The present disclosure relates generally to work vehicles and, more particularly, to a system and a method for controlling an airflow supplied to a cabin of a work vehicle.
Work vehicles, such as tractors and other agricultural vehicles, typically include heating, ventilation, and air conditioning (HVAC) systems. These systems heat and cool the air within a cabin of the work vehicle for the comfort of an operator of the vehicle. Some vehicle HVAC systems can be configured to change the ratio between fresh air, drawn from outside of the cabin of the work vehicle, and recirculated air, drawn from inside of the cabin of the work vehicle. By changing the ratio between fresh and recirculated air, window fogging can be prevented, operator comfort may be improved, and fuel economy may be enhanced, for example.
However, many HVAC systems allow for the recirculated air to be completely shut off such that only fresh air is drawn in. Such HVAC systems may, thus, impair the fuel economy of the work vehicle by increasing the load on the compressor of the HVAC system. Further, many HVAC systems rely on independent adjustment of a fresh air inlet and a recirculation air inlet to control the ratio of fresh air to recirculated air.
Accordingly, an improved system and method for controlling an airflow supplied to a cabin of a work vehicle would be welcomed in the technology.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present subject matter is directed to a system for controlling an airflow supplied to a cabin of a work vehicle. The system includes a housing, a mixing chamber defined by the housing, and a recirculating chamber defined by the housing and isolated from the mixing chamber. The mixing chamber has a fresh air inlet, a first recirculated air inlet, and a mixed air outlet. The mixing chamber is configured to receive fresh air via the fresh air inlet and recirculated air via the first recirculated air inlet, with the fresh air being mixed with the recirculated air within the mixing chamber to create a fresh/recirculated air mixture that is supplied through the mixed air outlet. The recirculating chamber has a second recirculated air inlet and a recirculated air outlet, with the recirculating chamber being configured to receive recirculated air via the second recirculated air inlet and supply the recirculated air through the recirculated air outlet. The system further includes a first blower coupled to the mixed air outlet of the mixing chamber and a second blower coupled to the recirculated air outlet of the recirculating chamber. Additionally, the system includes a gate movable relative to the first recirculated air inlet to adjust an amount of recirculated air supplied to the mixing chamber, and an actuator configured to actuate the gate relative to the first recirculated air inlet.
In another aspect, the present subject matter is directed to a work vehicle, having a cabin and an airflow control system. The airflow control system includes a housing, a mixing chamber defined by the housing, and a recirculating chamber defined by the housing and isolated from the mixing chamber. The mixing chamber has a fresh air inlet, a first recirculated air inlet, and a mixed air outlet, with the mixing chamber being configured to receive fresh air via the fresh air inlet and recirculated air via the first recirculated air inlet. The fresh air is mixed with the recirculated air within the mixing chamber to create a fresh/recirculated air mixture that is supplied through the mixed air outlet. The recirculating chamber has a second recirculated air inlet and a recirculated air outlet, with the recirculating chamber being configured to receive recirculated air via the second recirculated air inlet and supply the recirculated air through the recirculated air outlet. The airflow control system further includes a first blower coupled to the mixed air outlet of the mixing chamber and configured to blow the fresh/recirculated air mixture from the mixing chamber into the cabin, and a second blower coupled to the recirculated air outlet of the recirculating chamber and configured to blow the recirculated air from the recirculating chamber into the cabin. Additionally, the airflow control system includes a gate movable relative to the first recirculated air inlet to adjust an amount of recirculated air supplied to the mixing chamber, and an actuator configured to actuate the gate relative to the first recirculated air inlet.
In an additional aspect, the present subject matter is directed to a method for adjusting the proportion of recirculated air to fresh air received within an airflow control system for subsequent delivery to a cabin of a work vehicle. The airflow control system has a housing defining a mixing chamber and a recirculating chamber, where the mixing and recirculating chambers are isolated from each other. The mixing chamber has a fresh air inlet and a first recirculated air inlet, with the mixing chamber being configured to receive fresh air via the fresh air inlet and recirculated air via the first recirculated air inlet. The recirculating chamber has a second recirculated air inlet through which it is configured to receive recirculated air. The airflow control system further includes a gate movable relative to the first recirculated air inlet to adjust an amount of recirculated air supplied to the mixing chamber. The method includes supplying an airflow exhausted from an outlet of the mixing chamber into the cabin of the work vehicle. Further, the method includes supplying an airflow exhausted from an outlet of the recirculating chamber into the cabin of the work vehicle. Moreover, the method includes receiving, with a computing device, airflow data indicative of an airflow parameter associated with operation of the airflow control system. Additionally, the method includes actuating, with the computing device, the gate relative to the recirculated air inlet to adjust an amount of recirculated air received within the mixing chamber via the first recirculated air inlet based at least in part on the airflow data.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present technology.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to a system and method for controlling an airflow supplied to a cabin of a work vehicle. Specifically, in several embodiments, an airflow control system may include a recirculating chamber and a separate mixing chamber. The recirculating chamber may be configured to supply recirculated air into the cabin, while the mixing chamber may be configured to supply a mixture of fresh and recirculated air into the cabin. Generally, recirculated air has a lower pressure than fresh air. In one embodiment, a controller of the disclosed system may be configured to control the ratio of fresh and recirculated air supplied from the mixing chamber to the cabin. For instance, the controller may be configured to receive airflow data indicative of an airflow parameter associated with operation of the airflow control system. In one embodiment the airflow data may correspond to pressure data indicating the air pressure within the cabin of the vehicle. In such embodiment, the controller may be configured to compare the detected pressure within the cabin of the vehicle to a cabin pressure threshold. In other embodiments, the airflow data may correspond to flowrate data indicating the flow rate of fresh air into the mixing chamber. In such embodiment, the controller may be configured to compare the detected flow rate of the fresh air into the mixing chamber to a flowrate threshold.
When the detected pressure within the cabin differs from the cabin pressure threshold and/or when the detected flow rate of the fresh air differs from the flowrate threshold, the controller may be configured to control an operation of a gate of the airflow control system to adjust the ratio of fresh-to-recirculated air being received within the mixing chamber. In one embodiment, the gate may be positioned at the inlet at which recirculated air is supplied into the mixing chamber and may be movable relative to such recirculated air inlet between a fully opened position, in which the recirculated air inlet may receive a maximum amount of recirculated air, and a fully closed position, in which the recirculated air inlet may receive little to no recirculated air. By moving the gate towards the fully opened position, the flow of recirculated air received within the mixing chamber may increase, which correspondingly decreases the flowrate of fresh air and the pressure within the cabin. Conversely, by moving the gate towards the fully closed position, the flow of recirculated air received within the mixing chamber may decrease, which correspondingly increases the flowrate of fresh air and the pressure within the cabin.
Referring now to drawings,
As shown in
The work vehicle 10 may also include a hood 26 configured to extend in a lengthwise direction of the work vehicle 10 (as indicated by arrow 28 in
Additionally, in accordance with aspects of the present subject matter, the work vehicle 10 may also include an airflow control system 100 for heating and cooling an interior of the cabin 18. As will be discussed in greater detail below, it may be desirable for the interior of the cabin 18 to be kept at or near a predetermined pressure for the comfort of an operator. As such, the airflow control system 100 may be configured to adjust a ratio of fresh airflow from outside of the cabin 18 to recirculated airflow from inside the cabin 18 which may help maintain a comfortable pressure within the cabin 18.
Referring now to
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Similarly, as shown in
Further, as shown in
It should be appreciated that recirculated air may always be supplied to the cabin 18 of the vehicle 10 via the recirculating chamber 104, regardless of whether the mixing chamber 106 is receiving recirculated air. As a result, the efficiency of an air conditioning system downstream of the chambers 104, 106 is improved.
In accordance with aspects of the present subject matter, the volume of the fresh airflow F1 and the volume of the recirculated airflow R2 received by the mixing chamber 106 may further be adjustable by a gate 128. As shown in
In one embodiment, as shown in
As will be described in greater detail below, when the gate 128 is moved relative to the recirculated air inlet 116 of the mixing chamber 106, the amount of recirculated air supplied to the mixing chamber 106 through the recirculated air inlet 116 changes such that a corresponding change in the amount of fresh air supplied to the mixing chamber 106 through the fresh air inlet 114 occurs, without requiring the fresh air inlet 114 to be partially blocked or covered. For instance, when the gate 128 is moved towards its fully opened position (
Referring now to
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It should be appreciated that, in several embodiments, the controller 202 may correspond to an existing controller of the work vehicle 10. However, it should be appreciated that, in other embodiments, the controller 202 may instead correspond to a separate processing device. For instance, in one embodiment, the controller 202 may form all or part of a separate plug-in module that may be installed within the work vehicle 10 to allow for the disclosed system and method to be implemented without requiring additional software to be uploaded onto existing control devices of the work vehicle 10.
In some embodiments, the controller 202 may be configured to include a communications module or interface 208 to allow for the controller 202 to communicate with any of the various other system components described herein. For instance, the controller 202 may, in several embodiments, be configured to receive data inputs from one or more sensors that are used to detect one or more airflow parameters associated with the operation of the airflow control system 100. For instance, the controller 202 may be communicatively coupled to one or more pressure sensors 210 and/or one or more flowrate sensors 212 via any suitable connection, such as a wired or wireless connection to allow data received from the sensor(s) 210, 212 to be transmitted to the controller 202.
The pressure sensor(s) 210 may be configured to generate pressure data indicative of a pressure inside of the cabin 18. For example, in one embodiment, the pressure sensor(s) 210 may be installed within or otherwise positioned relative to the cabin 18 of the work vehicle 10 to capture pressure data indicative of a pressure within the cabin 18. Thus, in several embodiments, the controller 202 may be configured to determine the pressure within the cabin 18 of the work vehicle 10 based on the data received from the pressure sensor(s) 210. It should be appreciated that the pressure sensor(s) 210 may be configured as any suitable pressure sensor. Similarly, the flowrate sensor(s) 212 may be configured to generate flowrate data indicative of a flowrate of the fresh airflow F1 through the fresh air inlet 114 of the mixing chamber 106. For example, in one embodiment, the flowrate sensor(s) 212 may be installed within or otherwise positioned relative to the fresh air inlet 114 to capture flowrate data indicative of an amount and/or speed of the fresh airflow F1 flowing through the fresh air inlet 114. It should be appreciated that the flowrate sensor(s) 212 may be configured as any suitable flowrate sensor.
The controller 202 may further be configured to determine whether the airflow parameter(s) associated with the operation of the airflow control system 100 is acceptable. For instance, in one embodiment, the controller 202 may include one or more algorithms that compare the detected pressure within the cabin 18 (e.g., as determined from the pressure data received from the pressure sensor(s) 210) to a cabin pressure threshold to determine whether the pressure within the cabin 18 of the work vehicle 10 is acceptable. For example, in one embodiment, the cabin pressure threshold may generally correspond to a desired pressure within the cabin 18. Thus, the controller 202 may determine that the pressure within the cabin 18 is not acceptable when the detected pressure within the cabin 18 differs from the cabin pressure threshold. Particularly, the controller 202 may determine that the pressure within the cabin 18 is not acceptable when the detected pressure within the cabin 18 differs from the cabin pressure threshold by a given amount. It should be appreciated that the cabin pressure threshold may be selected or predetermined.
Similarly, in some embodiments, the controller 202 may include one or more algorithms that compare the detected flowrate of the fresh airflow F1 within the fresh air inlet 114 of the mixing chamber 106 (e.g., as determined from the flowrate data received from the flowrate sensor(s) 212) to a flowrate threshold to determine whether the flowrate of the fresh airflow F1 meets the flowrate requirements for the airflow control system 100. For example, in one embodiment, the flowrate threshold may generally correspond to a desired flowrate of the fresh airflow F1 that will satisfy the current needs of the airflow control system 100. For instance, depending on the current conditions within the cabin 18 of the work vehicle 10, the flowrate requirement of the fresh airflow F1 may change. For example, if an operator of the vehicle 10 requests a defogging operation of the airflow control system 100 or if the pressure within the cabin 18 differs from the cabin pressure threshold, the flowrate requirement of the fresh airflow F1 changes. Thus, the controller 202 may determine that the flowrate of the fresh airflow F1 is not acceptable when the detected flowrate of the fresh airflow F1 differs from the flowrate threshold. Particularly, the controller 202 may determine that the flowrate of the fresh airflow F1 is not acceptable when the detected flowrate of the fresh airflow F1 differs from the flowrate threshold by a given amount.
The controller 202 may further be configured to perform one or more control actions based on the data received from the sensor(s) 210, 212. Specifically, the controller 202 may be configured to control the operation of one or more components of the airflow control system 100 based on the determination of an unacceptable pressure within the cabin 18 of the work vehicle 10 and/or an unacceptable flowrate of the fresh airflow F1. For example, the controller 202 may be configured to control the operation of the gate actuator(s) 132 to adjust an operating parameter of the airflow control system 100 in a manner designed to adjust the pressure within the cabin 18 of the work vehicle 10 and/or the flowrate of the fresh airflow F1.
For instance, in some embodiments, the controller 202 may be configured to control the actuator(s) 132 to adjust the position of the gate 130 when the pressure within the cabin 18 differs from the cabin pressure threshold. In particular, the controller 202 may be configured to control the actuator(s) 132 to move the gate 130 towards its fully closed position to cover more of or all of the recirculated air inlet 116 of the mixing chamber 106 when it is determined that the pressure within the cabin 18 has fallen below the cabin pressure threshold (e.g., by a given amount). In such embodiment, a smaller volume of the recirculated airflow R2 may be drawn through the recirculated air inlet 116, and thus, a larger volume of the fresh airflow F1 may be drawn through the fresh air inlet 114, which may increase the pressure within the cabin 18. Similarly, the controller 202 may be configured to control the actuator(s) 132 to move the gate 130 towards its fully opened position to cover less of the recirculated air inlet 116 of the mixing chamber 106 when it is determined that the pressure within the cabin 18 has exceeded the cabin pressure threshold (e.g., by a given amount). In such embodiment, a larger volume of the recirculated airflow R2 may be drawn through the recirculated air inlet 116, and thus, a smaller volume of the fresh airflow F1 may be drawn through the fresh air inlet 114, which may decrease the pressure within the cabin 18.
In some embodiments, the controller 202 may be configured to control the actuator(s) 132 to adjust the position of the gate 130 when the flowrate of the fresh airflow F1 differs from the flowrate threshold. In particular, the controller 202 may be configured to control the actuator(s) 132 to move the gate 130 towards its fully closed position to cover more of or all of the recirculated air inlet 116 of the mixing chamber 106 when it is determined that the flowrate of the fresh airflow F1 has fallen below the flowrate threshold. In such embodiment, the flowrate of the recirculated airflow R2 may decrease, and thus, the flowrate of the fresh airflow F1 may increase. Similarly, the controller 202 may be configured to control the actuator(s) 132 to move the gate 130 towards its fully opened position to cover less of the recirculated air inlet 116 of the mixing chamber 106 when it is determined that the flowrate of the fresh airflow F1 has exceeded the flowrate threshold (e.g., by a given amount). In such embodiment, the flowrate of the recirculated airflow R2 may increase, and thus, the flowrate of the fresh airflow F1 may decrease.
Referring now to
As shown in
Similarly, at (304), the method 300 may include supplying an airflow exhausted from an outlet of the recirculating chamber into the cabin of the work vehicle. For instance, as indicated above, the recirculating chamber 104 may be configured to receive a recirculated airflow R1 via a recirculated air inlet 108. The recirculated airflow R1 is then supplied through the recirculated air outlet 110 of the recirculating chamber 104 into the recirculation blower 126, and via the recirculation blower 124 into the cabin 18 of the work vehicle 10. The recirculated airflow R1 from the recirculating chamber 104 and the fresh/recirculated air mixture F1, R2 from the mixing chamber 106 are only mixed once in the cabin 18 of the work vehicle.
Moreover, at (306), the method 300 may include receiving airflow data indicative of an airflow parameter associated with operation of the airflow control system. For example, as described above, the controller 202 may receive airflow data from sensor(s) 210, where the airflow data may correspond to pressure data received from the pressure sensor(s) 210, with the pressure data being indicative of the air pressure within the cabin 18 of the work vehicle 10. Additionally, or alternatively, the controller 202 may receive airflow data from sensor(s) 212, where the airflow data may correspond to flowrate data received from the flowrate sensor(s) 212, with the flowrate data being indicative of the flowrate of the fresh airflow F1 through the fresh air inlet 114.
Additionally, at (306), the method 300 may include actuating the gate relative to the recirculated air inlet to adjust an amount of recirculated air received within the mixing chamber via the first recirculated air inlet based at least in part on the airflow data. For instance, as indicated above, when the airflow parameter differs from the parameter threshold, the controller 202 may be configured to control the operation of the actuator 132 to move the gate 128 between its fully opened and fully closed positions. For example, when the pressure within the cabin 18 falls below the cabin pressure threshold and/or when the flowrate of the fresh airflow F1 falls below the flowrate threshold, the controller 202 may be configured to move the gate 128 relative to the recirculated air inlet 116 of the mixing chamber 106 towards its fully closed position. Similarly, when the pressure within the cabin 18 exceeds the cabin pressure threshold and/or when the flowrate of the fresh airflow F1 exceeds the flowrate threshold, the controller 202 may be configured to move the gate 128 relative to the recirculated air inlet 116 of the mixing chamber 106 towards its fully opened position.
It is to be understood that the steps of the method 300 are performed by the controller 202 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disk, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller 202 described herein, such as the method 300, is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. The controller 202 loads the software code or instructions via a direct interface with the computer readable medium or via a wired and/or wireless network. Upon loading and executing such software code or instructions by the controller 202, the controller 202 may perform any of the functionality of the controller 202 described herein, including any steps of the method 300 described herein.
The term “software code” or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.