Patent Application
20140252992
The present invention is directed generally to control of solid state lighting devices. More particularly, various inventive methods and apparatus disclosed herein relate to controlling dimming of a solid state lighting module.
Digital lighting technologies, i.e., illumination based on semiconductor light sources, such as light-emitting diodes (LEDs), offer a viable alternative to traditional fluorescent, HID, and incandescent lamps. Functional advantages and benefits of LEDs include high energy conversion and optical efficiency, durability, lower operating costs, and many others. Recent advances in LED technology have provided efficient and robust full-spectrum lighting sources that enable a variety of lighting effects in many applications. Some of the fixtures embodying these sources feature a lighting module, including one or more LEDs capable of producing different colors, e.g., red, green, and blue, as well as a processor for independently controlling the output of the LEDs in order to generate a variety of colors and color-changing lighting effects, for example, as discussed in detail in U.S. Pat. Nos. 6,016,038 and 6,211,626, which are hereby incorporated by reference.
There is a need for dimmable solid state lighting (SSL) units, such as retrofit SSL lamps, including LED lamps. The SSL lamps should be compatible with a wide range of existing dimmers. However, most existing dimmers have been designed for operation with incandescent light lamps. SSL lamp input characteristics typically differ from incandescent light bulbs, so interfacing circuitry is required for correct operation.
Many techniques have been proposed for configuring SSL lamps to enable “normal” dimmer operation. In other words, the techniques seek to emulate incandescent lamp behavior, e.g., by providing a low impedance current path during zero crossing. This allows auxiliary dimmer supply and dimmer timing circuit operation similar to the traditional load. However, control information regarding dimming (“dim information”) is received by the SSL lamp via a phase cut power signal, so control information and energy are incorporated in the same signal. Accordingly, the power signal must be separated into the control information part and the power part. Compromises in efficiency of reception and processing of the power signal (e.g., the above-mentioned low impedance path, often realized by lossy bleeders) are required to obtain stable and continuously available dim information.
Low cost dimmers are often based on simple resistor-capacitor (RC) timing circuits, where a variable resistor (potentiometer) charges a fixed capacitor. When the capacitor voltage reaches a threshold value, a power switch is activated or deactivated. The duration during which the power switch stays on is determined by the type of power switch, the load and/or other timing circuits. “Emulation” of an incandescent light bulb attempts to provide “normal” operation of the RC timing circuit. As mentioned above, the dimmer will provide a phase cut power signal to the lamp, containing both energy and dim information. Thus, the power signal delivered to the lamp may change from one (half-) cycle to the next, preventing continuous, stable operation of the timing circuit. Also, the desired level of light to be output by the SSL lamp as indicated by the conventional dimmer setting may not be properly translated to the SSL lamp, resulting in a level of output light that differs from the expected desired level of output light.
Thus, there is a need in the art for an SSL unit capable of providing continuous, stable operation during dimming operations, and of outputting a level of light consistent with the dimmer setting.
The present disclosure is directed to inventive apparatus and method for controlling light output by a solid state lighting (SSL) unit connected to a dimmer, including determining a dimmer setting of the dimmer during a readout mode by analyzing a power signal from the dimmer, and adjusting power at input terminals of the SSL unit during a power reception mode based at least in part on the determined dimmer setting to cause the SSL unit to output a desired level of light.
Generally, in one aspect, a method is provided for determining an amount of light output from a solid state lighting (SSL) unit based on a dimmer setting. The method includes determining the dimmer setting during a readout mode by analyzing a power signal received from the dimmer, the dimmer setting indicating a desired level of light; determining power needed at input terminals of the SSL unit for an SSL load to output the desired level of output light; and determining a value of an adjusting signal for adjusting the power at the input terminals of the SSL unit during a power reception mode, based at least in part on the determined dimmer setting, causing the SSL unit to output the desired level of light.
In another aspect, a method is provided for controlling light output by an SSL unit connected to a dimmer. The method includes receiving a power signal from the dimmer; determining the dimmer setting based on the power signal; determining a desired level of output light from the SSL unit corresponding to the determined dimmer setting; determining a desired input voltage at an input terminal of the SSL unit that would cause the SSL unit to output the desired level of output light; and determining a value of an adjusting signal needed to adjust an input voltage at the input terminal to equal the determined desired input voltage.
In yet another aspect, an SSL unit is configured to connect to a dimmer in a dimmer circuit, the SSL unit including a light emitting diode (LED) module, at least one input terminal, a processing circuit, a signal generating module, and a power reception module. The input terminal is configured to receive input power from the dimmer, the input power corresponding to a dimmer voltage across the dimmer. The processing circuit is configured to determine a dimmer setting of the dimmer during a readout mode by analyzing the input power, the dimmer setting indicating a desired level of output light from the LED module. The signal generating module is configured to generate an adjusting signal based at least in part on the determined dimmer setting. The power reception module is configured to adjust the input power at the at least one input terminal during a power reception mode using the adjusting signal to cause the LED module to output the desired level of light.
As used herein for purposes of the present disclosure, the term “LED” should be understood to include any electroluminescent diode or other type of carrier injection/junction-based system that is capable of generating radiation in response to an electric signal. Thus, the term LED includes, but is not limited to, various semiconductor-based structures that emit light in response to current, light emitting polymers, organic light emitting diodes (OLEDs), electroluminescent strips, and the like. In particular, the term LED refers to light emitting diodes of all types (including semi-conductor and organic light emitting diodes) that may be configured to generate radiation in one or more of the infrared spectrum, ultraviolet spectrum, and various portions of the visible spectrum (generally including radiation wavelengths from approximately 400 nanometers to approximately 700 nanometers). Some examples of LEDs include, but are not limited to, various types of infrared LEDs, ultraviolet LEDs, red LEDs, blue LEDs, green LEDs, yellow LEDs, amber LEDs, orange LEDs, and white LEDs (discussed further below). It also should be appreciated that LEDs may be configured and/or controlled to generate radiation having various bandwidths (e.g., full widths at half maximum, or FWHM) for a given spectrum (e.g., narrow bandwidth, broad bandwidth), and a variety of dominant wavelengths within a given general color categorization.
For example, one implementation of an LED configured to generate essentially white light (e.g., a white LED) may include a number of dies which respectively emit different spectra of electroluminescence that, in combination, mix to form essentially white light. In another implementation, a white light LED may be associated with a phosphor material that converts electroluminescence having a first spectrum to a different second spectrum. In one example of this implementation, electroluminescence having a relatively short wavelength and narrow bandwidth spectrum “pumps” the phosphor material, which in turn radiates longer wavelength radiation having a somewhat broader spectrum.
It should also be understood that the term LED does not limit the physical and/or electrical package type of an LED. For example, as discussed above, an LED may refer to a single light emitting device having multiple dies that are configured to respectively emit different spectra of radiation (e.g., that may or may not be individually controllable). Also, an LED may be associated with a phosphor that is considered as an integral part of the LED (e.g., some types of white LEDs). In general, the term LED may refer to packaged LEDs, non-packaged LEDs, surface mount LEDs, chip-on-board LEDs, T-package mount LEDs, radial package LEDs, power package LEDs, LEDs including some type of encasement and/or optical element (e.g., a diffusing lens), etc.
The term “light source” should be understood to refer to any one or more of a variety of radiation sources, including, but not limited to, LED-based sources (including one or more LEDs as defined above), incandescent sources (e.g., filament lamps, halogen lamps), fluorescent sources, phosphorescent sources, high-intensity discharge sources (e.g., sodium vapor, mercury vapor, and metal halide lamps), lasers, other types of electroluminescent sources, pyro-luminescent sources (e.g., flames), candle-luminescent sources (e.g., gas mantles, carbon arc radiation sources), photo-luminescent sources (e.g., gaseous discharge sources), cathode luminescent sources using electronic satiation, galvano-luminescent sources, crystallo-luminescent sources, kine-luminescent sources, thermo-luminescent sources, triboluminescent sources, sonoluminescent sources, radioluminescent sources, and luminescent polymers.
A given light source may be configured to generate electromagnetic radiation within the visible spectrum, outside the visible spectrum, or a combination of both. Hence, the terms “light” and “radiation” are used interchangeably herein. Additionally, a light source may include as an integral component one or more filters (e.g., color filters), lenses, or other optical components. Also, it should be understood that light sources may be configured for a variety of applications, including, but not limited to, indication, display, and/or illumination. An “illumination source” is a light source that is particularly configured to generate radiation having a sufficient intensity to effectively illuminate an interior or exterior space. In this context, “sufficient intensity” refers to sufficient radiant power in the visible spectrum generated in the space or environment (the unit “lumens” often is employed to represent the total light output from a light source in all directions, in terms of radiant power or “luminous flux”) to provide ambient illumination (i.e., light that may be perceived indirectly and that may be, for example, reflected off of one or more of a variety of intervening surfaces before being perceived in whole or in part).
The term “lighting fixture” is used herein to refer to an implementation or arrangement of one or more lighting units in a particular form factor, assembly, or package. The term “lighting unit” is used herein to refer to an apparatus, such as an SSL or LED lamp, including one or more light sources of same or different types. A given lighting unit may have any one of a variety of mounting arrangements for the light source(s), enclosure/housing arrangements and shapes, and/or electrical and mechanical connection configurations. Additionally, a given lighting unit optionally may be associated with (e.g., include, be coupled to and/or packaged together with) various other components (e.g., control circuitry) relating to the operation of the light source(s). An “LED-based lighting unit” refers to a lighting unit that includes one or more LED-based light sources as discussed above, alone or in combination with other non LED-based light sources. A “multi-channel” lighting unit refers to an LED-based or non LED-based lighting unit that includes at least two light sources configured to respectively generate different spectrums of radiation, wherein each different source spectrum may be referred to as a “channel” of the multi-channel lighting unit.
The term “controller” is used herein generally to describe various apparatus relating to the operation of one or more light sources. A controller can be implemented in numerous ways (e.g., such as with dedicated hardware) to perform various functions discussed herein. A “processor” is one example of a controller which employs one or more microprocessors that may be programmed using software (e.g., microcode) to perform various functions discussed herein. A controller may be implemented with or without employing a processor, and also may be implemented as a combination of dedicated hardware to perform some functions and a processor (e.g., one or more programmed microprocessors and associated circuitry) to perform other functions. Examples of controller components that may be employed in various embodiments of the present disclosure include, but are not limited to, conventional microprocessors, application specific integrated circuits (ASICs), and field-programmable gate arrays (FPGAs).
In various implementations, a processor or controller may be associated with one or more storage media (generically referred to herein as “memory,” e.g., volatile and non-volatile computer memory such as RAM, PROM, EPROM, and EEPROM, floppy disks, compact disks, optical disks, magnetic tape, etc.). In some implementations, the storage media may be encoded with one or more programs that, when executed on one or more processors and/or controllers, perform at least some of the functions discussed herein. Various storage media may be fixed within a processor or controller or may be transportable, such that the one or more programs stored thereon can be loaded into a processor or controller so as to implement various aspects of the present invention discussed herein. The terms “program” or “computer program” are used herein in a generic sense to refer to any type of computer code (e.g., software or microcode) that can be employed to program one or more processors or controllers.
The term “network” as used herein refers to any interconnection of two or more devices (including controllers or processors) that facilitates the transport of information (e.g. for device control, data storage, data exchange, etc.) between any two or more devices and/or among multiple devices coupled to the network. As should be readily appreciated, various implementations of networks suitable for interconnecting multiple devices may include any of a variety of network topologies and employ any of a variety of communication protocols. Additionally, in various networks according to the present disclosure, any one connection between two devices may represent a dedicated connection between the two systems, or alternatively a non-dedicated connection. In addition to carrying information intended for the two devices, such a non-dedicated connection may carry information not necessarily intended for either of the two devices (e.g., an open network connection). Furthermore, it should be readily appreciated that various networks of devices as discussed herein may employ one or more wireless, wire/cable, and/or fiber optic links to facilitate information transport throughout the network.
The term “user interface” as used herein refers to an interface between a human user or operator and one or more devices that enables communication between the user and the device(s). Examples of user interfaces that may be employed in various implementations of the present disclosure include, but are not limited to, switches, potentiometers, buttons, dials, sliders, a mouse, keyboard, keypad, various types of game controllers (e.g., joysticks), track balls, display screens, various types of graphical user interfaces (GUIs), touch screens, microphones and other types of sensors that may receive some form of human-generated stimulus and generate a signal in response thereto.
It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein. In particular, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the inventive subject matter disclosed herein. It should also be appreciated that terminology explicitly employed herein that also may appear in any disclosure incorporated by reference should be accorded a meaning most consistent with the particular concepts disclosed herein.
In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
In the following detailed description, for purposes of explanation and not limitation, representative embodiments disclosing specific details are set forth in order to provide a thorough understanding of the present teachings. However, it will be apparent to one having ordinary skill in the art having had the benefit of the present disclosure that other embodiments according to the present teachings that depart from the specific details disclosed herein remain within the scope of the appended claims. Moreover, descriptions of well-known apparatuses and methods may be omitted so as to not obscure the description of the representative embodiments. Such methods and apparatuses are clearly within the scope of the present teachings.
Applicants have recognized and appreciated that it would be beneficial to provide a circuit capable of adjusting light output by a solid state lighting (SSL) unit to more accurately reflect actual dimmer setting, particularly in dimmer circuits designed for conventional or incandescent light sources.
Thus, according to various embodiments, dim information is captured, e.g., from a typical two-wire dimmer, by an SSL unit, such as an SSL lamp (e.g., LED lamp) retrofit for inclusion in conventional dimmer circuits. The SSL unit may include one or more LED light sources, for example. In various embodiments, the SSL unit detects the setting of the dimmer (e.g., a set resistor or potentiometer setting) based on the input voltage received at its input terminals, and generates an adjusting signal to adjust the input voltage at its input terminals based on the detected dimmer setting. The adjusted input voltage causes the SSL unit to output light that more accurately reflects the desired light output indicated by the detected dimmer setting. In other embodiments, the SSL unit detects the dimmer setting, and influences the dimmer voltage output by the dimmer based on the detected dimmer setting. For example, the SSL unit may manipulate a firing angle of the dimmer TRIAC in order to induce firing at a different time (earlier or later) to produce a desired dimmer voltage. Consequently, the normally fixed (e.g., tailored to incandescent bulbs) relation between the dimmer setting and the voltage provided to the SSL unit is influenced by the SSL unit itself.
An SSL unit including a power converter, or a reconfigurable LED string or matrix has some ability to control the amount of power consumed from a given input voltage signal, for example. This functionality contrasts with the passive properties of an incandescent light bulb. The various embodiments described herein add presenting voltages to the input terminals of the SSL unit, enabling first and second modes of operation, discussed below.
For example,
Generally, the SSL unit (e.g., LED lamp) functions in first and second modes of operation during a power adjustment cycle, respectively referred to as a readout mode (detection cycle) and a power reception mode (power intake cycle). At start-up, the SSL unit initially receives power, and enters the readout mode in block S120, in which the SSL unit reads out or otherwise determines the dimmer setting of the dimmer from a received power signal, such as a phase cut power signal. For example, the dimmer setting may be determined by calculating the resistance of a set resistor or potentiometer in the dimmer used to set the dimming level, as discussed below. The resistance may be calculated, for example, by measuring a curve of the waveform of dimmer voltage Vdim, as discussed below with reference to
The SSL unit performs calculations in blocks S130-S150 to adjust the amount of received power. The SSL unit receives and processes the power, provided by the same received power signal, in order to cause the SSL unit to output the desired level of output light in the power reception mode of block S160, as indicated by the dimmer setting determined in block S120. In other words, the amount of power for driving the SSL load (e.g., an LED string) is determined based, in part, on the previously determined dimmer setting. More particularly, in block S130, the SSL unit determines the desired level of output light corresponding to the dimmer setting based on the dimmer setting. For example, the SSL unit may include a look-up table that correlates dimmer settings of the dimmer with predetermined output light levels.
The SSL unit is then able to determine a desired input power in block S140, which would achieve the desired level of output light when applied to input terminals of the SSL unit. Determination of the desired input power may factor in internal information, such as temperature or age (operating hours) of the lamp. In block S150, SSL unit determines the value of an adjusting signal needed to adjust the actual input power to achieve the desired input power, where the SSL unit generates the adjusting signal, accordingly. In block S160, the SSL unit enters the power reception mode to adjust the input power using the adjusting signal determined in block S150, thereby powering the SSL unit to provide output light at the desired level. The SSL unit also generates a drive current for driving the SSL load in response to the adjusted amount of power.
In an embodiment, the adjusting signal may be an internal command for adjusting a drive current to the SSL load of the SSL unit, for example, by adjusting a setpoint of the SSL. In another embodiment, the adjusting signal may be one of a voltage signal, a current signal or an impedance generated by the SSL unit in order to alter or manipulate the input voltage Vin at the input terminals of the SSL unit. For example, the amount of power for driving the SSL load may be adjusted by altering the dimmer voltage Vdim across the dimmer itself, which in turn adjusts the input voltage Vin. The input voltage Vin is used to determine and generate a drive voltage for driving the SSL load.
The process periodically loops back to the readout mode in block S120, in accordance with the predetermined schedule or power adjustment cycle, in order to update the determined dimmer setting and/or the corresponding amount of power, as indicated by the arrow returning to block S120. Accordingly, the SSL unit is able to adjust for changes in the dimmer setting and/or the dimmer's reaction to the SSL unit's previous adjustment within an acceptable time period. For direct interaction with a user, short reaction times of less than one second (e.g., on the order of about 100 ms) are desirable. For example, based on a 50 Hz system, there may be two half cycles used for determining the dimmer setting during the readout mode in block S120, followed by ten half cycles of power reception in the power reception mode in block S160 based on the determined dimmer setting. When the most recent dimmer setting differs significantly from the previously read dimmer setting and/or significant changes were noticed during the previous power reception mode, the transition may include multiple cycles in the readout mode, and/or a transfer function may be implement to provide a smoother response of the light output.
Although not shown in
The processes of the readout mode in block S120 and the power reception mode in blocks S130-S150 are performed under control of a processing circuit in the SSL unit, such as processing circuit 240, 340. The processing circuit may also handle all other activities in the SSL unit, such driver control, feedback, standby mode, remote control signal processing, temperature protection, and the like. In various embodiments, the processing circuit may be implemented as a controller or microcontroller, for example, including a processor or central processing unit (CPU), ASICs, FPGAs, or combinations thereof, using software, firmware, hard-wired logic circuits, or combinations thereof. When using a processor or CPU, a memory is included for storing executable software/firmware and/or executable code that controls operations of the processing circuit. The memory may be any number, type and combination of nonvolatile read only memory (ROM) and volatile random access memory (RAM), and may store various types of information, such as computer programs and software algorithms executable by the processor or CPU. The memory may include any number, type and combination of tangible computer readable storage media, such as a disk drive, an electrically programmable read-only memory (EPROM), an electrically erasable and programmable read only memory (EEPROM), a CD, a DVD, a universal serial bus (USB) drive, and the like.
To support the operation of
Referring to
The SSL unit 210 includes signal generating module 215, LED module 220 and power reception module 230, all of which are under the control of processing circuit 240. The signal generating module 215 is representative of means for impressing a signal at input 202 (e.g., input terminals), and the power reception module 230 is representative of the power input stage, such that the means for impressing a signal and the power input stage are connected in parallel between input 202 and output 204. The signal generating module 215 is shown as a voltage source in the depicted example, although it is understood that the SSL unit 210 may be configured to include a current source or impedance as the signal generating module 215 in place of a voltage source, without departing from the scope of the present teachings. The signal generating module 215 applies the voltage (or current or impedance) to enable reading out the dimmer setting.
The signal generating module 215 and the power module 230 may be selectively connected between the input 202 and the output 204 via switches 212 and 214, which exemplify perfect decoupling between generating module 215 and the power module 230. Alternatively, one or both of the signal generator module 215 and the power module 230 may be permanently connected to the input 202 (i.e., no switches 212 and 214), but their operations are controlled, e.g., using internal enabling and disabling capabilities, such that the respective operations are performed without distortion from the other module, or at least such that errors occurring due to the presence of the other module can be tolerated or compensated for. In an embodiment, the signal generating module 215 and the power reception module 230 are controlled by the processing circuit 240 to perform the processes of the readout mode and the power reception mode, discussed with reference to
Referring to
Notably, the separation of the means for impressing a signal and the power input stage in
The power delivered to the LED module 220, 320 should be smooth to avoid flickering or stroboscopic effect of the light output. Accordingly, the SSL unit 210, 310 may include means for energy storage, such as a capacitor (not shown) that can supply the LED module 220, 320 during the time interval of the readout mode, in case power transfer to the SSL unit 210, 310 is limited during this time interval. In order to minimize the required amount of stored energy, the readout mode may be split into shorter periods, e.g., one half cycle, as discussed above. In an embodiment, shorter readout mode periods may be possible, depending on the dimmer setting, by switching to the power reception mode immediately after the dimmer setting has been read in the readout mode, even within the one half cycle. Generally, the overall power scheme and the power intake should by symmetrical to provide the same amount of positive and negative half cycles for each of the readout and power reception modes. For example, the readout may be performed during half cycle #1, which may be positive, and the power intake may be performed during half cycles #2-7. Next, half cycle #8, which is negative, may be used for readout.
When multiple SSL units are operated on a single dimmer (connected to the same supply wires), each SSL unit individually follows the same control rules and uses the same cycle for readout and power intake. Otherwise, the readout mode of one SSL unit may be distorted by the relatively low impedance of the other SSL units during their respective power reception modes. In an embodiment, when there are multiple SSL units, they may be organized into a master-slave arrangement, in which there is a small, arbitrary or factory set timing difference between readout modes of the SSL units. For example, in a typical arbitration scheme, a first SSL unit, which is still in a wait mode and “planning” to start a readout mode, may notice that a second SSL unit has just started its a readout mode because a certain signal or pattern is present on its input terminals. Then, the first SSL unit will perform a passive readout, e.g., by simply monitoring the signals on its input terminals without actively providing any signals (voltages, currents, low impedances, etc.) to the common supply wires. Next to the second SSL unit, there may be a third SSL unit (as well as additional SSL units) listening. The master-slave arrangement may settle into a fixed arrangement, but is also possible that in a next readout mode, the first SSL unit may be the active lamp, while the second SSL unit and the third SSL unit are listening. Notably, when an SSL unit is operated with one or more incandescent bulbs on an existing dimmer, the incandescent bulb will likely guarantee the correct dimmer operation, such that the SSL units can simply monitor the dimmer setting.
For purposes of further explanation, it is assumed that the dimmer (e.g., dimmer 250) is a trailing edge dimmer with a TRIAC power switch (TRIAC dimmer). Alternatively, the dimmer may be a trailing edge dimmer with a metal-oxide semiconductor field-effect transistor (MOSFET) (MOSFET dimmer), and may include control circuit emulation of a TRIAC. In a TRIAC dimmer, the TRIAC is turned on in response to a firing signal and turned off when current flow falls below a holding current. However, the various embodiments disclosed herein may be implemented using other types of dimmers, without departing from the scope of the present teachings. The dimmers may be referred to as phase-cut dimmers, for example.
Due to the first capacitor 421 across the TRIAC 411, the timing circuit is able to function to some extent even without a load current. That is, the first and second capacitors 421 and 422 may charge or discharge one another until their corresponding voltages are equal, or until the threshold value of the DIAC 412 is reached, triggering the TRIAC 411, which then shunts the terminals 401 and 402, at least for some period in time. Therefore, when starting from a know dimmer voltage Vdim across the dimmer 400 and a know state of charge in the second capacitor 422, the time until the first switch 411 is activated or the rate of change in the dimmer voltage Vdim provides information regarding the value of the set resistor 420. In the depicted configuration, the set resistor 420 may have a range of values from about 10 kΩ to about 500 kΩ, the first capacitor 421 may have a value of about 100 nf, and the second capacitor 422 may have a value of about 47 nf, for example, where the values effectively provide a scaling factor. Of course, the implementation and values of the various components may vary to provide unique benefits for any particular situation or to meet application specific design requirements of various implementations, as would be apparent to one skilled in the art.
According to various embodiments, this circuit behavior of the dimmer 400 is used to gain knowledge of the value of the dimmer setting (e.g., value of the set resistor 420), which in turn is used to set the SSL unit into a desired state. That is, instead of operating the SSL unit with the actual phase cut power signal provided by the dimmer 400, where the SSL unit receives the dim information while simultaneously consuming power from the same phase cut power signal, the SSL unit enters the readout mode to initially determine the dimmer setting using the dim information gleaned from in the phase cut power signal. As discussed above, during the readout mode, the SSL unit provides signals (e.g., voltages, currents or impedances) to the input terminals (e.g., input 202) that enable the dimmer 400 to operate in an unusual, but well controlled mode, enabling determination (or approximation) of the dimmer setting by the SSL unit. As mentioned above, the dimmer setting indicates the level of light desired by the user, although this level of light may not be accurately translated to the light actually output by the LED module (e.g., LED module 220), due to incapability between the dimmer 400 and the SSL unit, in the absence of the embodiments discussed herein.
Once the dimmer setting is determined, the SSL unit then enters the power reception mode, as discussed above. During the power reception mode, the SSL unit may adjust the drive current to the LED module, e.g., via a power converter, so that the SSL load outputs the desired level of output light. Alternatively, as discussed above, the SSL unit may shift the phase angle to values that are more suitable for efficiently powering the LED module at the desired level. Certain types of SSL unit, such as LED lamps or driver electronics, work most efficiently with a predetermined relationship between peak input voltage and power, which relationship may differ from the relationship generated by the dimmer 400, which is tailored for incandescent bulbs. For example, by “boosting” the voltage across the dimmer terminals 401 and 402, as long as the TRIAC 411 is not active, the second capacitor 422 is charged more quickly and thus the TRIAC 411 will fire earlier. At low dimmer settings, which normally result in very late firing of the dimmer 400, this manipulation leads to higher peak voltages, which are better suited for operation of a given (selected) number of LEDs connected in series within the LED module. As another example, the SSL unit may try to reduce the peak voltage in order to increase efficiency of a (linear) auxiliary power supply. Accordingly, the increased driver circuit complexity of the SSL unit is justified by both increased compatibility with the dimmer 400 and improved efficiency.
The power reception mode may start, for example, in a half-cycle following the half-cycle during which the dimmer setting is determined (in the readout mode). Alternatively, as discussed above, the power reception mode may start during the readout mode, as soon as the required dim information has been retrieved, regardless of completion of the half-cycle. The power reception mode may also start during the readout mode after monitoring (e.g. timeout) indicates that the present cycle is not suitable for detection of the dimmer setting, e.g., because the dimmer setting is in the process of being changed or there is some sever distortion on the mains voltage.
Accordingly, the SSL unit according to various embodiments is not forced to cope with the waveform provided by the dimmer 400, but is able to play a more active role by reading the dim information from the dimmer received via the power signal, and manipulating the power signal based on the read dim information. In addition to improving dimming characteristics of the SSL unit, the active power signal manipulation in the power reception mode provides other advantages. For example, if the SSL unit is older or otherwise deteriorating in some capacity, the input power to the SSL unit may be increased to deliver the desired level of light output, with or without dimming. Also, if the SSL unit is equipped with a sensor, such as a motion sensor, a smoke detector or the like, the input power to the SSL unit can be increased in order to brighten the output light in response to a sensor detection signal, even when the dimming level is otherwise set to a low setting. A certain dimmer setting may even lead to a standby mode, in which the SSL unit reduces input power consumption as far as possible, while remaining powered on, e.g., in order to receive remote control signals or to operate a corresponding sensor. Despite the fixed dimmer setting, the SSL unit is able to alter the input power and light output level.
The examples discussed above are to some extent limited by the presence and type of other loads that are connected to the same dimmer. For example, it may be impractical (based on size and component cost) to design an 8 W LED lamp such that it can alter the phase angle of the dimmer 400 significantly in a circuit including four 60 W incandescent light bulbs connected in parallel. To gain information on the component values inside the dimmer, multiple scenarios are possible. For example the dimmer may be analyzed beforehand, and grouped into one or more of typical predetermined categories. For each category, suitable parameter sets are derived and preprogrammed into the SSL units, which may then be labeled accordingly. Also, some fine-tuning may be performed during operation of the SSL unit. Alternative to the preprogramming (or in addition to the preprogramming), the user may be asked (e.g., via instructions in a user's manual, on a package and/or on the SSL unit itself) to set the dimmer to multiple positions, including at least minimum and maximum settings and in some configurations also a middle setting, after installation of the SSL unit. During this “initialization” process, the SSL unit is able to measure the dimmer at different known dimmer settings (e.g., settings of set resistor 420) and to extract some characterization parameters. The measurements are stored by the SSL unit for future access. Even during normal operation, new data, such as lower minimum settings, may be detected by the SSL unit.
Various examples are discussed below to further understand various embodiments. It is understood that the examples are only for purposes of illustration and explanation, and are not intended to any way limit the scope of the present teachings.
A first example is shown in
In the first example, SSL system 500 includes mains voltage source 205, representative dimmer 400 (discussed above), and SSL unit 510, indicated by representative 100 MΩ resistor 511 connected between input 502 and output 504. The SSL unit 510 may be substantially the same as SSL unit 210 or 310, as discussed above with reference to
Referring to
For other starting conditions, the dimmer voltage Vdim will have different shapes. However, as long as the capacitor voltages Vsnub and Vtime are different at the beginning of the readout mode, there will be a similar transition phase. The SSL unit 510 calculates the dimmer voltage Vdim and derives the resistance value Rset of the set resistor 420 using the known (or estimated) mains voltage Vm and the measured input voltage Vin of the SSL unit 510. As stated above, some parameters of the dimmer 400 are required, which may be previously stored in the SSL unit 510, e.g., at the factory and/or derived (and stored) during previous operations. The example shown in
Once the SSL unit 510 determines the value Rset of the set resistor 420 (and thus the dimmer setting), it is able to determine the desired level of output light, as discussed above. For example, the SSL unit 510 may include a look-up table that correlates dimmer settings for that particular type of dimmer 400 with output light levels. Since there are different types of potentiometer, where the resistance may vary linearly or non-linearly over travel, the preferred setting is at the middle position during initialization (as described above). Once the desired output light level is determined, the SSL unit 510 may internally generate a signal (e.g., voltage signal, current signal or impedance) that is applied to the input 502 in order to adjust the input voltage Vin to a level that will result in the desired output light level. The determination of the desired level of output light based on the value Rset may be made by a processing circuit, as discussed above, implemented as a controller or microcontroller, for example, which may include a processor or CPU, ASICs, FPGAs, or combinations thereof, using software, firmware, hard-wired analog or logic circuits, or combinations thereof.
A second example is discussed with reference to
The second example addresses the case in which the voltage Vtime of the second capacitor 422 reaches the trigger voltage, causing the TRIAC 411 to fire. That is, the TRIAC 411 is activated, which short circuits the dimmer voltage Vdim and causes a step in the dimmer voltage Vdim, indicated in each of curves 702-704 by a vertical drop in voltage, which is reflected in the input voltage Vin of the SSL unit 510. Notably, in the depicted example, curve 701 does not include a step because the value Rset of the set resistor 420 is set to such a high value, that triggering does not occur within one time scale of
The curves 701-704
Once the SSL unit 510 determines the value Rset of the set resistor 420 (and thus the dimmer setting), it is able to determine the desired level of output light, as discussed above. Once the desired output light level is determined, the SSL unit 510 internally generates a signal (e.g., voltage signal, current signal or impedance) that is applied to input terminals of the input 502 in order to adjust the input voltage Vin to a level that will result in the desired output light level.
A third example is discussed with reference to
In the third example, SSL system 800 includes mains voltage source 205, representative dimmer 400 (discussed above), and SSL unit 810, indicated by representative 10 kΩ resistor 811 connected between input 802 and output 804. The SSL unit 810 may be substantially the same as SSL unit 210 or 310, as discussed above with reference to
In steady state operation, the SSL unit 810 may be operated with a peak input voltage Vpeak as follows, where φ is the firing angle of the TRIAC 411 in the dimmer 400, where VmPeak is the peak voltage of the voltage mains 205:
φ≧90°:Vpeak=VmPeak*sin(φ)
φ<90°:Vpeak=VmPeak
In both cases, the dropout voltage (e.g., ˜2V) across the TRIAC 411 of the dimmer 400 is subtracted, although this difference is ignored here for simplicity, as well as distortion of the shape of the mains voltage Vm.
For purposes of comparison,
It may be assumed for purposes of discussion that this peak voltage is higher than the optimal peak voltage for the SSL unit 810 in order to produce the amount of light related to the corresponding dimmer setting, which would be about 50 percent maximum, while the peak voltage is just as high as with a firing angle of 0°. Since the SSL unit 810 includes a buffer capacitor (not shown), the voltage of the buffer capacitor may be used to influence the timing circuit (e.g., resistor 420 and capacitor 422) during the power reception mode. The SSL unit 810 seeks a lower peak voltage, hence the firing angle of the dimmer 400 must be delayed in order to achieve the lower peak voltage. In order to delay the firing, charging of the timing circuit likewise must be delayed. The SSL unit 810 produces a positive input voltage Vin (e.g., a positive mains half cycle) at input terminals of input 802, in order to reduce the effective dimmer voltage Vdim across the dimmer 400. More particularly, the SSL unit 810 provides a voltage with the same polarity as the actual sign of the mains voltage Vm. Reducing the effective dimmer voltage Vdim delays the charging of the capacitor 422 in the timing circuit and firing of the TRIAC 410 in the dimmer 400.
However, according to various embodiments, the SSL unit 810 has available multiple internal voltage levels, e.g., from taps of an LED string or other sources. In the simulation depicted in
In the simulation, the voltage source 815 is in series with the 10 kΩ impedance of resistor 811, which may be a bleeder, for example, and provides voltage V1. In a practical implementation, the voltage source 815 is used instead of impedance or a high impedance mode. Referring to
Alternatively, the SSL unit 810 may shift the firing of the TRIAC 410 towards earlier points in time, as shown in the representative embodiment depicted in
The manipulation during power reception mode is depicted in
As mentioned above, changing the firing angle of the TRIAC 400, e.g., by application of the voltage V1 in the SSL unit 810, may change the value of the mains voltage Vm during firing to increase efficiency and/or to reduce components stress. Further, changing the firing angle may influence the voltage*time area of the input voltage Vin, avoid certain firing angles that have been detected to be unstable, influence the harmonic spectrum of an input current, and suppress audible noise. Also, application of the voltage V1 may also be used to achieve suitable starting condition for the readout mode.
There are multiple ways to realize a high impedance input mode (e.g. when an SSL unit is not actively reading, but listening to the signals generated by other lighting units). First, the SSL unit may include a serial switch. Second, the buffer capacitor in the SSL unit can be charged to a voltage higher than any peak of the input signal Vin, because then the bridge rectifier will isolate the input from any load in the SSL unit. High impedance voltage sensing means (e.g., a resistive voltage divider) may be arranged parallel to the power input stage present at the input terminals of the SSL unit.
Of course, in addition to controlling the input power at its input terminals, the SSL unit should deliver energy to the load (e.g., LED module), as well, in order to produce output light according to the desired dim level. The delivery of power will result in continuous light output of the SSL unit, such that the sequence and performance of the readout mode and the power reception mode does not interfere with the output light production. Switch mode power supply circuits or linear driver can be used for this, as would be apparent to one of ordinary skill in the art.
Also, application of the input voltage Vin to the input terminals of the SSL unit should be timed so that it ends before the power switch (e.g., the TRIAC 411) of the dimmer switches on (closes, fires). This enables the SSL unit to safely terminate the process of delivering voltage and to return to a “passive” mode, in which it receives voltages and currents. However, the components of the SSL unit involved in actively providing voltage should be rated or otherwise protected, such that dimmer switching during voltage application does not impact reliability of the SSL unit.
As mentioned above, the SSL unit may further include energy storage (e.g., one or more capacitors, typically referred to as buffer capacitor) to provide energy to the SSL load (e.g., LEDs) during the readout mode, and also during the power reception mode, e.g., around the zero crossing, the input voltage and power may be not sufficient to power the LED to the desired light output level. In an embodiment, the readout mode may finish in less than a half cycle of the mains voltage Vm, as discussed above. In this case, the SSL unit may return to power reception mode immediately, which reduces the required amount of energy storage, reducing the size and cost of the component.
Referring to
For full flexibility, the SSL unit 1200 is capable of producing an input voltage Vin freely selectable over a certain range, e.g. about −400V to about +400V. In the simple example depicted in
Other topologies, including more or fewer switches with different decoupling and protection means and/or different access points, e.g., towards the LED module 1220, may be provided, without departing from the scope of the present teachings.
Referring to
The SSL units according to the various embodiments discussed herein may be applied to retrofit applications, where it is desired to control the light output based on the mains voltage signal. For example, the SSL unit may be used for applications in which the LED bulbs are replacing traditional magnetic ballasts.
While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited. Also, reference numerals appearing in the claims in parentheses, if any, are provided merely for convenience and should not be construed as limiting the claims in any way.
In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/IB12/55541 | 10/12/2012 | WO | 00 | 4/8/2014 |
| Number | Date | Country | |
|---|---|---|---|
| 61645780 | May 2012 | US | |
| 61547082 | Oct 2011 | US |
