Patent Application
20180079620
The present invention generally relates to a system and method for controlling an elevator car and, in particular, relates to a system and method configured to provide an Elevator Car Door Closed signal based on a car door travel distance signal provided by the car door operation control system.
An elevator car door operation control system may include an incremental encoder for determining the position of the elevator car door. The elevator car door operation control system usually controls the drive signal for the car door based on the travel distance signal delivered by the incremental encoder such as to adjust the moving speed of the car door according to a predetermined travel curve.
Modern elevator safety codes like EN 81-20 require to provide a Car Door Closed monitoring signal indicating that the car doors are fully closed. The elevator car is not allowed to travel in response to a transport request, unless the Car Door Closed monitoring signal is set. In normal operation, such Car Door Closed monitoring signal is delivered by a car door safety contact. The car door safety contact is a safety switch which is closed in case the car doors are in fully closed position, but otherwise is open. The car door safety contact is connected in the safety chain of the elevator, such that the safety chain will be open unless the car door is in the fully closed position. However, situations might arise in elevator operation where it becomes necessary to bypass the car door safety contact. For example, such bypass might be necessary in the course of elevator maintenance work in order to identify working contacts of the car door safety contact not working properly. In order to test operation of the elevator without being affected by a potential malfunction of the car door safety contact, the car door safety contact is bypassed and the car is operated without the car door safety contact.
Elevator codes still require to prohibit that the elevator car does move in any situation where the car doors are not fully closed, even where the car door safety contact is bypassed, to reduce the risk of severe damage to the car doors and/or landing doors, and also to reduce a residual risk for the passengers that might otherwise result from an unintentional bypass of the car door safety contacts. State of the art in this respect is an additional contact or sensor at the mechanics of the car door or at the door panels which is closed only in case the car doors are fully closed. Such additional contact or sensor requires additional hardware for the sensor/contact and its corresponding vane or magnet. As the additional sensor is used occasionally only, it tends to be relatively unreliable.
In consequence, it is desirable to be able to provide a simpler and more reliable Elevator Car Door Closed signal in situations where the car door safety contact has to be bypassed.
The present invention provides a system and method for operation of an elevator that allows to obtain a secondary Elevator Car Door Closed signal based on the travel distance signal provided by the car door operation control system. There is no need to install an additional sensor or contact.
According to an exemplary embodiment of the invention a system for controlling an elevator comprises a car door operation control system for controlling movement of at least one car door, the car door operating control system including an incremental encoder configured to provide a signal indicative of a travel distance of the car door to the car door operating control system, and an elevator car control system configured to obtain a primary Car Door Closed Signal from a car door safety switch of an elevator safety control system, said elevator car control system configured to obtain a secondary Car Door Closed Signal independent of the primary Car Door Closed Signal based on the travel distance signal provided by the car door operation control system.
According to a further embodiment a method for controlling an elevator comprises controlling movement of at least one car door by a car door operation control system including an incremental encoder configured to provide a signal indicative of a travel distance of the car door to the car door operating control system; and providing a primary Car Door Closed Signal to an elevator car control system by a car door safety switch; and the method comprising obtaining a secondary Car Door Closed Signal independent of the primary Car Door Closed Signal based on the travel distance signal provided by the car door operation control system.
An exemplary embodiment of the invention will be described in more detail with reference to the enclosed figures.
An elevator door operation control system, generally indicated at 10 in
The door drive 14 may include a motor 26 (see
The motor 26 may be a three phase AC motor that receives drive control signals from the door operation controller 18. For a three phase AC motor the frequency corresponds to the speed of rotation of the drive shaft 28, the voltage corresponds to the torque of the motor 26 and the phase is related to the direction of rotation of the drive shaft 28. Hence, by controlling the frequency, voltage and phase of the motor 26 the speed, torque and direction thereof can be controlled. Other types of motors, including DC motors, can also be used in conjunction with the present invention.
As shown in
The car door operation controller 18 includes means for counting pulses and means for applying the counted pulses, as a percentage of the total number of pulses for full door travel in one direction, to the door travel curve. The car door operation controller 18 may include a microprocessor and an associated memory wherein the preselected travel curve is stored. Further, the memory may also be provided with the relevant motor characteristics, such as the voltage/torque ratio, the frequency/speed ratio and the phase/direction information. The car door operation controller 18 further includes voltage, frequency and phase output signals for controlling the torque, speed and direction, respectively, of the motor 26.
In operation, the car door operation controller 18 is initialized so that the travel curve represented in the memory is executed each time the car door 12 is opened or closed. In a typical travel curve the distance travelled by the door is shown on a scale of percentage movement with the full travel of the car door 12 being 100%. The motor switching points, e.g. from high torque to high speed or high speed to high torque, are located at predetermined points along the door path. Usually, in such travel curve the distance travelled by the car door 12 is plotted along the horizontal axis with the vertical axis representing the speed of the car door 12 during the travel. When a signal to close the car door 12 is received the car door begins to move at a very slow speed, i.e., a creeping speed. The car door 12 continues to move at this speed for say between about 0% to about 10% of the total distance to be traveled. Thereafter, the speed is ramped up to a closing speed, typically the ramping occurs over about the next 10% of the total distance to be travelled by the car door 12. Once the closing speed is reached the car door 12 continues to move at that speed for typically about the next 50% of the total distance to be travelled by the car door 12. When the car door 12 has travelled about 70% of the total distance, the speed of the motor 26 may be reduced to a preselected closing speed over the next 20% of the total distance travelled. Thereafter, the car door 12 continues at that closing speed until a mechanical stop is reached. The speed versus distance profile can, in essence, be reversed in order to open the car door 12. In fact, it will be recognized that the speed change points as well as the actual speeds can be varied to suit any car door or generate any profile desired. For example, the profile can be adjusted for either a single door or a double door, the profile can be adjusted to accommodate any desired motor as well as to accommodate various gear systems. Advantageously, by being able to make such adjustments, the elevator car door operation control 10 for controlling the car door 12 is an autonomous system applicable and adaptable for use with any elevator door system. With the incremental encoder system shown in
The elevator car door operation control system 10 requires a single initialization in order to learn the number of counts associated with a full travel of the car door 12 from the fully open position to the fully closed position, or vice versa. Once initialized, the car door operation controller 18 can thus control the movement of the car door 12 in accordance with the number of pulses counted. To accomplish initialization, at the time of installation, the car door 12 is moved from one extreme position to the other extreme position, i.e., the car door 12 is either opened or closed. The car door 12 is driven to a mechanical stop, i.e., either fully opened or fully closed. When the mechanical stop is reached the pulse counter is set to zero. The car door 12 is then driven to the opposite mechanical stop, i.e., fully closed or fully opened, respectively, at a predetermined constant speed. During this movement the number of pulses generated by pulse encoder 16 are counted. The time required for completion of the distance travelled by the door is measured as well. As a result, a reference speed is determined in relation to the number of pulses counted. Further the total number of pulses occurring during the travel between the mechanical stops are also counted and stored as the full door travel number of pulses. The installation is then completed. For control purposes, the full door travel number of pulses is then set to represent 100% of the distance travelled by the car door 12 during one direction. The 100% normalization is then used by the car door operation controller 18 to control the motor 26 in accordance with the travel curve.
As the car door operation controller 18, once initialized, knows the full travel distance of the car door 12 and calculates the speed and torque profile of the car door 12 accordingly, the present embodiment suggests to use the car door travel distance information of the door operation controller 18 also by the elevator car control system 50 for the purpose of obtaining a secondary Elevator Car Door Closed signal independent of the primary Elevator Car Door Closed signal provided by the safety contact of the car door 12, such as the car door safety switch connected in the safety chain. Such secondary Elevator Car Door Closed signal, in the following also referred to as the Door Fully Closed Monitoring signal (DFCM), can then be used by the elevator car control system to make sure that the elevator car only moves when the car doors 12 are fully closed, even in situations where the elevator car door safety contacts providing the primary Elevator Car Door Closed signal are bypassed.
As the car door position information available from the car door operation control system 10 (car door operation controller 18) is an incremental travel distance measurement indicative of the travel distance between the last two stops of the car door, it cannot be used directly to provide the required secondary Elevator Car Door Closed signal (Door Fully Closed Monitoring signal DFCM) sufficiently reliably to the elevator car control system 50. Rather, an absolute measurement of the position of the car door 12, as provided by the car door safety contact, would be required for such purpose. According to the embodiments set out herein, a specific control is suggested to obtain from the incremental car door travel distance measurement used in the car door control system 10 car door position information with sufficient reliability to mimic an absolute measurement of the car door position, at least when the car door 12 is in the fully closed position. This is important, particularly considering that most likely situations will occur where the initial position of the car door 12 is unclear.
In the situation indicated by A in
However, B in
It should be mentioned that the comparison between the number of pulses actually counted by the door operation controller 18 and the full door travel number of pulses counted for the full travel distance of the car door 12, as determined during the initialization procedure of the door operation controller 18, might consider a reasonable tolerance threshold.
At step 110 a command is produced by the elevator control to request the secondary Elevator Car Door Closed signal or Door Fully Closed Monitoring signal DFCM, independent of the primary Elevator Car Door Closed signal produced by the car door safety contact connected in the safety chain. In response to the request 110, the procedure 100 produces a DFCM signal from the car door operation control system 10 and provides such DFCM signal as feedback to the elevator car control system 50, indicating that the car doors 12 are fully closed (see step 200), or indicating that the car doors 12 are not fully closed (see step 190).
The procedure 100 follows the following steps: In step 120 a determination is made whether the car door position indicated by the number of pulses counted by the elevator car door operation controller 18 is valid and plausible, i.e. whether a situation as indicated by A in
If the result of the check in step 120 is that the car door position indicated by the number of pulses counted by the car door operation controller 18 is not valid and plausible, a situation as indicated by B in
The embodiment described above does not need any additional hardware for providing the secondary Door Fully Closed Monitoring signal DFCM to the elevator car control system 50. Moreover, it is not even necessary to provide additional communication channels, since existing communication channels of the elevator control, particularly between the elevator car control system 50 and the car door operation system 10, e.g. a CAN Bus, can be used.
A number of further features are set out in the following. These features may be realized in particular embodiments, alone or in combination with any of the other features, unless specified other:
A system for controlling an elevator, comprising a car door operation control system for controlling movement of at least one car door, the car door operating control system including an incremental encoder configured to provide a signal indicative of a travel distance of the car door to the car door operating control system, and a an elevator car control system configured to obtain a primary Car Door Closed Signal from a car door safety switch of an elevator safety control system, said elevator car control system configured to obtain a secondary Car Door Closed Signal independent of the primary Car Door Closed Signal based on the travel distance signal provided by the car door operation control system.
The embodiments discussed herein propose to use the travel distance signal of the car door operation controller, which knows the full travel distance of the door and calculates their speed and torque profile accordingly. As this information normally is just an incremental travel distance measurement between the last two stops of the car door, specific control is suggested to achieve the desired reliability of the Door Fully Closed Monitoring signal (DFCM), especially in cases where the initial position of the car door is unclear. The following conditions are to be met, according to specific embodiments: (1) A full door travel learning must have been performed once in the installation. (2) The last door close operation must have done a full travel distance as learned during initialization, considering a reasonable tolerance in both directions. (3) If not a full travel distance has been performed the door must re-open and close. Thereby condition (2) is realized.
A command by the elevator car control system shall identify the request for the monitoring signal by the car door operation control system. A DFCM signal from the car door operation control system shall provide feedback to the elevator car control system that the car doors are fully closed.
No additional hardware, e.g. sensor or contact plus the corresponding switching elements like a vane or magnet, is required. Moreover, existing communication channels between the elevator car control system and the car door operation control system may be used, e.g. a CAN Bus.
Further embodiments may include any of the following optional features, alone or in combination:
The system may be configured to prevent movement of the elevator car in case none of the primary Car Door Closed Signal and the secondary Car Door Closed signal is provided to the elevator safety control system.
The secondary Car Door Closed Signal may be provided to the elevator car control system in response to the car door safety switch being bypassed.
The car door safety switch may be connected in the safety chain of an elevator system. Usually, a higher signal integrity level is required for signals related to the safety chain of an elevator. Therefore, the primary Car Door Closed Signal may have a high level of signal reliability (safety integrity level) compared to normal control signals.
The incremental encoder may comprise a pulse encoder for generating and detecting pulses when the car door is in motion.
The car door operation control system may include a car door operation controller and the pulse encoder may include an encoder disc rigidly mounted on a drive shaft of a car door drive; a light source disposed on one side of the encoder disc; and a light receiver disposed on the opposite side of the encoder disc; the encoder disc including a plurality of regularly spaced openings about the periphery thereof, such that upon rotation of the drive shaft the encoder disc acts as a light chopper to provide a stream of light pulses to the light receiver, thereby generating, in response to each light pulse striking the light receiver, an electrical pulse signal to the door operation controller, the door operation controller including means for counting the pulse signals.
The secondary Car Door Closed Signal may be provided in case the travel distance signal provided by the incremental encoder is corresponding to at least a travel distance between a fully open position and a fully closed position of the car door, as determined during an initialization procedure of the car door operation control system.
In case the travel distance signal provided by the incremental encoder is corresponding to a smaller travel distance than the travel distance between a fully open position and a fully closed position of the car door, as determined during an initialization procedure of the car door operation control system, the system may be configured to initiate: (i) moving the car door in opening direction until it stops when reaching its end position; (ii) then moving the car door again in closing direction until it stops when reaching its other end position while detecting the travel distance by the incremental encoder during movement of the car door in closing direction; (iii) providing the secondary Car Door Closed Signal in case the travel distance signal provided by the incremental encoder in step (ii) is corresponding to at least the travel distance between a fully open position and a fully closed position of the car door, as determined during the initialization procedure of the car door operation control system.
Further provided is a method for controlling an elevator, comprising controlling movement of at least one car door by a car door operation control system including an incremental encoder configured to provide a signal indicative of a travel distance of the car door to the car door operating control system, and providing a primary Car Door Closed Signal to an elevator car control system by a car door safety switch, the method comprising obtaining a secondary Car Door Closed Signal independent of the primary Car Door Closed Signal based on the travel distance signal provided by the car door operation control system.
Further embodiments may include any of the following optional features, alone or in combination:
The method further may comprise preventing movement of the elevator car in case none of the primary Car Door Closed Signal and the secondary Car Door Closed signal is provided to the elevator safety control system.
The method further may comprise providing the secondary Car Door Closed Signal to the elevator car control system in response to the car door safety switch being bypassed.
The car door safety switch may be connected in the safety chain of an elevator system.
The method further may comprise generating and detecting pulses when the car door is in motion by use of a pulse encoder.
The car door operation control system may include a car door operation controller and the pulse encoder may include an encoder disc rigidly mounted on a drive shaft of a car door drive; a light source disposed on one side of the encoder disc; and a light receiver disposed on the opposite side of the encoder disc; the encoder disc including a plurality of regularly spaced openings about the periphery thereof, such that upon rotation of the drive shaft the encoder disc acts as a light chopper to provide a stream of light pulses to the light receiver, thereby generating, in response to each light pulse striking the light receiver, an electrical pulse signal to the door operation controller, the door operation controller including means for counting the pulse signals.
The secondary Car Door Closed Signal may be provided in case the travel distance signal provided by the incremental encoder is corresponding to at least a travel distance between a fully open position and a fully closed position of the car door, as determined during an initialization procedure of the car door operation control system.
In case the travel distance signal provided by the incremental encoder is corresponding to a smaller travel distance than the travel distance between a fully open position and a fully closed position of the car door, as determined during an initialization procedure of the car door operation control system the method may comprise: (i) moving the car door in opening direction until it stops when reaching its end position; (ii) then moving the car door again in closing direction until it stops when reaching its other end position while detecting the travel distance signal provided by the incremental encoder during movement of the car door in closing direction; (iii) providing the secondary Car Door Closed Signal in case the travel distance signal provided by the incremental encoder in step (ii) is corresponding to at least the travel distance between a fully open position and a fully closed position of the car door, as determined during the initialization procedure of the car door operation control system.
Although the present invention has been discussed and described herein with respect to one or more specific embodiments it will be understood that other arrangements or configurations can also be made that do not depart from the spirit and scope hereof. Hence, the present invention is deemed limited only by the claims appended hereto and the reasonable interpretation thereof.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2015/055697 | 3/18/2015 | WO | 00 |
