
116
. When any operating personnel within facility
10
perceives an emergency condition associated with the tanks
24
and
26
such as the commencement of a flame or the like, they are instructed to abruptly leave the facility
10
. As they leave, the emergency shut-down devices as at
200
will be located along their emergency exit path. Returning to
FIG. 1
, note that one such transmitter
212
is located adjacent vehicle gate
14
and another such transmitter
213
is located adjacent gate
16
. Similarly, a transmitter
214
is located adjacent personnel gate.
18
. In the vicinity of tanks
24
and
26
, transmitters as at
215
and
216
are provided. Additionally, such a transmitter is located on the outside of the building facility
42
as shown at
217
. Another transmitter
218
is located at building
20
adjacent the entrance/exit steps
22
as shown at
219
and still another such transmitter
220
is located at utility board
130
. In general, the transmitters
212
-
220
perform at 900 MHz frequencies. To reduce the impact of in-band interference, the devices perform in conjunction with a frequency hopping, spread spectrum technology as opposed to transmitting on a single frequency. In this regard, the devices send redundant signals across a 10 MHz band. Of importance, the transmitters can send check-in signals as often as every ten seconds, allowing the detection of a missing or malfunctioning transmitter in less than one hour. In the latter regard about 15 minutes is used. In this regard, the receiver function within principal housing
170
functions to poll within selected windows of time the coded transmitter check-in signals. Upon detection of a defective transmitter, the above-described device fault visible cue
194
is illuminated. The receiver function provides a readout indicating the individual transmitter or transmitters which are defective. For the instant application, a model FA210M transmitter, marketed by Inovonics Corporation of Boulder Colo. may be employed.
Management may also carry a handheld transmitter as shown at
224
in FIG.
5
. Once the pump power has been disenabled and the pneumatic enablement has been disenabled by actuation of any of these transmitters, the system can only be recovered by the momentary depression of start or reset switch
188
for an interval adequate to again achieve pneumatic enablement from the conduit assembly
116
.
Referring to
FIG. 6
, a more detailed partial view of the fluid transfer station
40
and its association with tank
24
is provided. In the figure, the vapor region of tank
24
is seen accessed by venting stacks represented generally at
228
. The stacks
228
relieve excessive vapor pressure to the atmosphere. The pneumatically actuated vapor tank valve earlier described at
34
reappears in the instant figure with that same identifying numeration in conjunction with a normally open manually actuable auxiliary valve
230
. Vent valve
230
is closed, for example, for tank maintenance purposes and the like. Vent conduit
58
is seen extending from valves
34
and
230
to the pneumatically enabled vapor shut-off valve earlier described symbolically at
48
and shown in more detail in the instant figure with the same identifying numeration. Conduit extending from valve
48
is shown, in turn, extending to the stanchion
44
of station
40
. The fluid region of tank
24
is accessed by a tank valve described symbolically in
FIG. 1
at
28
and shown at a higher level of detail in the instant figure also being identified with the same numeration. Coupled adjacent to the pneumatically actuated valve
28
is a manually actuated isolation valve
232
which is normally open and is closed for purposes of servicing tank
24
. Valves
28
and
232
are coupled with fluid conduit assembly
50
extending to pump
54
and thence to a fill or emergency shut-off valve described earlier symbolically at
46
and shown with the same identifying numeration at an enhanced level of detail in the instant figure. The conduit assembly then continues to stanchion
44
of station
40
extending through a manual valve
234
having an outlet configured for coupling to a flexible fluid conduit described at
62
in FIG.
1
. Note that the end of tank
24
as illustrated is supported upon a saddle
236
. Additionally, it may be noted that the periphery of the tank
24
, pump
54
and stanchion
44
is provided with a sequence of projective, spaced-apart upstanding steel posts
238
.
Referring to
FIG. 7
, the pneumatic actuator component of valve
28
is revealed at an enhanced level of detail. This actuator as shown at
240
functions to actuate a threaded internal valve, for example, a type C427 marketed by Fisher Controls, Inc. of McKinney, Tex. The actuator
240
includes a steel mounting bracket
242
having a spring return pneumatic cylinder
244
attached to one side thereof. Pneumatic input is provided from the conduit assembly component shown at
246
. In this regard, with the application of a gas such as nitrogen gas under pressure at conduit
246
, the cylinder rod assembly
248
is driven outwardly to, in turn, actuate a crank assemblage represented generally at
250
. Release of pneumatic pressure at conduit
246
will cause the cylinder
244
to withdraw rod
248
and rotate crank assemblage
250
in the opposite direction. Actuators as at
240
may be provided, for example, as a type P326 marketed by Fisher Controls, Inc. (supra).
Fill valve
46
and vapor shut-off valve
48
were described symbolically in connection with FIG.
1
. These valves are pneumatically enabled and manually actuated to an on-state. Removal of the pneumatic enablement will cause them to return under spring bias to a closed condition. These valves are typically referred to as “emergency shutoff valves” and are marketed, for example, as type N550w/P327D by Fisher Controls, Inc. (supra). Referring to
FIG. 8
, valve
46
is revealed in its closed orientation at an enhanced level of detail. The valve includes a pneumatic cylinder assembly represented generally at
254
which is coupled to the pneumatic conduit assembly, a portion of which is revealed at
256
, as well as being supported from a bracket assembly
258
. A manually actuated valve crank and handle is shown at
260
which is pivotally mounted upon bracket
258
at a shaft
262
and is spring biased into the closed orientation shown by a spring
264
. Note the engagement notch
266
within the crank
260
as it is oriented in the closed position. A roller type cam follower may be employed in substitution for notch
266
to facilitate hand actuation of the value.
Referring to
FIG. 9
, the valve
46
is shown in its pneumatically enabled and manually actuated on-state. With the application of pneumatic pressure to the cylinder assemblage
254
, an engagement rod or cam
268
has been outwardly extended from the cylinder
254
and retained in the position shown by pneumatic pressure applied from conduit assembly
256
. Note that the cam
268
has engaged the notch
266
in valve crank
260
. With the removal of pneumatic pressure from the conduit assembly
256
, a spring bias within cylinder
254
will withdraw this cam
268
to release the crank
260
for movement under the bias of spring
264
into the orientation shown in FIG.
8
.
Referring to
FIG. 10
, a block diagrammatic representation of the control system of the invention, for example, as located at utility board
130
(
FIGS. 1
,
2
) is provided. In the figure, electrical power input, for example, at 120 volts a.c. is represented at supply block
280
and line
282
. Line
282
incorporates a fuse
284
and is seen directed to the on/off switch function earlier described at
184
(
FIG. 3
) and identified with same numeration in the instant figure. Actuation of this power switch
184
to an on condition, causes the power output thereof at line
286
transition from an off condition to provide a power output. Line
286
is seen to extend to a power on cuing device as earlier described at
186
. This cuing device is implemented generally as a lamp or light emitting diode (LED) and is represented in block form with the same numeration in the instant figure. The power output at line
286
, as represented at lines
288
and
290
is introduced to a relay as represented at block
292
to effect its enablement and, as represented at lines
290
and
294
to the input of momentary on, reset switch
188
here represented in block form. In starting the system up, after actuating the switch
184
to an on condition, the operator depresses the start or reset switch as represented at block
188
and holds it in an on condition. The start switch
188
is operationally associated with relay
292
as represented at line
296
. This causes the relay to close at least during the interval of actuation of switch
188
. Relay
292
is a component of a control network represented generally at
300
which, additionally, as represented at line
302
and block
304
supplies a power input to the primary side of a step down transformer
304
. Control network power, for example at about 12 volts, then is applied as represented at line
306
from the secondary side of transformer
304
to a receiver circuit represented at block
308
. Circuit
308
may be provided, for example, as a type FA575 receiver and control system marketed by Inovonics Corporation (supra). Circuit
308
is activated in the presence of the system start output developed with reset or start switch
188
as represented at line
310
. Upon such activation, receiver
308
applies an on-state input as represented at line
312
to an electrically controllable valve represented at block
314
. Sometimes referred to as a “solenoid valve”, the valve
314
may be of a two position, four-way variety marketed by Ingersoll-Rand Company of Bryan, Ohio. The input to valve
314
is coupled with the source of gas under pressure or nitrogen supply
160
as represented at dashed line
316
. One output of the valve
314
is coupled with the conduit assembly earlier described in general at
116
and herein initially represented at dashed line
318
. The earlier general numeric designation
116
reappears in FIG.
10
. At the commencement of control, as long as the start or reset switch
188
is held on by the operator, solenoid valve
314
continues to apply nitrogen gas under pressure from source
160
to the system extending to the earlier described tank and fill or shut-off valves. The level of nitrogen or gas pressure within the line
318
is monitored by a gas pressure control monitor or pressure switch as is represented at dashed line
320
and block
322
. Pressure switch
322
may be provided, for example, as a type SW 134 pressure electric switch marketed by CAPP/USA, of Clifton Heights, Pa. The switch
322
is initially powered or enabled from relay
292
upon the actuation of start switch
188
as represented at line
324
. When the pressure at pneumatic lines
318
and
320
reaches an enable value or threshold value, then the switch
322
assumes a system enable condition serving to latch relay
292
into an on condition as represented at line
326
. At this point in time in the start up procedure, the operator may release start or reset switch
188
and the system will continue to control. The three phase power output earlier-described at
148
in connection with
FIG. 2
as well as the motor starter function described at
150
in connection with that figure reappear with the same numeration in block form in the instant figure, three phase power from block
148
being introduced to motor starter function
150
as represented at line
328
. Motor starters
150
are enabled in the presence of the system enable condition at pressure switch
322
as represented at line
330
. The motor starter output again is represented at line
114
and the input to the motor starters effecting the start-up of the pump motors from the hand actuated switches described, for example, at
56
,
82
and
102
in
FIG. 1
is represented at line
332
.
Line
290
additionally is seen to be directed to a second pressure switch represented at block
334
. Pressure switch
334
, as represented at dashed line
336
functions as a source pressure monitor which is responsive to the pressure of gas at the source of gas
160
. Where that pressure is low, for example, due to depletion of the gas supply in cylinder
162
, then a fault condition is generated as represented at line
338
. This fault condition functions to activate a cuing device indicating, for example, low nitrogen pressure as represented at block
340
.
Looking again to the cuing devices, in addition to the power on cue provided as shown at block
186
, at such time as power is applied to relay
292
, as represented at line
342
, the system down cuing device is activated. That device is shown in
FIG. 2
in conjunction with the visual cue
190
which numerical designation is utilized in conjunction with the instant figure. Upon activation of the relay
292
, for example, by initially depressing the start or reset switch
188
, the system ok cuing device earlier described at lamp
192
is illuminated and the system down cuing device
190
is deactivated. The system ok device, described in conjunction with
FIG. 2
as a lamp or LED is activated from the receiver circuit
308
as represented at line
344
. Receiver
308
performs a periodic monitoring of the status transmissions from transmitters
212
-
220
. This monitoring occurs during operator elected windows or intervals, for example, every ten minutes. In the event that a coded transmission is not received from one of the transmitters within a given window, then the receiver
308
will provide an indication of which transmitter is in default and provide a perceptible cue identifying that a device fault is at hand. The cuing device is described in connection with
FIG. 2
as a lamp or LED. That function is repeated in the instant figure as block
194
, its association with the receiver circuit
308
being represented at line
346
. Cuing devices
186
,
190
,
192
,
194
and
340
may take a variety of configurations. In their simplest manifestation, they are provided as lamps or LEDs. However, they can be employed to broadcast such information to a remote monitoring station or the like and can provide an acoustic output as well as a visual output.
Referring to
FIG. 11
, a schematic representation of the control input and activities in the vicinity of the principal fluid storage tanks is provided. It may be seen that the pneumatic conduit assembly
116
as represented in
FIG. 10
at
318
reappears. Additionally, an electric pump starting switch is seen coupled to earlier described line
332
which also reappears and that switching function is represented at block
350
. Motor enablement line
114
extending from the motor starter function
150
reappears with that former numeration. In the figure, the principal fluid storage tank function is represented at symbol
352
. The pneumatic vapor shut-off valve function is represented at block
354
and arrow
356
extending to the tank symbol
352
. Correspondingly, the liquid region of the tank function
352
is associated with a pneumatically actuated tank valve function as represented at block
358
and arrow
360
. Fluid output from the valve function represented at block
358
, is directed as represented at arrow
362
and block
364
to the input of the pumping function. Fluid pump output from the pumping function
364
is shown, as represented at arrow
366
and block
368
as being directed to a pneumatically enabled and hand actuated fill valve or emergency shut off valve located at a fluid transfer station. Correspondingly, the pneumatically enabled but manually actuated vapor shut-off valve function at the fluid transfer station is represented at block
370
. The pressure association between the shut-off valve function
370
and vapor tank valve function
354
is represented at arrow
372
.
The filling and supply functions associated with tank function
352
are represented in general at block
374
. Those filling/supply functions are associated with the fill valve functions of block
368
as represented at dual arrow
376
and with the vapor communication valve
370
at dual arrow
378
.
With the initial depression of start or reset switch
188
(
FIG. 10
) solenoid valve
314
communicates the source of gas under pressure
160
with conduit assembly line
318
. Line
318
in
FIG. 11
is seen to extend to the pneumatic tank valve function
358
and via dashed line
380
to the actuating function of the vapor tank valve function
354
. Line
380
additionally is seen to extend to enable the vapor shut-off valve function
370
and additionally via dashed line
382
to the fill valve function represented at block
368
. At such time as the gas pressure control monitor function
322
assumes a system enable condition, the valve functions
354
and
358
will have been actuated to an open state and the valve functions represented at blocks
368
and
370
will have been enabled pneumatically. Additionally, the motor starter function
150
will have been enabled such that the pump motor function now represented at block
384
and dashed line
386
will be enabled such that motor
384
will be actuated to a driving state with respect to pump function
364
upon operator actuation of the fluid transfer station located switching function
350
.
With the arrangement shown, an operator carrying out the filling of a distribution tank actuates the power on switch
186
, for example, with a key and pushes the start or reset switch
188
for an interval long enough for pressure switch
322
to gain a system enable condition. The operator then proceeds to a fluid transfer station, connects the appropriate flexible conduits, and manually actuates the now enabled valve functions
368
and
370
. Then, the pump switching function
350
is actuated to carry out a filling procedure.
Essentially the same procedure is carried out when a transporter vehicle with associated supply tank provides supply fluid to the principal tank function
352
. In this regard a vehicle mounted pumping function is utilized. For either procedure, at the termination of the distribution tank filling or principal storage tank supply, where appropriate, the switching function
350
is actuated to an off condition to stop motor function
384
and the valve functions
368
and
370
are manually actuated to a closed condition. Upon disconnecting the fill or supply conduits, the operator then proceeds to the housing
170
and actuates power switch
184
to an off condition. The system then removes power from relay
292
which causes solenoid valve
314
to be spring actuated to an off-state venting conduit assembly line
318
and blocking input line
316
. Pressure switch
322
then assumes an off condition disabling the motor starter function
150
. The venting of line
318
, in turn, disenables the valve functions
354
,
358
,
368
, and
370
. Accordingly, the entire system is shut down with the actuation of a single switch.
If during the process of filling a distribution tank or the supply of fluid to the tank function
352
, the operator perceives an emergency condition, for example, a flame or the like, he or she is directed to immediately evacuate from the facility
10
. Upon exiting, for example, from the exits
14
,
16
or
18
, the operator will momentarily push any of the button-type switches of the transmitters located at those exits or adjacent wherever the operator may be. That causes a coded transmission to the receiver
308
which, in turn, reacts to turn off valve function
314
to cause the venting of conduit assembly
318
which, in turn, effects the closure of valve functions
354
,
358
,
368
and
370
. Inasmuch as pressure switch
322
then assumes an off condition, the motor starter function
150
is disabled.
Referring to
FIG. 12
, an electrical schematic representation of one embodiment of the control arrangement of
FIG. 10
is revealed. For this embodiment, the receiver function
308
is de-energized when the system is off. Where appropriate, the numerical identification of the functions described in conjunction with
FIG. 10
are repeated in this FIG.
12
. In the figure, a 120 volt a.c. supply earlier represented at block
280
is shown introduced to the circuit via lines
390
and
392
. Line
390
incorporates the fuse function
284
and start or on/off switch
184
. Switch
184
is seen to communicate with line
394
incorporating the power on lamp
186
and extending to line
392
. When switch
184
is closed, power is supplied to lamp
186
, as well as to line
396
. Line
396
is seen coupled with line
398
. Line
398
incorporates the normally closed contacts of relay function
292
as well as the system down indicator lamp earlier described at
190
. Accordingly, the lamp
190
is illuminated. Line
396
additionally is seen to extend to start or reset switch
188
. When switch
188
is closed, line
396
is coupled with line
402
which incorporates the inductor
404
of the relay function
292
and extends to the line
392
to thus provide for the energization of the inductor
404
and the resultant opening of normally closed relay contact
400
, thus turning off lamp
190
. Line
396
additionally is seen to be coupled with line
406
incorporating normally open contacts
408
of the relay
292
as well as the gas pressure control monitor or pressure switch
322
. Switch
322
is seen to provide, when closed, for the coupling of line
406
with line
410
. Accordingly, the energization of inductor
404
additionally closes normally open contacts
408
to enable the pressure switching function
322
which serves to effect the noted system enable condition electrically coupling line
406
with line
410
. Line
402
also extends to line
412
which incorporates the primary side of the step down transformer function
304
and extends to line
392
. Accordingly, step down voltage levels are supplied to the receiver function represented within dashed boundary
308
from the secondary side of transformer
304
as represented at lines
414
and
416
. Closure of start switch
188
also activates this receiver function
308
by electrically coupling lines
418
and
420
. The receiver
308
responds by activating lines
422
and
424
to effect the energization of the inductive winding
426
of the electrically controllable valve or solenoid valve
314
. It may be noted that lines
422
and
424
are coupled with line
416
and line
422
also incorporates the system ok lamp function
192
to cause its illumination. Where the poling of the status code transmissions from transmitters
212
-
220
indicates that a transmitter is malfunctioning or down, then line
428
is activated by the receiver function
308
to cause the illumination of device fault indicator lamp
194
. With the eventual closure of the switching component of the gas pressure control monitor
322
, line
410
is energized and functions to enable the motor starter function
150
from lines
410
and
430
.
Referring to
FIG. 13
, a version of the control circuit wherein the receiver function
308
remains on or enabled following the receipt of an emergency transmission from one or more of the transmitters
212
-
220
is illuminated. As before, the functions represented in block form in
FIG. 10
are generally identified with the same numeration in this figure. In the figure, the 120 volt a.c. power supply earlier-identified at block
280
is shown introduced to the circuit at lines
440
and
442
. Line
440
incorporates the fuse
284
as well as on/off or power switch
184
. Upon closure of switch
184
, line
440
electrically communicates with line
442
via line
444
. Line
444
incorporates the power on lamp
186
and thus that lamp is illuminated with the closure switch
184
. Line
444
additionally is coupled with line
446
which extends to the primary side of transformer
304
. The secondary side of transformer
304
is coupled via lines
450
and
452
into the receiver function
308
. Receiver circuit
308
then illuminates the system down indicator lamp
190
by activating line
454
. When the operator actuates and holds closed start or reset switch
188
, line
456
, extending from line
446
is electrically coupled with line
458
incorporating the inductive winding
460
of relay
292
. Thus energized, the winding
460
causes the closure of normally open relay contact
462
within line
464
to thus enable the gas pressure control monitor
322
switching function. That switching function is coupled with line
458
via line
466
and to motor enable line
468
. Accordingly, the closure of the pressure activated switch
322
will latch inductive winding
460
for continuous closure of normally open contacts
462
. The closure of start switch
188
also is recognized by the receiver circuit
308
in consequence of the coupling of lines
470
and
472
from switch
188
. This input causes the circuit
308
to de-energize system down lamp or LED
190
and energize lines
474
and
476
from line
478
. The energization of line
476
causes the illumination or energization of system ok lamp or LED
192
as well as the energization of the inductive winding
480
of the electrically controllable or solenoid valve function
314
. Closure of the switching function of pressure control monitor
322
provides for the activation of both line
468
and line
482
to provide for the enablement of the pump motor function. As is apparent, only the opening of start or reset switch
184
will de-energize the receiver function
308
.
Referring to
FIGS. 14 and 15
, a flow chart representation of the operation of the control system is set forth. Looking to
FIG. 14
, the control commences with operator actuation of the power on/off switch as represented at block
490
. Then, as represented at arrow
492
and block
494
, the power on light
186
is illuminated. As represented at arrow
496
, block
498
and arrows
500
and
502
. The system then dwells until such time as the operator actuates and holds on start or reset switch
188
. With the actuation of the start switch function
188
, then as represented at arrows
504
,
506
and block
508
the receiver circuit
308
is energized in consequence of the actuation of start or reset switch
188
. Additionally, as represented at arrow
504
and block
510
, the electrically controllable valve or solenoid valve function
314
is turned on to commence the pressurization of the pneumatic conduit assembly. As represented at arrow
512
, block
514
and arrow
502
, the system dwells in this condition until the gas pressure control monitor or pressure switch
322
transitions from an off condition to a system enable condition. When the latter condition is reached, then as represented at arrow
516
and block
518
the system enable condition is present with nitrogen pressure at the output of the electrically controllable valve function
314
reaching an enable value. Then, as represented at arrow
520
and block
522
a determination is made as to whether the relay function
292
is latched. As represented at arrow
524
and block
508
, this assures that the receiver function
308
remains energized and, as represented at arrow
526
and block
528
a system ok lamp
192
is energized. As represented at arrow
530
and block
532
, as the relay is latched the pneumatic tank valve functions described in connection with
FIG. 11
at block
354
and
358
are activated as well as the fill and shut off valve functions represented at blocks
368
and
370
. In this regard, arrow
534
is seen to extend to block
536
indicating the actuation of the tank valves, and arrow
538
is seen to extend to block
540
indicating the enablement of the emergency shut off valve functions as described at blocks
368
and
370
in conjunction with FIG.
11
. Additionally, with the closure of the pressure responsive switch and latching of the relay, as represented at arrow
542
and block
544
, the pump motors represented at block
344
in
FIG. 11
are enabled.
When an emergency transmission has been received, then the query posed at block
522
will result in a negative determination and, as represented at arrow
546
and block
548
the relay function
292
will be opened to disenable gas pressure control monitor or pressure switch function
322
to create an off condition and, in turn, a system down condition. Under this condition the motor starter function
150
is disabled, the relay function
292
is released or unlatched and the electrically controlled valve or solenoid valve function
314
is de-energized to vent the conduit assembly as represented at dashed line
318
in FIG.
10
.
The receiver circuit on condition as represented at block
508
also provides for the carrying out of two additional control functions as represented at arrow
548
and node A which reappears in FIG.
15
. Referring to
FIG. 15
, arrow
550
is seen to extend from node A to block
552
providing for the poling of transmitters as at
212
-
220
to determine whether a supervisory coded transmission from them has failed to occur. This poling function proceeds, as represented at arrow
554
and block
556
to determine whether or not a faulty transmitter has been detected. In the event it has, then as represented at arrow
558
and block
560
a device fault cue as described in conjunction with block
194
in
FIG. 10
is activated or turned on. Where no fault is determined as a consequence of the poling process, then as represented at arrow
562
and block
564
a determination is made as to whether any one or more of the emergency shut down transmitters
212
-
220
has transmitted an off-state signal. In the event that it has not, then as represented at arrow
566
, this function dwells. However, where the transmitted off-state signal has occurred, then as represented at arrow
568
and block
570
, the receiver circuit
508
de-energizes the electrical controlled or solenoid valve function
314
to cause the venting of the pneumatic conduit assembly as represented at dashed line
318
in FIG.
10
. This also de-energizes the relay function
292
as represented in
FIG. 10
as the venting occurs to open the switching function of the gas pressure control monitor
322
. Then, as represented at arrow
572
and block
574
the system is down. The system then reverts as represented at arrow
576
and node B. Node B reappears in
FIG. 14
in conjunction with arrow
578
extending to arrow
496
wherein the system again awaits the operator depression of the start or reset switch
188
.
Since certain changes may be made in the above-described system and method without departing from the scope of the invention herein involved, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
- 1. A method for controlling a hazardous fluid distribution facility having a perimeter with an entrance, an electrical power input, a source of gas under pressure, a principal fluid storage tank, a tank valve pneumatically actuable to provide fluid flow communication with said principal storage tank and having a closed state in the absence of said actuation, a fluid pump in fluid flow communication with said tank valve, a motor coupled to drive said fluid pump when enabled and actuated, a fluid transfer station and a fill valve in fluid flow communication with said pump and connectable when pneumatically enabled and actuated in fluid delivery communication with a distribution tank, said fill valve having a closed state when pneumatically disenabled, comprising the steps of:providing a power switch coupled with said electrical power input, said power switch being actuable to provide an electrical power output and an off condition; providing a start switch coupled with said power switch and actuable to respond to said electrical power output to provide an on-state input; providing an electrically controllable valve coupled in gas flow relationship between said source of gas under pressure and a gas conduit assembly extending to said tank valve and said fill valve, responsive to an on-state input to convey gas under pressure from said source into said gas conduit assembly and effecting a venting of said gas conduit assembly in the absence of said on-state input; providing a gas pressure monitor responsive, when enabled, to the pressure of gas at said conduit assembly, having a system enable condition when said gas pressure is at an enable value and having an off condition when said gas pressure is lower than said enable value; actuating said power switch to provide said electrical power output; actuating said start switch to derive said on-state input and to enable said gas pressure monitor for an interval sufficient to derive said system enable condition effecting the pneumatic actuation of said tank valve and enablment of said fill valve and said motor; actuating said motor and said fill valve and delivering fluid from said principal storage tank to said distribution tank; and then actuating said power switch to provide said off condition to effect said venting of said gas conduit assembly at said electrically controllable valve to in turn, effect said closed state at said tank valve, effect said disenablement of said fill valve, and effect disenablement of said gas pressure monitor and said motor.
- 2. The method of claim 1 in which:said power switch is provided as a switch which is actuated with a system key; said distribution tank is provided as being mounted upon the frame of a truck the motor of which is enabled with a vehicle key; and said vehicle key and said system key are provided as being coupled to a secure key retainer.
- 3. The method of claim 1 further comprising the steps of:providing a receiver which is responsive to a transmitted off-state signal to effect said venting of said gas conduit assembly at said electrically controlled valve to, in turn, effect said closed state at said tank valve, effect said disenablement of said fill valve, and effect disenablement of said gas pressure monitor and said motor; providing a transmitter having a transmitter switch manually actuable to effect transmission of said off-state signal to said receiver; and manually actuating said transmitter switch on the occasion of a perceived emergency associated with said principal fluid storage tank.
- 4. The method of claim 3 in which said transmitter is provided adjacent said facility perimeter entrance.
- 5. The method of claim 3 in which said transmitter is provided adjacent said principal fluid storage tank.
- 6. The method of claim 3 in which said transmitter is provided as a portable, hand held transmitter.
- 7. The method of claim 3 further comprising the steps of:periodically monitoring the status of said transmitter with said receiver; and providing a perceptible fault cue when monitoring determines said status to represent a defective transmitter.
- 8. A method for controlling a hazardous fluid distribution facility having a perimeter with an entrance, an electrical power input, a source of gas under pressure, a principal storage tank, a fluid tank valve pneumatically actuable to provide fluid flow communication with said principal tank and having a closed state preventing said fluid flow communication in the absence of said pneumatic actuation, a vapor tank valve pneumatically actuable to provide vapor communication with said principal storage tank and having a closed state preventing said vapor communication in the absence of said pneumatic actuation, a fluid shut-off valve actuable when pneumatically enabled to provide fluid flow communication with said principal storage tank through said fluid tank valve and having a closed state when pneumatically disenabled, a vapor shut-off valve actuable when pneumatically enabled to provide vapor communication with said principal storage tank through said vapor tank valve and having a closed state when pneumatically disenabled, a fluid transfer station adjacent said fluid shut-off valve and said vapor shut-off valve for receiving said combustible fluid from the pumped fluid output of the supply tank of a delivery vehicle located adjacent said fluid transfer station, said vehicle supply tank having a vent input, comprising the steps of:providing a power switch in electrical communication with said electrical power input, said power switch being actuable to provide an electrical power output and an off condition; providing a start switch in electrical communication with said power switch and actuable to respond to said electrical power output to provide a system start output; providing an electrically controllable valve coupled in gas flow relationship between said source of gas under pressure and a gas conduit assembly extending to said fluid tank valve, said vapor tank valve, said fluid shut-off valve and said vapor shut-off valve, responsive to an on-state input to convey gas under pressure from said source into said gas conduit assembly and effecting a venting of said gas conduit assembly in the absence of said on-state input; providing a gas pressure monitor responsive when enabled to the pressure of said gas at said conduit assembly, having a system enable condition when said gas pressure is at an enable value and having an off condition when said gas pressure is lower than said enable value; actuating said power switch to provide said electrical power output; actuating said start switch to derive said on-state output and to enable said gas pressure monitor for an interval sufficient to derive said system enable condition effecting the pneumatic actuation of said fluid tank valve and said vapor tank valve, and the enablement of said fluid shut-off valve and said vapor shut-off valve; coupling said delivery vehicle supply tank pumped fluid output in fluid transfer relationship with said fluid shut-off valve; coupling said delivery vehicle supply tank vent input with said vapor tank valve; actuating said enabled fluid shut-off valve and said enabled vapor shut-off valve; providing combustible fluid from said supply tank to said principal storage tank; actuating said power switch to provide said off condition to effect said venting of said gas conduit assembly at said electrically controllable valve to, in turn, derive said closed state at said fluid tank valve and said vapor tank valve and to pneumatically disenable said fluid shut-off valve and said vapor shut-off valve; decoupling said delivery vehicle supply tank pumped fluid output from said fluid shut-off valve; and decoupling said delivery vehicle supply tank vent input from said vapor shut-off valve.
- 9. The method of claim 8 in which:said power switch is provided as a switch which is actuated with a system key; said delivery vehicle is enabled with a vehicle key; and said vehicle key and said system key are provided as being coupled to a secure key retainer.
- 10. The method of claim 8 further comprising the steps of:providing a receiver which is responsive to a transmitted off-state signal to effect said venting of said gas conduit assembly at said electrically controlled valve to, in turn, derive said closed state at said fluid tank valve and said vapor tank valve and pneumatically disenable said fluid shut-off valve and said vapor shut-off valve to cause them to assume said closed state; providing a transmitter having a transmitter switch manually actuable to effect transmission of said off-state signal to said receiver; and manually actuating said transmitter switch on the occasion of a perceived emergency associated with said principal fluid storage tank.
- 11. The method of claim 10 in which said transmitter is provided adjacent said facility perimeter entrance.
- 12. The method of claim 10 in which said transmitter is provided adjacent said principal fluid storage tank.
- 13. The method of claim 10 in which said transmitter is provided as a portable, hand held transmitter.
- 14. The method of claim 10 further comprising the steps of:periodically monitoring the status of said transmitter with said receiver; and providing a perceptible fault cue when monitoring determines said status to represent a defective transmitter.
US Referenced Citations (10)