This application claims priority to Taiwan Application Serial Number 100102424, filed Jan. 21, 2011, which is herein incorporated by reference.
1. Field of Invention
The embodiment of the present invention relates generally to a control system and, more particularly, to a system for controlling a quasi-resonant inverter.
2. Description of Related Art
Heating of induction cookers is achieved by the principle of the electromagnetic coupling which transduces an electric energy into a magnetic energy that is then transduced to generate a heat energy; thereafter, the heat energy is transferred to the load to provide induction heating. As opposed to other forms of heating, there is no fire produced and no petrochemical ingredient used during the induction heating process. As such, the induction cooker is a safer as well as a more environmental-friendly heating device.
Specifically, the circuit of the induction cooker employs a high frequency power switch which, in conjunction with a quasi-resonant inverter framework and a switch controlling technology, is operable to transduce the direct current into a high frequency alternating current and then transduce the alternating current into an alternating magnetic field. When an electrically conductive pot is brought close to the cooking surface of the induction cooker, the magnetic field induces an eddy current in the pot. The content within the pot is heated by Joule loss, which is caused by the flow of the eddy current through the pot.
The above mentioned resonant inverter plays an important role in the inductor cooker. There are two sorts of inverters used for the induction cooker. One is a half-bridge inverter, and the other is a quasi-resonant inverter. Both of these inverters use a coil and a capacitor to form L-C oscillation for generating the high frequency alternating current, wherein the quasi-resonant inverter is more cost-effective because it only requires one power switch.
However, in quasi-resonant type induction cookers, the oscillation of the pot would generate an annoying noise whenever the induction cooker is turned on or turned off. This is because of the abrupt change of the magnetic field in the coil. Some prior attempts aim at increasing the duration of the pulse cycle so as to mitigate the discomfort experienced by the user. However, extending the duration of the pulse cycle may significantly change the temperature of the pot thereby decrease the heating efficiency of the induction cooker.
In view of the foregoing, there is still room for improvement regarding the control of the quasi-resonant type induction cooker.
A quasi-resonant inverter control system is provided so as to improve the problem of the pot noise caused by the abrupt change of the magnetic field in the coil and avoid the significant variation of the temperature of the pot due to the extended duration of the pulse cycle.
Thus, one aspect of the embodiment of the present invention is to provide a quasi-resonant inverter control system. The quasi-resonant inverter control system comprises a mains zero-crossing detection circuit, a controller, and a power switch driver circuit.
The mains zero-crossing detection circuit detects a plurality of zero-crossing points of an input alternating-current voltage to output a zero-crossing point detection signal based on the zero-crossing points. The controller controls a plurality of pulse cycles, wherein each of the pulse cycles comprises a working duration and a non-working duration, and each of the working durations comprises a start point and an end point; the controller receives the zero-crossing point detection signal to determine the start points and the end points of the working durations based on the zero-crossing point detection signal and generates a control signal based on the start points and the end points of the working durations. The power switch driver circuit is electrically connected to the controller wherein the power switch driver circuit is operable to receive the control signal to control the quasi-resonant inverter.
In one embodiment of the present invention, the working durations comprise a plurality of switching cycles each having a duty cycle, and the controller is operable to control the duty cycles so that the duty cycles becomes gradually increase.
In another embodiment of the present invention, the mains zero-crossing detection circuit comprises a power switch. The power switch comprises a control terminal, a first terminal, and a second terminal. The control terminal controls the power switch based on an input alternating-current voltage. The first terminal outputs the zero-crossing point detection signal. The second terminal is electrically connected to a ground terminal. In addition, the control terminal turns on the power switch during the positive half cycle of the input voltage and turns off the power switch during the negative half cycle of the input voltage.
In another aspect, the embodiment of the present invention provides an electric heating device. The electric heating device comprises a quasi-resonant inverter and a quasi-resonant inverter control system. The quasi-resonant inverter transduces a direct-current voltage into a high frequency alternating-current voltage.
The quasi-resonant inverter control system comprises a mains zero-crossing detection circuit, a controller, and a power switch driver circuit. The mains zero-crossing detection circuit detects a plurality of zero-crossing points of an input alternating-current voltage and outputs a zero-crossing point detection signal. The controller controls a plurality of pulse cycles, wherein each of the pulse cycles comprises a working duration and a non-working duration, and each of the working duration comprises a start point and an end point; the controller receives the zero-crossing point detection signal to determine the start points and the end points of the working durations based on the zero-crossing point detection signal and generates a control signal based on the start points and the end points of the working durations. The power switch driver circuit is electrically connected to the controller wherein the power switch driver circuit is operable to receive the control signal to control the quasi-resonant inverter
In one embodiment of the present invention, the working durations comprise a plurality of switching cycles, and the controller is operable to control the duty cycles of each of the switching cycles so that the duty cycles gradually increase.
In another embodiment of the present invention, the mains zero-crossing detection circuit comprises a power switch. The power switch comprises a control terminal, a first terminal, and a second terminal. The control terminal switches the power switch based on an input alternating-current voltage. The first terminal outputs the zero-crossing point detection signal. The second terminal is electrically connected to a ground terminal. In addition, the control terminal turns on the power switch during the positive half cycle of the input voltage and turns off the power switch during the negative half cycle of the input voltage.
In yet another embodiment of the present invention, the electric heating device further comprises a rectifier circuit and a filter circuit. The rectifier circuit transduces the alternating-current voltage into the direct-current voltage. The filter circuit filters a high frequency voltage ripple generated by the quasi-resonant inverter.
In still another embodiment of the present invention, the electric heating device further comprises an electromagnetic interference filter. The electromagnetic interference filter suppresses the electromagnetic interference noise generated by the quasi-resonant inverter working in a high frequency.
In yet another aspect, the embodiment of the present invention provides a method for controlling a quasi-resonant inverter. The method for controlling a quasi-resonant inverter comprises the steps of: detecting a plurality of zero-crossing points of an input alternating-current voltage to generate a zero-crossing point detection signal and determining a start point and an end point of a working duration of a plurality of pulse cycles based on the zero-crossing point detection signal; generating a switching signal based on the start points and the end points of the working durations; and controlling the quasi-resonant inverter based on the switching signal.
In one embodiment of the present invention, the method for controlling a quasi-resonant inverter further comprises the step of: controlling a duty cycle of a plurality of switching cycles of each of the working durations so that each of the duty cycles gradually increase.
In summary, the embodiments of the present invention provide a quasi-resonant inverter control system so as to improve the problem of the pot noise caused by the abrupt change of the magnetic field in the coil and avoid the significant variation of the temperature of the pot due to the extended period of the pulse cycle. As such, the quasi-resonant inverter control systems in accordance with the embodiments of the present invention can decrease the noise generated by the operation of the quasi-resonant inverter of the pot during the pulse cycle as well as provide better heating efficiency.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the invention as claimed.
The invention can be more fully understood by reading the following detailed description of the embodiments, with reference made to the accompanying drawings as follows:
The present disclosure is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. Various embodiments of the disclosure are now described in detail. Referring to the drawings, like numbers indicate like components throughout the views. As used in the description herein and throughout the claims that follow, the meaning of “a”, “an”, and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein and throughout the claims that follow, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. Certain terms that are used to describe the disclosure are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the disclosure. The use of examples anywhere in this specification, including examples of any terms discussed herein, is illustrative only, and in no way limits the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.
As used herein, “around”, “about” or “approximately” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term “around”, “about” or “approximately” can be inferred if not expressly stated.
As used herein, the terms “comprising,” “including,” “having,” “containing,” “involving,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
In practical, the electromagnetic interference filter 110 suppresses an electromagnetic interference noise generated by the quasi-resonant inverter 140 working in a high frequency. The rectifier circuit 120 is electrically connected to the electromagnetic interference filter 110 and transduces an alternating-current voltage VAC into a direct-current voltage VDC_link. The filter circuit 130 reduces a high frequency voltage ripple generated by the quasi-resonant inverter 140. The quasi-resonant inverter 140 transduces the direct-current voltage VDC_link into a high frequency alternating-current voltage. When the high frequency alternating-current current flows through a coil 160, the alternating magnetic field is generated thus an eddy current occurs on the surface of the pot 170 so that Joule loss generated by the pot 170 can be used to heat foods or water.
Particularly, as shown in
The principle of the electric heating device is as mentioned above; however, every time the quasi-resonant type electric heating device is activated or shut down, the pot 170 vibrates and generates an annoying noise due to the abrupt change of the magnetic field in the coil. As a result, the embodiment of the present invention provides a quasi-resonant inverter control system 150 so as to improve the existing problem.
Reference is now made to
Particularly, the mains zero-crossing detection circuit 152 detects a plurality of zero-crossing points of an input alternating-current voltage VAC and outputs a zero-crossing point detection signal based on the zero-crossing points. The controller 154 controls a plurality of pulse cycles, wherein each of the pulse cycles comprises a working duration and a non-working duration, and each of the working durations comprises a start point and an end point; the controller 154 receives the zero-crossing point detection signal to determine the start points and the end points of the working durations based on the zero-crossing point detection signal and generates a control signal based on the start points and the end points of the working durations. The power switch driver circuit 156 may be electrically connected to the quasi-resonant inverter 140 and the controller 154 wherein the power switch driver circuit 156 is operable to receive the control signal to control the quasi-resonant inverter 140.
For the mains zero-crossing detection circuit 152 as shown in
In this embodiment, the control terminal 157 controls the power switch M1 based on the input voltage VAC. In detail, the input voltage VAC the Line terminal of the mains zero-crossing detection circuit 152 receives may be divided by a voltage divider, and the divided voltage of the alternating-current voltage VAC is provided to the control terminal 157 to control the power switch M1. However, the scope of the present application is not intended to be limited to the embodiment, it should be understood by those skilled in the art that only if the power switch M1 can be controlled accurately, the control terminal 157 may use all sorts of the alternating-current voltage VAC.
Moreover, the first terminal 158 outputs the zero-crossing point detection signal Mains_ZC. The second terminal 159 is electrically connected to a ground terminal.
In practical, the control terminal 157 turns on the power switch M1 during the positive half cycle of the alternating-current voltage VAC, and the zero-crossing point detection signal Mains_ZC outputted by the first terminal 158 is a low level signal. The control terminal 157 turns off the power switch M1 during the negative half cycle of the alternating-current voltage, and the zero-crossing point detection signal Mains_ZC outputted by the first terminal 158 is a high level signal.
Therefore, the mains zero-crossing detection circuit 152 controls the power switch M1 to be turned on or turned off based on the alternating-current voltage VAC to detect a plurality of zero-crossing points, and the first terminal 158 outputs the zero-crossing point detection signal Mains_ZC.
Reference is now made to
As shown in
In view of the foregoing, the controller 154 can generate control signal based on the start point 420 and the end point 410 of the working durations. As shown in
As mentioned above, the duty cycles gradually increase so that the instant input voltage of the quasi-resonant inverter 140 becomes smaller to reduce the changing of the magnetic field in the coil 160 due to using the zero-crossing point of the alternating-current voltage VAC (or the DC-link voltage VDC_link) as the start point 420 and the end point 410 of the working duration and the duty cycle of the switching cycles in each of the working durations can be controlled based on the start point of the working durations. As a result, the problem of the pot 170 noise caused by abrupt change of the magnetic field in the coil 160 can be improved.
In addition, the embodiment of the present invention doesn't introduce the solvent in the prior art; that is to say, the embodiment of the present invention doesn't increase the pulse cycle to mitigate the discomfort experienced by the user. Therefore, compared with the prior art, the embodiment of the present invention can avoid significant variation of the temperature of the pot 170 due to the extended duration of the pulse cycle so that the embodiment of the present invention can decrease the noise of the pot 170 generated by the quasi-resonant inverter 140 when turning on and turning off itself and provide better heating efficiency.
The power switch driver circuit 156 as shown in
The controller 154 controls the duty cycles so that the duty cycles gradually increase from the start point of the working duration; that is to say, a soft start is introduced. As a result, the magnetic field of the coil 160 may be gradually increased so as to reduce the noise generated by the pot 170.
In step 610, the mains zero-crossing detection circuit 152 as shown in
In detail, as shown in
As a result, the zero-crossing point of the alternating-current voltage VAC (also the zero-crossing point of the DC-link voltage VDC_link) is used as the start point 420 and the end point 410 so as to reduce the change of the magnetic field in the coil 160 due to the quasi-resonant inverter 140 implementing in a smaller input voltage.
Next, after determining the start point and the end point of the working durations, the method 600 further comprises the steps of controlling duty cycles of a plurality of switching cycles of each of the working durations so that the duty cycles gradually increase (step 620); generating a switching signal based on the start points and the end points of the working durations (step 630); then, controlling the quasi-resonant inverter based on the switching signal (step 640). As a result, the problem of the pot 170 noise caused by abrupt change of the magnetic field in the coil 160 can be improved.
In step 620, the controller 154 may be implemented to control the duty cycles of switching cycles of each of the working durations so that the duty cycles gradually increase; particularly, a soft start has been implemented with the controller 154. As a result, the magnetic field of the coil 160 may be gradually increased so as to reduce the noise generated by the pot 170.
Moreover, in step 630, the controller 154 may be implemented to generate a switching signal based on the start points and the end points of the working durations; then, in step 640, the power switch driver circuit 156 as shown in
In view of the foregoing embodiments of the present invention, many advantages of the present invention are now apparent. The embodiment of the present invention provides a quasi-resonant inverter control system 150 so as to improve the problem of the pot 170 noise caused by abrupt change of the magnetic field in the coil 160 and avoid the significant variation of the temperature of the pot 170 due to the extended period of the pulse cycle in prior art so that the embodiment of the present invention can decrease the noise generated by the operation of the quasi-resonant inverter of the pot during the pulse cycle and achieve the aim of keeping warm better.
It will be understood that the above description of embodiments is given by way of example only and that various modifications may be made by those with ordinary skill in the art. The above specification, examples and data provide a complete description of the structure and use of exemplary embodiments of the invention. Although various embodiments of the invention have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those with ordinary skill in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention, and the scope thereof is determined by the claims that follow.
Number | Date | Country | Kind |
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100102424 | Jan 2011 | TW | national |