Information
-
Patent Grant
-
6507129
-
Patent Number
6,507,129
-
Date Filed
Monday, March 12, 200123 years ago
-
Date Issued
Tuesday, January 14, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Blake, Cassels & Graydon LLP
-
CPC
-
US Classifications
Field of Search
US
- 307 51
- 307 62
- 307 60
- 307 69
- 307 80
- 307 81
- 307 64
- 307 85
- 307 86
-
International Classifications
-
Abstract
A control system for selectively isolating a power supply from a common bus is provided. The control system comprises a connection to an output path of an output signal of the power supply and a resistive element providing a variable resistance between an input terminal and an output terminal. The input terminal is connected to the connection and the output terminal is connected to the common bus. The resistive element further comprises a control terminal allowing adjustment of the variable resistance. A control element provides a control signal to the control terminal; the control element is responsive to current flowing between the output path and the common bus.
Description
FIELD OF THE INVENTION
The invention relates generally to control circuitry for a power supply, in particular reverse current control circuits for a power supply.
BACKGROUND OF THE INVENTION
A fault tolerant redundant power system comprises a plurality of local power supplies which individually provide their outputs to a common bus. The power signal on the common bus is provided to a device, which appears as an electrical load.
To make the power system fault tolerant, isolation circuitry is often provided at each local power supply which isolates it from the rest of the system in the event of its failure.
Often, the isolation circuitry comprises an OR-ing or blocking diode which connects the output of the local power supply to the common bus. A forward biased blocking diode enables current to flow from the local power supply to the common bus, but blocks reverse current flow therethrough. Accordingly, if the local power supply fails, the blocking action of the diode ensures that the failure does not enable current to flow from the common bus into the circuitry of the failed local power supply.
When a diode is forward biased, there is a significant voltage drop across its junction. The energy lost as current flows through the voltage drop is converted into heat. When output current is in the range of tens to hundreds of amperes (“amps”), heat generated within a diode can be significant and detrimental to surrounding circuits. Though the use of diodes increase system fault tolerance and reliability, the heat associated with them has a negative effect on system MTBF (mean time between failure).
Other isolation circuitry may utilize an enhanced field-effect transistor (a MOSFET, or FET) and a control circuit instead of a diode. In the most typical case of a positive output voltage and an N-channel FET, the output of the local power supply is connected to the source of the FET; the drain of the FET is connected to the common bus; the gate of the FET is connected to the control circuit. When V
gs
, the voltage drop between the gate and source, is lower than the threshold voltage, the FET is OFF and it prevents reverse current flowing into the local power supply. When V
gs
is sufficiently higher than the threshold voltage, the FET is ON and will support current flow in either direction.
Traditionally, the control circuit for the FET generated a V
gs
having sufficient voltage to cause the FET to operate in saturation during normal power supply operation for significant output current, and V
gs
would be dropped below the threshold voltage if a condition that would result in reverse current flow were detected. By driving the FET either into saturation or cut-off, the device is operated like a bipolar ON/OFF switch; operation in the linear region is strictly avoided.
V
sd
, the voltage drop between the source and the drain of a FET, may be used to indicate the magnitude and direction of current flowing between the local power supply and the common bus. However, by using a FET which operates only in either its cut-off region or its saturated region, it is difficult to detect and react to a fault condition present between the power supply and the common bus. In a fault condition, the net output current from the power supply typically approaches zero then goes rapidly negative. The saturated ON resistance (R
ds-on
) of a selected FET chosen to handle high output currents will typically be in milliohms, making the difference between a proper small output current and an improper reverse current in the order of millivolts. It may be difficult to detect the fault condition using current values and voltage values in that range. Further, obtaining a larger voltage signal using a FET having a higher R
ds-on
or fixed sensing resistor generates more heat under high load conditions.
It is desirable to have isolation circuitry for a power supply which improves upon the characteristics of known blocking systems.
SUMMARY OF INVENTION
In a first aspect, a control system for selectively isolating a power supply from a common bus is provided. The control system comprises a resistive element providing variable resistance between an input terminal and an output terminal. The variable resistance has one of at least three resistive values. The input terminal is connected to an output path of an output signal of the power supply; the output terminal is connected to the common bus. The resistive element further comprises a control terminal enabling adjustment of the variable resistance. There is also a control element providing a control signal to the control terminal, the control element being responsive to a current flowing between the output path and the common bus. The control element generates the control signal to cause the variable resistance to be set at one of the at least three resistive values to impede flow of the current when the current flows from the common bus to the output path.
The control element may utilize a first voltage signal associated with the input terminal and a second voltage signal associated with the output terminal in providing the control signal. Further, the first voltage signal and the second voltage signal are used to derive a value for current flowing between the common bus and the power supply. Further still, the resistive element may be a FET. The at least three resistive values are resistive values between a source and a drain of the FET and one resistive value of the at least three resistive values is provided when the FET is operating in a linear region. Also, the control element may adjust the control signal to increase the variable resistance, if possible, when there is an increase in the current flowing to the output path from the common bus and when there is a decrease in the current flowing from the output path to the common bus. Also, the control element may adjust the control signal to decrease the variable resistance, if possible, when there is a decrease in the current flowing to the output path from the common bus and when there is an increase in the current flowing from the output path to the common bus. Also, the control element may adjust the control signal to operate the FET in a cut-off region when the current attempts to flow from the common bus to the output path.
The control element may be an operational amplifier. Further, the control signal may be amplified by an intermediary circuit located between the operational amplifier and the control terminal.
Alternatively, the resistive element may be selected from a group comprising a MOSFET, a BJT, a JFET and an IGBT. Further, the control element may be an operational amplifier. The operational amplifier may adjust the control signal to increase the variable resistance as the current flows from the output path to the common bus and as the current decreases. The operational amplifier may adjust the control signal to decrease the variable resistance as the current flows from the output path to the common bus and as the current increases. The operational amplifier may adjust the control signal to operate the resistive element in a cut-off region when the first voltage is smaller than the second voltage.
The control system may further comprise a thermal protection circuit associated with the FET. The thermal protection circuit detects when excessive heat is generated by the FET and then controls the power supply to reduce the excessive heat. Also, the thermal protection circuit may comprise a thermal sensor and a shutdown latch.
Alternatively, the control element may utilize digitized signals to process measurements associated with the current. Also, the control element may be selected from a group comprising a microcontroller, a microprocessor and a controller controlled by a microprocessor.
In a second aspect, a power supply system for use with a common bus providing power to a load is provided. The power supply system comprises a power supply producing an output signal on an output path and a resistive element providing a variable resistance between an input terminal and an output terminal. The variable resistance has one of at least three resistive values. The input terminal is connected to the output path; the output terminal is connected to the common bus. The resistive element further comprises a control terminal enabling setting of the variable resistance. The power supply system also has a control element providing a control signal to the control terminal. The control element is responsive to a current flowing between the output path and the common bus. The control element generates the control signal to cause the variable resistance to be set at one of the at least three resistive values to impede flow of the current when the current flows from the common bus to the output path.
The power supply system may have the resistive element selected from a group comprising a MOSFET, a BJT, a JFET and an IGBT. The power supply system may have the control element as an operational amplifier. The operational amplifier may utilize a first voltage signal associated with the input terminal and a second voltage signal associated with the output terminal in providing the control signal. The control signal may be a function of the first voltage signal and the second voltage signal. The operational amplifier may adjust the control signal to increase the variable resistance as the current flows from the output path to the common bus and as the current decreases. The operational amplifier may adjust the control signal to decrease the variable resistance as the current flows from the output path to the common bus and as the current increases. The operational amplifier may adjust the control signal to operate the resistive element in a cut-off region when the first voltage is smaller than the second voltage.
In a third aspect, a method for selectively isolating a power supply from a common bus is provided. The method comprises determining direction and magnitude of current flowing between an output path of the power supply and the common bus, increasing a resistance value of a resistive element located between the output path and the common bus as the current flows from the output path to the common bus and as the current decreases and decreasing the resistance value as the current flows from the output path and as the current increases. The resistance value is selected from one of the at least three resistive values.
The method may have the resistive element selected from a group comprising a MOSFET, BJT, a JFET and an IGBT with the resistive element operating in a linear region when the current flows from the output path.
In other various aspects, the invention comprise various combinations and subsets of the aspects described above.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and other aspects of the invention will become more apparent from the following description of specific embodiments thereof and the accompanying drawings which illustrate, by way of example only, the principles of the invention. In the drawings, where like elements feature like reference numerals (and wherein individual elements bear unique alphabetical suffixes):
FIG. 1
is a block diagram of a prior art power supply system;
FIG. 2
is a block diagram of a power supply system incorporating a power supply utilizing a first and second embodiment of the invention;
FIG. 3
is a block diagram of a control circuit of an embodiment shown in
FIG. 2
;
FIG. 4
is a block diagram of the first embodiment using a FET of the control circuit shown in
FIG. 2
;
FIG. 5
is a voltage to current diagram of voltage output characteristics of the FET in the control circuit of
FIG. 4
compared with a prior art system;
FIG. 6
is a voltage to time diagram of a drive voltage at a gate associated with the FET and a current to time diagram of current through the FET in the control circuit of
FIG. 4
; and
FIG. 7
is a block diagram of another control circuit utilizing digital control signals of the second embodiment shown in FIG.
2
.
DETAILED DESCRIPTION OF EMBODIMENTS
The description which follows, and the embodiments described therein, are provided by way of illustration of an example, or examples, of particular embodiments of the principles of the present invention. These examples are provided for the purposes of explanation, and not limitation, of those principles and of the invention. In the description which follows, like parts are marked throughout the specification and the drawings with the same respective reference numerals.
Referring to
FIG. 1
, prior art power system
100
is shown. Power system
100
comprises power supply units
102
a
,
102
b
,
102
c
,
102
d
, . . .
102
n
. Each power supply
102
has an output path
104
a
,
104
b
,
104
c
,
104
d
, . . .
104
n
. Each power supply
102
provides positive voltage and current per design requirements to common bus
108
of the power system
100
. For example, each power supply unit
102
may provide 5 volts at 50 amps onto the common bus
108
. An electrical device is connected to the common bus and appears as load
110
to power system
100
. It will be appreciated that common bus
108
may be considered to be node
108
and output path
104
a
may be considered to be node
104
a.
For each power supply
102
, its output path
104
passes through a diode
106
which operates to prevent reverse flow of current from common bus
108
to output path
104
. The anode of diode
106
is connected to output path
104
; the cathode is connected to the common bus
108
. Accordingly, if a power supply fails, then the current flowing on bus
108
will not be diverted from load
110
into a circuit of the power supply
102
via its output path
104
.
Referring to
FIG. 2
, a block diagram of two embodiments in use is shown in power system
200
. Again, power supply
102
a
produces an output which is provided to output path
104
a
. Load
110
receives the cumulative current from power supply
102
a
and other power supplies
102
. Control circuit
201
a
provides a functionally equivalent arrangement to diode
106
a
to block reverse current flowing from common bus
108
to power supply
102
a
and to allow current to flow from output path
104
a
to common bus
108
. Control circuit
201
b
provides another embodiment of a functionally equivalent blocking arrangement mechanism to diode
106
a
. Further details on circuits
201
a
and
201
b
are provided below in separate sections. It can be appreciated that other power supplies
102
c
,
102
d
, etc. may utilize either diode
106
or control circuit
201
to individually prevent reverse current flowing into their outputs.
Referring to
FIG. 3
, general elements of circuit
201
of an embodiment are shown. The main components of circuit
201
a
, which is an embodiment of control circuit
201
, are resistive element
202
and control element
204
. Resistive element
202
is located between local power supply output
104
a
and common bus
108
. Resistive element
202
has a variable electrical resistance. It is a three terminal device, comprising an input terminal, an output terminal and a control terminal. Resistance between the input terminal and the output terminal is varied by control signals provided to the control terminal. When there is forward current flow (local power supply
102
a
to common bus
108
), an appropriate control signal is provided to the control terminal to adjust resistance to be small, thereby providing less resistance to forward current flow. When conditions exist that could support reverse current flow (current flowing from common bus
108
to power supply
102
a
), a control signal is provided to the control terminal to adjust resistance to be extremely high. Such conditions include: failure of the power supply
102
a
, excessive voltage on common bus
108
or hot swapping of power supply
102
a
into common bus
108
. Control element
204
has inputs connecting to output
104
a
and common bus
108
and a control output that connects to control terminal
310
(shown in FIG.
4
).
It will be appreciated that in other embodiments a plurality of resistive elements
202
may be provided in parallel, in series or in a combination of both between common bus
108
and output path
104
a.
It will be appreciated that in other embodiments resistive element
202
may have a plurality of control terminals.
The control output signal generated by control element
204
may vary depending on the technology of device selected as resistive element
202
. Generally, the output control signal will comprise the form:
K
*(voltage at node
104
a
−voltage at node
108
), Equation 1
where K is a constant value. It will be appreciated that K may be a function. Accordingly, control element
204
selectively isolates power supply
102
a
from common bus
108
, depending on the value of its control signal.
It will be appreciated that the conditions which support reverse current flow may be detected by comparing the voltage at the input terminal with the voltage at the output terminal. When the voltage at the input terminal is less than the voltage at the output terminal, there may be reverse current flow.
Referring to
FIG. 4
, elements of circuit
201
a
(a first embodiment of circuit
201
) are shown in detail. The main components of circuit
201
a
are resistive element
302
(corresponding to element
202
) and control element
304
(corresponding to element
204
). Resistive element
302
is connected to output
104
a
and common bus
108
. Resistive element provides a variable resistance between nodes
104
a
and
108
. Control element
304
controls the resistance shown by resistive element
302
to circuit
201
a
by providing an appropriate control signal to resistance element
302
. Accordingly, control element
304
can cause reverse current flow to be impeded from flowing into the power supply
102
by setting the resistance value to be extremely high.
In the first embodiment, resistive element
302
is an N-channel MOSFET (“FET”) such as STV160NF02L available from STMicroelectronics of Phoenix, Ariz. Input terminal
306
is the source of the FET
302
; output terminal
308
is the drain of the FET
302
and control terminal
310
is the gate of the FET
302
. Input terminal
306
is connected to output path
104
a
. Output terminal
308
is connected to common bus
108
. Control terminal
310
is associated with the output of the control element
304
.
Control element
304
measures a voltage difference between output path
104
a
and common bus
108
and hence the voltage difference can be used to indicate current flowing between output path
104
a
and common bus
108
. Control element
304
adjusts the resistance of resistive element
302
based on the magnitude and direction of the current derived from the voltage difference. Adjustment of the resistance is achieved by generating a control signal which is provided to control terminal
310
of resistive element
302
. In the embodiment, the substantive control signal generated by control element
304
is provided to intermediary circuit
312
which generates a modified, amplified control signal. It will be appreciated that the intermediary circuit
312
may be by-passed with the output of control element
304
provided directly to control terminal
310
. Further detail on control element
304
is provided later.
Following is a description of the operation of resistive element
302
, as a FET
302
, in the embodiment.
Referring to
FIG. 5
, solid curve
402
shows the magnitude of the voltage drop across resistive element
302
, i.e. between nodes
104
a
and
108
, as a function of current flowing through resistive element
302
. As described earlier, to provide comparable functionality as diode
106
, prior art systems operated a FET in either the cut-off or saturated states. Dashed curve
404
shows the behaviour of resistive element
302
when operated as a saturated switch.
Curves
402
and
404
may converge at a high load current, i.e. control element
304
may be designed to provide sufficient gain to saturate FET
302
in the region of maximum desired output current.
As stated earlier, V
sd
may be used to indicate the magnitude and direction of current flowing between the local power supply and the common bus.
However, there are disadvantages to using V
sd
as an indication of the magnitude and direction of current in a “switched” FET. Aspect of some disadvantages are illustrated in curve
404
. As its output current approaches zero, the voltage drop across the FET (V
sd
) also approaches zero. The difference between a small positive current and a small, but rapidly increasing, negative current may be a very few millivolts; a controller must quickly identify and react to power conditions based on small value signals.
Accordingly, to improve resolution of smaller output currents and decrease response time of the FET
302
, circuit
201
a
operates FET
302
essentially in its linear region. FET
302
effectively operates as a variable current-sense resistor. By driving FET
302
in the linear region, with V
gs
proportional to V
sd
, the gate drive voltage is continually adjusted to maintain approximately the same voltage across FET
302
. Accordingly, as the positive output current approaches 0 amps (due to either a voltage drop from power supply
102
a
or a voltage increase on common bus
108
), the gate drive voltage drops and FET resistance climbs. In the embodiment, a 50:1 change in load current results in less than a 3:1 variation in V
sd
; a saturated FET operated over the same load range would experience roughly a 50:1 V
sd
variation.
It will be appreciated that the reduction in voltage swing across the linear versus “switched” FET during large dynamic load shifts provides improved dynamic load regulation.
The embodiment provides improved response characteristics over the prior art when detecting load currents near 0 amps. This is a critical operating region, since in a fault condition, net output current from the power supply may fall towards zero, then become negative and flow into the power supply, within microseconds.
Further, the gate bias of FET
302
automatically drops towards the threshold voltage as the forward current through FET
302
decreases. Accordingly, less energy and time is required to completely drive FET
302
into cut-off than if the FET gate had been biased in a “switching” manner.
Referring to
FIG. 4
, FET
302
has an intrinsic body diode
314
which notionally is represented as a diode in parallel to the conductive channel between the source and the drain. Due to the existence of diode
314
, FET
302
must be connected to output bus
104
a
and common bus
108
in such a manner so that diode
314
opposes reverse current flow. Body diode
314
ensures that forward current will always pass through FET
302
; should the FET be biased in its cut-off region, current will still conduct through body diode
314
, though with a large voltage drop. The reverse leakage current through a cut-off FET
302
, inclusive of its body diode
314
, can be orders of magnitude lower than that achieved by the best low-drop Schottky OR-ing diodes (as might be used as diode
106
in FIG.
1
).
Following is a description of the control means of the resistive element
302
of the first embodiment.
Control element
304
provides the substantive control signal for control terminal
310
of FET
302
. In the embodiment, control element
304
is a commercially available operational amplifier (“op-amp”), such as component MC34072, available from ON Semiconductor of Ariz. This op-amp has a moderately fast slew rate of approximately 13 volts/μs, which assists driving FET
302
quickly into cut-off.
In the embodiment, op-amp
304
and its surrounding circuit are configured to operate as a differential voltage amplifier; the voltage on output path
104
a
is compared with a voltage on common bus
108
. Accordingly, positive input terminal
316
of op-amp
304
is connected to output path
104
a
through resistor
318
, which has a value of 1 kohm. Negative input terminal
320
of op-amp
304
is connected to common bus
108
through resistor
322
, which has a value of 1 kohm. In the embodiment, the voltage signals on output path
104
a
and common bus
108
are taken across FET
302
. To reduce parasitic effects of other signals in signal tracks, the voltage signals may be taken as close to the respective terminals of FET
302
as possible. However, it will be appreciated that in another embodiment, parasitic resistances surrounding FET
302
may be incorporated into the measurement of the voltage signals. In such another embodiment, the output aspects of op-amp
304
may be modified to incorporate such parasitic signal values.
To complete the differential voltage amplifier, a feedback loop is provided from the output terminal of op-amp
304
to the negative input terminal
320
through resistor
324
. The gain for the output of op-amp
304
is provided by the ratio of resistor
324
over resistor
322
, as referenced to source terminal
306
. In the embodiment resistor
324
is 60 kohms, therefore a gain is provided at the output of op-amp
304
having a factor of 60 times, as referenced to source terminal
306
. Accordingly, the output of op-amp
304
provides a control signal that is a multiple of the voltage drop across the source and drain of FET
302
. Relating the output signal of control element
204
(
FIG. 3
) to this embodiment, this embodiment provides K with a value of 60.
Circuit
201
a
has the negative power rail of op-amp
304
referenced to system ground and not to terminal
306
of FET
302
. It will be appreciated that other reference points for op-amp
304
and other values for resistors
318
,
322
and
324
may be provided to alter the operating parameters of op-amp
304
to suit different implementation requirements.
Further, it will be appreciated that other passive or reactive elements may be associated with op-amp
304
in order to alter timing characteristics of the output signal. For example, a reactive element such as optional capacitor
326
(shown in dashed lines), when connected in parallel across resistor
324
, would lower the high frequency transient gain of op-amp
304
; a capacitor placed in parallel with resistor
322
would have the opposite effect. Other reactive elements may be implemented around op-amp
304
as required to modify the frequency response of the output signal; such techniques and circuits are known in the art.
Noise transmitted through op-amp
304
through its power pins should be decoupled. Accordingly, resistor
328
and capacitor
330
are connected to the V
pos
terminal of op-amp
304
. The anterior terminal of capacitor
330
is connected to power return while the posterior terminal of resistor
328
is connected to power, as provided by V
cc
; V
neg
terminal of op-amp
304
may be connected to power return. In the embodiment, resistor
328
has a value of 10 ohms, and capacitor
330
has a value of 1.0 μF. Other values and circuit arrangements may be utilized to decouple op-amp
304
from noise.
Accordingly, op-amp
304
and FET
302
operate as follows in response to various currents through FET
302
. First, any change in power supply
102
a
or system load
110
that demands an increased current through FET
302
will increase the R
ds-on
voltage drop across its source to drain. The R
ds-on
voltage increase will be amplified by control element
304
and the network of resistors
318
,
322
, and
324
, as described earlier. Accordingly, the output of control element
304
produces an increased voltage at control terminal
310
.
Subsequently, added bias on terminal
310
reduces the R
ds-on
and partially offsets the initial rise in voltage across the source-drain of FET
302
. Accordingly, the negative feedback loop adaptively adjusts the gate drive at terminal
310
such that the voltage drop across FET
302
remains relatively constant over a wide load range. Ultimately there is a limit to how low the R
ds-on
of FET
302
can be driven in response to a control signal on terminal
310
. If enough gain is provided by control element
304
and if a V
cc
exists which is sufficiently above the voltage at node
104
a
, then there will be a level of load current which would saturate FET
302
. For load increases above this point, the negative feedback loop is no longer effective, and V
sd
rises in direct proportion to I
sd
.
Further, any change in power supply
102
a
or system load
110
that demands a decreased current through FET
302
will decrease the R
ds-on
voltage drop. Through the negative feedback mechanism and gain of control element
304
discussed above, the gate drive voltage at terminal
310
will be adaptively lowered such that the voltage drop across FET
302
remains relatively constant over a wide range of voltages. Again, a limit will be reached, though at this point the R
ds-on
has climbed sufficiently high to effectively represent an open circuit (V
gs
has dropped to below the threshold voltage for the gate of FET
302
). Should the voltage on the drain of FET
302
actually rise above that on its source, i.e. voltage at node
108
exceeds the voltage at node
104
a
, control element
304
will drive FET
302
deeper into cut-off. No significant reverse current will flow through either FET
302
or its reverse biased body diode
314
.
As noted above, in the embodiment, the output from op-amp
304
is not provided directly to gate
310
. Instead, the output of op-amp
304
is provided to intermediary circuit
312
, which amplifies the current driving capability of op-amp
304
. This modified control output signal is provided to gate
310
. Intermediary circuit
312
comprises staged transistors
334
and
336
in a push-pull emitter-follower configuration. In the embodiment, transistors
334
and
336
are bipolar junction transistors (“BJT”); in particular, transistor
334
is a NPN BJT, such as the ZTX651, available from Zetex PLC of England, and
336
is a PNP BJT, such as the ZTX751 from Zetex. The output of op-amp
304
is fed to the bases of transistors
334
and
336
and the emitters of
334
and
336
are connected to gate terminal
310
. The collector of transistor
334
is connected to V
cc
through a noise filter composed of resistor
340
and capacitor
342
. The posterior terminal of resistor
340
is connected to V
cc
and the anterior end of capacitor
342
is connected to ground. Resistor
338
is connected between the output of op-amp
304
and gate terminal
310
to force DC errors across intermediary circuit
312
to zero. In this embodiment, resistor
340
has a value of
10
ohms, resistor
338
has a value of 1 kohm and capacitor
342
has a value of 1.0 μF.
An aspect of the embodiment relating to component failure is now described. If control element
304
fails to properly enhance FET
302
, the resulting heat generated by forward output current flowing through body diode
314
may overheat and destroy the part. Accordingly, thermal protection circuit
332
may be provided to monitor the operating temperature of FET
302
. It will be appreciated that thermal circuit
332
may take various forms known in the art, including a thermal sensor that causes a shutdown latch to turn off power supply
102
a
should FET
302
get excessively hot.
It will be appreciated that circuit
201
a
enables its associated power supply
102
a
to be “hot-swapped” onto common bus
108
, as circuit
201
a
can electrically isolate power supply
102
a
from common bus
108
as power supply
102
a
is connected to power system
200
.
Referring to
FIG. 6
, a response timing diagram of FET
302
in the embodiment of
FIG. 4
is shown, with the x-axis representing time at 2 μs/division, and the y-axis representing voltage and current. Curve
502
represents I
sd
through FET
302
, with a scale of 10 amps/division, while curve
504
represents the voltage at the gate terminal of FET
302
, with a scale of 2 volts/division. At time
506
an event is simulated which causes current provided by power supply
102
a
to decrease; in this specific case, a “hard” short was placed across power supply output path
104
a
to power return. (Alternatively, power supply
102
a
may be functioning properly, but there may be an excessive voltage on common bus
108
.) Accordingly, I
sd
begins to decrease. With the decrease of I
sd
, the voltage drop across the R
ds-on
of FET
302
also drops, causing control element
304
to reduce the control signal applied to gate terminal
310
; this corresponds to regions
508
a
and
508
b
of curve
504
. V
gs
continues to drop as I
sd
drops, until time
510
. At that time, forward current through FET
302
has effectively ceased, R
ds-on
of FET
302
has risen by several orders of magnitude and FET
302
is biased near its gate threshold voltage. Soon after the start of region
508
c
, drain terminal
308
of FET
302
becomes more positive than source terminal
306
, control element
304
quickly drives gate terminal
310
deep into cut-off and no significant reverse current flows. The relatively slow decrease of I
sd
through regions
508
a
and
508
b
is due to parasitic inductance in the power path traces and wires, through the known equation:
V=L
*(
di/dt
) Equation 2
This embodiment can drive FET
302
into cut-off in under 0.8 μs; different op-amps and different gains may provide faster or slower response times, as required.
It will be appreciated by those skilled in the art that other embodiments of circuit
201
a
may be provided wherein FET
302
is replaced with an alternative resistive element. For example, other three-terminal devices which may be used include P-channel MOSFETs, JFETs, BJTs, and IGBTs. It will be appreciated that these alternative devices will be controlled by an appropriate control circuit allowing them to operate in their respective linear regions.
It will also be appreciated by those skilled in the art that other embodiments may have functional aspects of op-amp
304
, its surrounding circuit, intermediary circuit
312
and FET
302
combined into hybrid element(s), such as in an appropriate ASIC.
It will further be appreciated that an embodiment may be used in other power supply systems providing negative voltages to other loads. In that embodiment, a version of circuit
201
a
and suitable orientation for resistive element
302
may be used to provide blocking of current flowing into its local power supply and operation of the resistive element in its linear region. In that embodiment, it will be appreciated that for the resistive element, when comparing the voltage at the input terminal against the voltage at the output terminal, the absolute values of the voltages are compared. Accordingly, a voltage at the input terminal is “smaller” than a voltage at the output terminal when the input voltage is closer to 0.
Referring to
FIGS. 2 and 7
, the following is a description of control circuit
201
b
of the second embodiment of control circuit
201
. Control circuit
201
b
senses voltages about a resistive element at node
104
b
and at node
108
, digitizes the voltages, calculates required difference and gain functions in the digital domain (including any expansion/compression/frequency dependencies or offsets), and converts the digital output to an appropriate analog signal. The analog signal is provided to control terminal
610
of the resistive element
602
(corresponding to element
202
of FIG.
3
).
Referring to
FIG. 7
, modules
601
and
605
are analog to digital converters that digitize voltages at nodes
104
b
and
108
, respectively. Module
604
(corresponding to element
204
of
FIG. 3
) performs digital domain processing of digitized samples of the voltages and may be a microcontroller, a microprocessor, or a device controlled by separate microprocessor
606
.
Module
603
is a digital to analog converter, which translates the control signal generated by control element
604
into an appropriate analog signal for control terminal
610
of linear resistive element
602
. Intermediary circuits, such as circuit
312
of
FIG. 4
, are not shown, although they may be provided.
A key requirement of resistive element
602
is that it can provide a linear output in a similar manner as when FET
302
operates in linear region
402
.
It will be appreciated that some or all of modules
601
,
603
,
604
,
605
and
606
may be implemented into a single module. It will be further appreciated that an embodiment may utilize a combination of digital and analog signals and devices to provide a control system providing the functionality as described above.
It is noted that those skilled in the art will appreciate that various modifications of detail may be made to the preferred embodiments described herein, which would come within the scope of the invention as defined in the following claims.
Claims
- 1. A control system for selectively isolating a power supply from a common bus upon detection of an improper current flow between said common bus and said power supply, said control system comprising:a resistive element providing variable resistance between an input terminal and an output terminal, said variable resistance having one of at least three resistive values, said input terminal connected to an output path of an output signal of said power supply, said output terminal connected to said common bus, said resistive element further comprising a control terminal enabling adjustment of said variable resistance; and a control element providing a control signal to said control terminal, said control element being responsive to a current flowing between said output path and said common bus, wherein said control element generates said control signal to cause said variable resistance to be set at one resistive value of said at least three resistive values to impede flow of said current when said current flows from said common bus to said output path.
- 2. A control system for selectively isolating a power supply from a common bus, as claimed in claim 1, wherein said control element utilizes a first voltage signal associated with said input terminal and a second voltage signal associated with said output terminal in providing said control signal.
- 3. A control system for selectively isolating a power supply from a common bus, as claimed in claim 2, wherein said first voltage signal and said second voltage signal are used to derive a value for current flowing between said common bus and said power supply.
- 4. A control system for selectively isolating a power supply from a common bus, as claimed in claim 3, wherein said resistive element is a FET, said at least three resistive values are resistive values between a source and a drain of said FET and one resistive value of said at least three resistive values is provided when said FET is operating in a linear region.
- 5. A control system for selectively isolating a power supply from a common bus, as claimed in claim 4, wherein said control element adjusts said control signal to increase said variable resistance, if possible, when there is an increase in said current flowing from said output path from said common bus and when there is a decrease in said current flowing to said output path from said common bus.
- 6. A control system for selectively isolating a power supply from a common bus, as claimed in claim 5, wherein said control element adjusts said control signal to decrease said variable resistance, if possible, when there is a decrease in said current flowing to said output path from said common bus and when there is an increase in said current flowing from said output path to said common bus.
- 7. A control system for selectively isolating a power supply from a common bus, as claimed in claim 6, wherein said control element adjusts said control signal to operate said FET in a cutoff region when said first voltage is smaller than said second voltage.
- 8. A control system for selectively isolating a power supply from a common bus, as claimed in claim 4, wherein said control element is an operational amplifier.
- 9. A control system for selectively isolating a power supply from a common bus, as claimed in claim 8, wherein said control signal is amplified by an intermediary circuit located between said operational amplifier and said control terminal.
- 10. A control system for selectively isolating a power supply from a common bus, as claimed in claim 3, wherein said resistive element is selected from a group comprising a MOSFET, a BJT, a JFET and an IGBT.
- 11. A control system for selectively isolating a power supply from a common bus, as claimed in claim 10, whereinsaid control element is an operational amplifier; said operational amplifier adjusts said control signal to increase said variable resistance as said current flows from said output path to said common bus and as said current decreases; said operational amplifier adjusts said control signal to decrease said variable resistance as said current flows from said output path to said common bus and as said current increases; and said operational amplifier adjusts said control signal to operate said resistive element in a cut-off region when said first voltage is smaller than said second voltage.
- 12. A control system for selectively isolating a power supply from a common bus, as claimed in claim 11, wherein said control system further comprises a thermal protection circuit associated with said FET, said thermal protection circuit detecting when heat is generated by said FET and then controlling said power supply to reduce said excessive heat.
- 13. A control system for selectively isolating a power supply from a common bus, as claimed in claim 12, wherein said thermal protection circuit comprises a thermal sensor and a shutdown latch.
- 14. A control system for selectively isolating a power supply from a common bus, as claimed in claim 6, wherein said control element utilizes digitized signals to process measurements associated with said current.
- 15. A control system for selectively isolating a power supply from a common bus, as claimed in claim 14, wherein said control element is selected from a group comprising a microcontroller, a microprocessor and a controller controlled by a microprocessor.
- 16. A power supply system for use with a common bus providing power to a load, said power supply system comprising:a power supply producing an output signal on an output path; a resistive element providing a variable resistance between an input terminal and an output terminal, said variable resistance having one of at least three resistive values, said input terminal connected to said output path, said output terminal connected to said common bus, said resistive element further comprising a control terminal enabling setting of said variable resistance; and a control element providing a control signal to said control terminal, said control element being responsive to a current flowing between said output path and said common bus, wherein said control element generates said control signal to cause said variable resistance to be set at one resistive value of said at least three resistive values to impede flow of said current when said current flows from said common bus to said output path.
- 17. A power supply system for use with a common bus providing power to a load, as claimed in claim 16, wherein:said resistive element is selected from a group comprising a MOSFET, a BJT, a JFET and an IGBT; and said control element is an operational amplifier, said operational amplifier utilizing a first voltage signal associated with said input terminal and a second voltage signal associated with said output terminal in providing said control signal, said control signal being a function of said first voltage signal and said second voltage signal, said operational amplifier adjusting said control signal to increase said variable resistance as said current flows from said output path to said common bus and as said current decreases, said operational amplifier adjusting said control signal to decrease said variable resistance as said current flows from said output path to said common bus and as said current increases, and said operational amplifier adjusting said control signal to operate said resistive element in a cut-off region when said first voltage is smaller than said second voltage.
- 18. A method for selectively isolating a power supply from a common bus, said method comprising:determining direction and magnitude of current flowing between an output path of said power supply and said common bus; increasing a resistance value of a resistive element located between said output path and said common bus as said current flows from said output path to said common bus and as said current decreases; and decreasing said resistance value as said current flows from said output path and as said current increases, wherein said resistance value is selected from one resistive value of at least three resistive values.
- 19. A method for selectively isolating a power supply from a common bus, as claimed in claim 18, whereinsaid resistive element is a selected from a group comprising a MOSFET, BJT, a JFET, and an IGBT; and said resistive element operates in a linear region when said current flows from said output path to said common bus.
US Referenced Citations (9)