The present subject matter relates generally to agricultural implements, and, more particularly, to a system and method for controlling downforce on a multi-wing agricultural implement.
A wide range of farm implements have been developed and are presently in use for tilling, planting, harvesting, and so forth. Planters, for example, are commonly towed behind tractors and may cover wide swaths of ground for planting. To make agricultural operations as efficient as possible, wide swaths of ground may be covered by extending wing assemblies along either side of the implement being pulled by the tractor. Typically, the wing assemblies include one or more toolbars, various ground engaging tools mounted on the toolbar(s), and one or more associated support wheels. The wing assemblies are commonly disposed in a “floating” arrangement during an agricultural operation, wherein actuatable cylinders allow the ground-engaging tools to contact and engage the ground. For transport, the wing assemblies are elevated by the support wheels to disengage the ground-engaging tools from the ground and may optionally be folded, stacked, and/or pivoted by the cylinders to reduce the width of the implement.
When performing a planting operation, a wing downforce is applied to the wing assemblies by associated cylinders to keep the ground-engaging tools in proper engagement with the ground, particularly in an uneven or hilly field. In conventional systems, downforce control is provided by regulating the fluid pressure to one side of each cylinder (e.g., the cap end or the rod end of the cylinder). However, due to size and backpressure constraints on the cylinders, such a control strategy significantly limits the control range and resolution of the cylinders, thereby reducing the ability to regulate the downforce applied to the associated ground-engaging tools.
Accordingly, an improved system and related method for controlling downforce on a multi-wing agricultural implement would be welcomed in the technology.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one embodiment, the present subject matter is directed to a system for controlling downforce on a multi-wing agricultural implement. The system includes a first frame section and a second frame section pivotably coupled to the first frame section, where the second frame section is configured to support a plurality of row units. The system further includes an actuator configured to actuate the second frame section relative to the first frame section during operation of the agricultural implement to maintain downforce on the plurality of row units. The actuator defines a first fluid chamber and a second fluid chamber. Additionally, the system includes a first control valve configured to regulate a supply of fluid to the first fluid chamber of the actuator, a second control valve configured to regulate a supply of fluid to the second fluid chamber of the actuator, and a controller configured to control an operation of at least one of the first control valve or the second control valve to maintain a pressure differential between the fluid suppled to the first and second fluid chambers of the actuator within a target threshold range.
In another embodiment, the present subject matter is directed to a method for controlling downforce on a multi-wing agricultural implement. The multi-wing agricultural implement includes a first frame section, a second frame section pivotably coupled to the first frame section, and an actuator configured to actuate the second frame section relative to the first frame section. The actuator defines a first fluid chamber and a second fluid chamber. The agricultural implement further includes a first control valve configured to regulate a supply of fluid to the first fluid chamber of the actuator, and a second control valve configured to regulate a supply of fluid to the second fluid chamber of the actuator. The method includes receiving, with a computing device, data associated with a first fluid pressure of the fluid supplied to the first fluid chamber of the actuator. Further, the method includes receiving, with the computing device, data associated with a second fluid pressure of the fluid supplied to the second fluid chamber of the actuator. Moreover, the method includes determining, with the computing device, a pressure differential between the fluid supplied to the first and second fluid chambers of the actuator based on the data associated with the first and second fluid pressures. Additionally, the method includes controlling, with the computing device, an operation of at least one of the first control valve or the second control valve to maintain the determined pressure differential within a target threshold range.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to a system and method for controlling downforce on a multi-wing agricultural implement. Specifically, in several embodiments, the agricultural implement may include an inner frame section and an outer frame section pivotably coupled to the inner frame section, with at least one of the frame sections being configured to support a plurality of ground engaging tools (e.g., one or more ground engaging tools of a plurality of row units). Additionally, an actuator (e.g., a cylinder) is coupled between the inner and outer frame sections and is configured to actuate the outer frame section relative to the inner frame section, or vice versa, to apply and/or maintain a downforce on the frame section(s) to keep the ground engaging tools of the row units in proper engagement with the ground.
In several embodiments, the disclosed system may include control valves in fluid communication with the actuator for controlling the pressure of fluid supplied to respective chambers of the actuator. For example, the actuator may be configured as an actuating cylinder having a cap end and a rod end. In such an embodiment, the system may include a first control valve configured to regulate the supply of pressurized fluid to the rod end of the actuating cylinder and a second control valve configured to regulate the supply of pressurized fluid to the cap end of the actuating cylinder. As such, to provide downforce control, the first and second control valves may be controlled to maintain a pressure differential between the pressurized fluid supplied to the opposed ends of the actuating cylinder within a target threshold range corresponding to a desired range of suitable downforce pressures for maintaining the ground-engaging tools in proper engagement with the ground. In this regard, each of the first and second control valves may, for example, correspond to a pressure regulating valve that is independently controllable to adjust the respective pressures of the fluid supplied to the opposed ends of the actuating cylinder to maintain the pressure differential within the target threshold range.
Moreover, in several embodiments, the disclosed system may also include a controller and first and second pressure sensors communicatively coupled to the controller to allow the controller to monitor the pressure of the fluid being supplied to the opposed ends of the actuating cylinder. In such embodiments, the controller may receive the pressure measurements or sensor data provided by the sensors and automatically control the operation of the first and second control valves based on such sensor feedback to maintain the desired pressure differential between the pressures of the pressurized fluid supplied to the opposed ends of the actuating cylinder within the target threshold range. In other embodiments, the controller may be configured to control the operation of the first and second control valves based on an input received from an operator, such as an input requesting that the pressure differential between the pressurized fluid supplied to the opposed ends of the actuating cylinder be adjusted (e.g., to adjust the desired downforce to be applied to the frame section(s)).
Referring now to
As shown in
Further, as shown in
Additionally, in accordance with aspects of the present subject matter, the implement 10 may include one or more down pressure actuators 40, where each actuator 40 is configured to actuate one frame section of a pair of adjacent frame sections relative to the other frame section of the pair of adjacent frame sections. For example, by retracting or extending the actuators 40 of the implement 10, the left and right outer frame sections 30, 32 may be pivoted relative to the respective left and right inner frame sections 26, 28 about the pivot joints 34. In general, as will be discussed in greater detail below, the operation of each actuator 40 may be controlled to maintain the downforce applied to the associated frame section at a given level or within a desired range, thereby ensuring that the associated ground engaging tools of the row units 18 are maintained in proper engagement with the ground during an agricultural operation. In some embodiments, the same actuators 40 may be used to fold, stack, or pivot adjacent frame sections to reduce the width of the implement 10 for transport purposes. However, in other embodiments, the actuators 40 may only be used to provide downforce on the various frame sections.
In several embodiments, the actuators 40 described above may correspond to fluid-activated actuators, such as, for example, hydraulic or pneumatic cylinders. In such embodiments, the operation of the actuators 40 may be controlled by regulating the pressure of working fluid (e.g., air or oil) supplied thereto. For instance, as will be described below, suitable control valves may be used to regulate the supply of working fluid to corresponding fluid chambers of each actuator 40.
It should also be appreciated that the configuration of the implement 10 described above and shown in
Referring now to
In general, it is typically desired for an agricultural implement, such as the implement 10 described above with reference to
As shown in
It should be appreciated that, as used herein, the term “processor” refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits. Additionally, the memory 108, 112 of each controller 102, 104 may generally comprise memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements. Such memory 108, 112 may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s) 106, 110 of each controller 102, 104, configure the controller 102, 104 to perform various computer-implemented functions, such as performing the various operations, control functions and/or control actions described herein and/or implementing one or more aspects of the method 200 described below with reference to
In addition, each controller 102, 104 may also include various other suitable components, such as a communications circuit or module, a network interface, one or more input/output channels, a data/control bus and/or the like, to allow each controller 102, 104 to be communicatively coupled to the other controller and/or to any of the various other system components described herein. For instance, as shown in
As shown in
In the embodiment shown in
For example, with the actuator 40 shown in
It should be appreciated that, in general, by increasing downforce on the first frame section 150, the downforce on the second frame section 152 may be correspondingly decreased, and vice versa. Additionally, it should be appreciated that as the fluid supply to the first and second fluid chambers 42, 44 changes, the fluid chamber of the actuator 40 that is to be supplied less fluid pressure from the supply line 116 may release at least some of its fluid pressure through a drain line 118.
In accordance with aspects of the present subject matter, the system 100 may further include control valves 122, 124 fluidly coupled to the supply line 116 between the valve assembly 94 and the actuator 40 and configured to regulate the flow rate and/or pressure of the fluid being supplied to the actuators 40 of the implement 10. For example, in the embodiment of the system 100 shown in
In several embodiments, each pressure regulating valve 122, 124 corresponds to a spring-biased, solenoid-operated valve, actuatable between an opened or return position 122A, 124A and a closed position 122B, 124B, with each pressure regulating valve 122, 124 being biased towards its opened position 122A, 124A by the biasing action of an associated spring 126. In some embodiments, the operation or pressure setting of each pressure regulating valve 122, 124 may be varied to adjust the fluid pressure supplied to the respective actuator fluid chambers 42, 44 when in the opened position. For example, the operation of the pressure regulating valves 122, 124 may be automatically controlled (e.g., via the implement controller 204) to adjust the output pressure or pressure setting of each pressure regulating valve 122, 124.
As shown in
In one embodiment, the system 100 includes a plurality of sensors, such as flow or pressure sensors, for monitoring the fluid pressure supplied to the first and second fluid chambers 42, 44 of the actuator 40 by the respective first and second pressure regulating valves 122, 124. More particularly, as shown in
For instance, the controller(s) 104 may be configured to analyze the sensor data received from the first and second pressure sensors 136, 138 to determine a pressure differential between the first and second fluid pressures corresponding to a pressure differential between the fluid supplied to the first and second fluid chambers. The controller(s) 104 may further be configured to independently monitor the pressure differential between the first and second fluid pressures supplied to the first and second fluid chambers 42, 44 of the actuator 40, respectively. The pressure differential between the first and second fluid pressures generally corresponds to the downforce acting on the associated frame sections. Thus, in such an embodiment, the controller(s) 104 may, for example, utilize the pressure differential between the first and second fluid pressures as a reference value, and control the downforce acting on the associated frame section(s) 150, 152 based on a comparison between the monitored pressure differential and a target threshold range spanning a range of pressure differential values associated with a desired downforce range for the associated frame section(s) 150, 152.
When the implement 10 is performing an agricultural operation, the controller(s) 104 may be configured to monitor the pressure differential between the first and second fluid pressures and compare the detected pressure differential between the first and second fluid pressures to the predetermined or operator-selected target threshold range. In one embodiment, the target threshold range may be, for example, within about 10 pounds-per-square-inch (psi), or such as within about 5 psi, of a desired pressure differential between the first and second fluid pressures, where the desired pressure differential corresponds to a desired downforce to be applied to the associated frame section(s). If the detected pressure differential between the first and second fluid pressures falls outside of the target threshold range, the controller(s) 104 may determine that the downforce on the frame sections 150, 152 should be adjusted. The controller(s) 104 may then be configured to adjust the operation of one or both of the pressure regulating valves 122, 124, e.g., by electrically actuating the solenoids 128 to change the pressure(s) of the fluid supplied to the first fluid chamber 42 and/or the second fluid chamber 44 to bring the pressure differential back within the target threshold range.
It should be appreciated that the example target threshold ranges described above are provided merely for the purposes of discussion and should not be construed as limiting. Instead, it should be readily appreciated that any suitable target threshold range may be chosen such that the downforce provided by the pressure differential allows the ground-engaging tools of the row units 18 to properly engage the ground surface for consistent working of the soil, and more particularly, e.g., seeding depth.
It should also be appreciated that, in several embodiments, the operator may be allowed to provide an input, e.g., via the user interface 121, associated with the selection of a desired pressure differential and/or a desired target threshold range. In such embodiments, the user interface 121 may generate a control input which is received by the controller 104 to allow the controller 104 to actively control the operation of the valve(s) 122, 124 based on the operator-selected pressure differential and/or target threshold range. The pressure differential/range may be selected, for example, based on the seed type, soil conditions, field levelness and/or number of row units.
It should be appreciated that while the control operations of the system 100 has been described with reference to the implement controller(s) 104, the vehicle controller 102 may instead be configured to perform one or more of the operations of the system 100, or the implement and vehicle controllers 102, 104 may be configured to share the control operations of the system 100.
Referring now to
As shown in
Moreover, at (204), the method 200 may include receiving data associated with a second fluid pressure of the fluid supplied to the second fluid chamber of the actuator. For example, as indicated above, sensor data may be received from the second pressure sensor 138 corresponding to the second fluid pressure supplied to the second fluid chamber 44 of the actuator 40.
Further, at (206), the method 200 may include determining a pressure differential between the fluid supplied to the first and second fluid chambers of the actuator based on the data associated with the first and second fluid pressures. For example, as indicated above, a differential or difference between the data associated with the first and second fluid pressures received from the first and second pressure sensors 136, 138 may be determined and associated with a pressure differential between the fluid supplied to the first and second fluid chambers 42, 44.
Additionally, at (208), the method 200 may include controlling an operation of at least one of the first control valve or the second control valve to maintain the determined pressure differential within a target threshold range. Specifically, as indicated above, the operation of at least one of the first pressure regulating valve 122 or the second pressure regulating valve 124 may be controlled to maintain the pressure differential between the first and second fluid pressures within a target threshold range.
It is to be understood that the steps of the method 200 are performed by the controller(s) 102, 104 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller(s) 102, 104 described herein, such as the method 200, is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. The controller(s) 102,104 loads the software code or instructions via a direct interface with the computer readable medium or via a wired and/or wireless network. Upon loading and executing such software code or instructions by the controller(s) 102, 104, the controller(s) 102, 104 may perform any of the functionality of the implement controller 104 described herein, including any steps of the method 200 described herein.
The term “software code” or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.