1. Field of the Invention
The invention relates generally to a system for pleasurable use by people of all ages with youthful minds in operating remotely controlled vehicles simultaneously in a somewhat confined area. More specifically, this invention relates to remotely controlled vehicles such as toy dump trucks that can be operated to mimic the operation of similar full-size vehicles having accessories for scooping up material, transferring the material to a hopper, and then automatically activating the hopper to dump the material. In addition, the system also includes a trailer hitch that can be remotely engaged or disengaged by controlling the position of the scooper.
2. Description of the Related Art
Various types of play systems exist, and have existed for some time, in which vehicles are moved on a remotely controlled basis. Examples of a vehicle in such a system are an automobile, airplane, truck or construction vehicle. In most such systems, however, the functions and activities that the vehicle is capable of are limited to moving along a floor or along the ground or in the air.
Other types of play systems involve the use of blocks for building structures. These blocks often include structure for providing an interlocking relation-ship between abutting blocks. In this way, elaborate structures can be created by users with creative minds. Such structures are generally built by hand.
Tests have indicated that there is a desirability, and even a need, for play systems in which vehicles are remotely operated to perform functions other than to move aimlessly along a floor or along the ground For example, tests have indicated there is a desirability, and even a need, for a play system in which the remotely controlled vehicles can transport elements such as blocks to construct creative structures. There is also a desirability, and even a need for play systems in which a plurality of vehicles can be remotely controlled by switches in hand-held pads to compete against one another in performing a first task or to cooperate in performing a second task such as building a miniature community through the transport of miniature blocks or other suitably sized material.
Co-pending application Ser. No. 08/580,753 filed by John J. Crane on Dec. 29, 1995, for a “Remote Control System for Operating Toys” and assigned of record to the assignee of record of this application discloses and claims a play system for use by people of all ages with youthful minds. It provides for a simultaneous control by each player of an individual one of a plurality of remotely controlled vehicles. This control is provided by the operation by each such player of switches in a hand-held unit or pad, the operation of each switch in such hand-held unit or pad providing a control of a different function in the individual one of the remotely controlled vehicles. Each of the remotely controlled vehicles in the system disclosed an claimed in application 08/580,753 can be operated in a competitive relationship with others of the remotely controlled vehicles or in a co-operative relationship with others of the remotely controlled vehicles. The vehicles can be constructed to pick up and transport elements such as blocks or marbles and to deposit such elements at displaced positions.
When manually closed in one embodiment of the system disclosed and claimed in application Ser. No. 08/580,753, switches in pads control the selection of toy vehicles and the operation of motors for moving the vehicles forwardly, rearwardly, to the left and to the right and moving upwardly and downwardly (and rightwardly and leftwardly) a receptacle for holding transportable elements (e.g. marbles) or blocks.
When sequentially and cyclically interrogated by a central station, each pad in the system disclosed and claimed in application Ser. No. 08/580,753 sends through wires to the central station signals indicating the switch closures in such pad. Such station produces first binary signals addressing the vehicle selected by such pad and second binary signals identifying the control operations in such vehicle. Thereafter the switches identifying in such pad the control operations in such selected vehicle can be closed without closing the switches identifying such vehicle.
The first and second signals for each vehicle in the system disclosed and claimed in application Ser. No. 08/580,753 are transmitted by wireless by the central station to all of the vehicles at a common carrier frequency modulated by the first and second binary signals. The vehicle identified by the transmitted address demodulates the modulating signal and operates its motors in accordance with such demodulation. When the station fails to receive signals from a pad for a particular period of time, the vehicle selected by such pad becomes available for selection by another pad and such pad can select that vehicle or another vehicle.
A cable may couple two (2) central stations (one as a master and the other as a slave) in the system disclosed and claimed in application Ser. No. 08/580,753 so as to increase the number of pads controlling the vehicles. Stationary accessories (e.g. elevator) connected by wires to the central station become operative when selected by the pads.
Co-pending application Ser. No. 08/763,678, filed by William M. Barton, Jr., Peter C. DeAngelis and Paul Eichen on Dec. 11, 1996 for a “System For And Method Of Selectively Providing The Operation Of Toy Vehicles” and assigned of record to the assignee of record of this application discloses and claims a system wherein a key in a vehicle socket closes contacts to reset a vehicle microcontroller to a neutral state. Ribs disposed in a particular pattern in the key operate switches in a particular pattern in the vehicle to provide an address for the vehicle with the vehicle inactive but powered. When the vehicle receives such individual address from an individual one of the pads in a plurality within a first particular time period thereafter, the vehicle is operated by commands from such pad. Such individual pad operates such vehicle as long as such vehicle receives commands from such individual pad within the first particular period after the previous command from such individual pad. During this period, the vehicle has a first illumination to indicate that it is being operated.
When the individual pad of the system disclosed and claimed in application Ser. No. 08/763,678 fails to provide commands to such vehicle within such first particular time period, the vehicle becomes inactive but powered and provides a second illumination. While inactive but powered, the vehicle can be addressed and subsequently commanded by any pad including the individual pad, which thereafter commands the vehicle. The vehicle becomes de-activated and not illuminated if (a) the vehicle is not selected by any of the pads during a second particular time period after becoming inactivated but powered or, alternatively, (b) all of the vehicles become inactivated but powered and none is selected during the second particular period. The vehicle becomes deactivated and not illuminated. The key can thereafter be actuated to operate the vehicle to the inactive but powered state.
Co-pending application Ser. No. 08/696,263, filed by Peter C. DeAngelis on Aug. 13, 1996 for a “System And Method Of Controlling The Operation Of Toys” and assigned of record to the assignee of record of this application discloses and claims a system wherein individual ones of pads remotely control the operation of selective ones of vehicles. In each pad, (a) at least a first control provides for the selection of one of the vehicles, (b) second controls provide for the movement of the selected vehicle and (c) third controls provide for the operation of working members (e.g. pivotable bins) in the selected vehicle. Each pad provides a carrier signal, preferably common with the carrier signals from the other pads. Each pad modulates the carrier signal in accordance with the operation of the pad controls. The first control in each pad provides an address distinctive to the selected one of the vehicles and modulates the carrier signal in accordance with such address.
Each pad of the system disclosed and claimed in application 08/696,263 sends the modulated carrier signals to the vehicles in a pseudo random pattern, different for each pad, with respect to time. Each vehicle demodulates the carrier signals to recover the address distinctive to such vehicle. Each vehicle then provides a movement of such vehicle and an operation of the working members in such vehicle in accordance with the modulations provided in the carrier signal by the operation of the second and third controls in the pads selecting such vehicle. Each vehicle is controlled by an individual one of the pads for the time period that such pad sends control signals to such vehicle within a particular period of time from the last transmission of such control signals to such vehicle. Thereafter such vehicle can be selected by such pad or by another pad.
What has been needed, and heretofore unavailable, is a play system including vehicles that are capable of being remotely operated to accomplish tasks such as lifting, scooping, dumping, leveling and hauling suitably sized materials such as marbles or small blocks, thus providing a person having a youthful mind with opportunities for realistic play and enjoyment.
Briefly and in general terms, the present invention provides a new and improved play system for use by people of all ages with youthful minds. It provides for simultaneous control by each player of an individual one of a plurality of remotely controlled vehicles. This control is provided by the operation by each such player of switches in a hand-held unit or pad, the operation of each switch in such hand-held unit providing a control of a different function in the individual one of the remotely controlled vehicles. Each of the remotely controlled vehicles in the system of this invention can be operated in a competitive relationship with others of the remotely controlled vehicles or in a co-operative relationship with others of the remotely controlled vehicles. The vehicles can be constructed to pick up and transport elements such as blocks or marbles and to deposit such elements at displaced positions.
More specifically, when manually closed in one embodiment of the invention, switches in pads control the selection of toy vehicles and the operation of motors for moving the vehicles forwardly, rearwardly, to the left and to the right, and moving upwardly and downwardly a receptacle or bin for holding transportable elements (e.g. marbles).
The pads may be interrogated by a central station in either a sequential or parallel manner, the pads sending signals representative of switch closures in the pad to the central station over wires. The central station receives the signals from the pad, and forms packets of data to be transmitted over radio frequencies to receivers in the toy vehicles. The central station forms the packet to have a first binary signal addressing the vehicle selected by such pad and a second binary signal identifying the control operation in such vehicle.
The packets of data formed by the central station are transmitted by wireless to all of the vehicles at a common carrier frequency modulated by the first and second binary signals. The vehicle identified by the transmitted address demodulates the modulating signals and operates its motors in accordance with such demodulation. When the station fails to receive signals from a pad for a particular period of time, the vehicle selected by such pad becomes available for selection by another pad and such pad can select that vehicle or another vehicle.
The pads also include a switch to set the pad into a mode wherein a second pad may also select and control the vehicle selected by the first pad. Another novel aspect of the present invention is the inclusion of a flashback capability that may also be sensitive to the setting of the mode of a pad. When a pad has been de-selected because the central station has failed to receive commands from the pad for a particular period of time, pushing any button on the de-selected pad will cause the central station to attempt to select the last vehicle controlled by the pad. If this attempt fails because the vehicle is already selected by another pad, and that pad's mode is not set to allowing sharing of control of the vehicle, the central station attempts to select the second to last vehicle controlled by the de-selected pad. If this second attempt fails, the central station may automatically to attempt to select each of the toy vehicles in sequence until one such vehicle has been selected. When the mode switch of the pad of a vehicle that is already selected is set in the control sharing mode, the vehicle may be automatically selected by the de-selected pad.
When a vehicle has received no packets of data addressed to it for a particular time, the vehicle may enter a powered, but inactive state. The receiver of the vehicle may remain in the powered, but inactive state until it receives at least two identical commands addressed to the particular vehicle.
A novel aspect of the present invention is the wiring and programmable logic device used to couple the pad to the central station. All of the signals transmitted by the pads and central station between the pads and central station are transmitted over only three wires. The particular arrangement of wires allows all of the pads connected to the central station to be interrogated either simultaneously or sequentially, and for signals to be sent to the pads by the central station selectively. The programmable logic in the pads includes shift registers for shifting the status of switch closures to the central station over the three wires, and also for shifting signals received from the central station to a bank of light emitting diodes to update the status of the light emitting diodes.
In another aspect of the invention, the central station includes a smart port. In this arrangement, all of the signals from the pads may be routed through the smart port to an accessory connected to the smart port by a cable. In one embodiment, this accessory may be another central station, such that the second central station is a slave to the first central station to increase the number of pads controlling the vehicles. In another embodiment, this accessory may operate upon the signals received through the smart port before returning the altered signals to the central station to be transmitted to the vehicles. In this manner, the actions of one or more, and also all, of the switches of the pads may be reprogrammed to cause the vehicle or other toy selected by the pad to carry out actions different from the actions normally controlled by the pads. This allows for future upgrading of the toy vehicles or the use of other radio controlled toys, including changing the game environment to include other types of competitive or co-operative play, such as a hockey game without replacing the central station.
In another aspect of the invention, when one of the switches controlling the motion of one or more of the motors of a selected vehicle is actuated for a particular time, the motor will be controlled at a first speed upon actuation of the switch, and then at a second speed if the actuation exceeds the particular time. Actuating the switch even longer may energize the motor to run at a third speed. If another of the motors of the vehicle are energized by actuating a switch on the pad, the other motor will start up at the same speed as the motor that is already energized.
In another aspect of the present invention, the motors of the vehicle may be driven by pulse wave modulated signals for a particular duty cycle. When such a motor is first energized, the pulse width modulation signal is asserted during a first portion of the duty cycle. This ensures that switch actuations on the pad to control the motion of the vehicle selected by the pad will be effectuated as rapidly as possible, thus enhancing the ability of a user to control the vehicle in tight positions.
In still another aspect of the present invention, the central station prioritizes the transmission of packets to the vehicles to reduce lag time between switch actuation and vehicle motion. In this aspect, the central station continuously and sequentially transmits packets to all of the vehicles, including packets having no signals. This stream of packets is interpreted by the receivers of the vehicle as representing a powered on state for the central station, even if no signals to control any of the motors of any of the vehicles is included in the packets. When a switch is actuated on a pad, the central station forms a packet of data to be transmitted to the vehicle representative of the state of the switch closures of such pad. This packet is inserted into the stream of continuously transmitted packets at the earliest possible time, even if the packet is inserted out of sequential order.
These and other features and advantages of the invention will become apparent from the following detailed description when taken in conjunction with the accompanying exemplary drawings.
The drawings will now be described in more detail, wherein like referenced numerals refer to like or corresponding elements among the several drawings. Moreover, reference may be made to United States patent applications Ser. No. 08/580,753, Ser. No. 08/763,678 and Ser. No. 08/696,263, which are hereby incorporated in their entirety.
Referring now to
It will be understood that the toy vehicles 12, 14, 16 and 17 are for illustration purposes only, and a variety of alternative forms are possible. Such alternative forms may be, for example only, and not limited to, various combinations of features. For example, a transport member such as the pivotable bin or container 22, here shown as a scoop 27, such as is disposed at the front end of the skip loader 16 may alternatively be disposed at the front end of a dump truck 25 such that the transport member or scoop 27 may pick up and/or transport storable and/or transportable elements and/or drop the storable and/or transportable elements into the pivotable bin or container 29 of the dump truck 25.
Each of the toy vehicles 12, 14, 16, 17 and 25 may also have a trailer hitch 19 mounted on the front or rear of the vehicle for hooking a hitch member of another vehicle, such as a trailer (not shown) to the hitch 19 of the vehicles 12, 14, 16, 17 and 25. The trailer hitch 19 may be remotely controlled in similar fashion to the working or transport member of the toy vehicle. Alternatively, the trailer hitch may be mechanically interconnected with the working or transport member such that remote control of the working or transport member also controls the trailer hitch 19.
Each of the dump trucks 12 and 25, the fork lift 14 and the skip loaders 16 and 17 may include a plurality of motors. For example, the dump truck 12 may include a pair of reversible motors 28 and 30 (
When the motors 28 and 30 are simultaneously operated in one direction, the dump truck 12 moves forwardly. The vehicle 12 moves rearwardly when the motors 28 and 30 are moved in the opposite direction. The vehicle 12 turns toward the right when the motor 30 is operated without simultaneous operation of the motor 28. The vehicle 12 turns toward the right when the motor 28 is operated without a simultaneous operation of the motor 30.
The vehicle 12 spins to the right when the motor 30 operates to move the vehicle forwardly at the same time that the motor 28 operates to move the vehicle rearwardly. The vehicle 12 spins to the left when the motors 28, 30 are operated in directions opposite to the operations of the motors in spinning the vehicle to the right.
Another reversible motor 32 in the dump truck 12 operates in one direction to pivot the bin 18 upwardly and in the other direction to pivot the bin downwardly. Alternatively, in the embodiment of the dump truck having a scoop 27 disposed at the front of the dump truck 25, the reversible motor 32 operates to lift the scoop 27 upwardly and then rearwardly to lift, transport, and then spill the contents of the scoop 27 into the pivotable bin or container 29 of the dump truck 25. Continued rotation of the motor 32 may also operate to then pivot the bin 29 upwardly to spill the contents of the bin 29 out of the rear of the bin 29. In yet another embodiment, continued rotation of the motor 32 may cause the trailer hitch 19 to open. When the motor 32 is operated in the other direction, the trailer hitch 19 closes, the bin 29 pivots downwardly, and the scoop 27 pivots forwardly and downwardly. An additional motor 33 may operate in one direction to turn the bin 29 to the left and in the other direction to turn the bin 29 to the right.
The construction of the motors 28, 3032 and 33 and the disposition of the motors in the dump trucks 12 and 25 to operate the dump trucks are considered to be well known in the art. The fork lift 14 and the skip loaders 16 and 17 may include motors corresponding to those described above for the dump trucks 12 and 25.
The system 10 may also include stationary plants or accessories. For example, the system 10 may include a pumping station generally indicated at 34 (
The system 10 may also include a plurality of hand-held pads generally indicated at 42a, 42b, 42c and 42d (
When the button 44 is depressed at the segment at the top of the button, the switch 46 is closed to obtain the operation of motor 28 and 30 (
It will be appreciated that pairs of segments of the button 44 may be simultaneously depressed. For example, the top and left portions of the button 44 may be simultaneously depressed to obtain a simultaneous movement of the vehicle 12 forwardly and to the left. However, a simultaneous actuation of the top and bottom segments of the button 44 will not have any effect since they represent contradictory commands This is also true of a simultaneous depression of the left and right segments of the button 44.
Each of the pads 42a, 42b, 42c and 42d may include a button 56 (
A button 58 is provided in each of the pads 42a, 42b, 42c and 42d to select one of the vehicles 12, 14, 16 and 17. The individual one of the vehicles 12, 14, 16 and 17 selected at any instant by each of the pads 42a, 42b, 42c and 42d is dependent upon the number of times that the button is depressed in that pad within a particular period of time. For example, one depression of the button 58 may cause the dump truck 12 to be selected and two sequential selections of the button 58 within the particular period of time may cause the fork lift 14 to be selected.
Every time that the button 58 is actuated or depressed within the particular period of time, a switch 59 (in
Buttons 60a and 60b are also included on each of the pads 42a, 42b, 42c and 42d. When depressed, the buttons 60a and 60b respectively close switches 62a and 62b in
It will be appreciated that other controls may be included in each of the pads 42a, 42b, 42c and 42d. For example, buttons 61a and 61b may be included in each of the pads 42a, 42b, 42c and 42d to pivot the bin 18 to the right or left when the vehicle 12 has been selected. Such movements facilitate the ability of the bin 18 to scoop elements such as blocks 24 and marbles 26 upwardly from the floor or ground or from any other position and to subsequently deposit such elements on the floor or ground or any other position. It will be appreciated that different combinations of buttons may be actuated simultaneously to produce different combinations of motions. For example, a bin in a selected one of the vehicles may be moved at the same time that the selected one of the vehicles is moved.
Switch 65 is provided in the pads 42a, 42b, 42c and 42d to select the mode of control sharing among the pads 42a, 42b, 42c and 42d. As will be described more fully below, when switch 65 is positioned in a first position to set, for example, pad 42a in a first mode, the toy vehicle that is selected and energized by the pad 42a may be controlled only by actuating the buttons on the pad 42a. No other pad, such as pads 42b, 42c or 42d may control the operation of the vehicle selected by pad 42a. If, however, the operator of pad 42a sets pad 42a in a second mode by switching switch 65 to a second position, the toy vehicle, for example dump truck 12 controlled by pad 42a may also be controlled by any or all of pads 42b, 42c or 42d. In this manner, the operator using pad 42a may grant the operators of any or all of pads 42b, 42c or 42b the ability to control the toy vehicle selected by 42a. The operator of pad 42a, however, may not control any toy vehicle selected by any other of pads 42b, 42c or 42d unless such other one, or all, of those pads is also set in the second mode by positioning the switch 65 of a particular pad in the second position.
Buttons 47 and 49 are also included on each of the pads 42a, 42b, 42c and 42d. When depressed, the button 47 closes switch 53 and button 49 closes switch 51. The functions of switches 51 and 53 will be described more fully below.
A central station generally indicated at 64 in the
The transmission may be in packets of signals. This transmission causes the selected ones of the vehicles 12, 14, 16, 17 and 25 to perform individual ones of the functions directed by the depression of the different buttons on the individual ones of the pads. When the commands from the individual ones of the pads 42a, 42b, 42c and 42d are to pass to the stationary accessories 34 and 38 as a result of the depression of the buttons 56 on the individual ones of the pads, the central station processes the commands and sends signals through cables 70 to the selected ones of the stationary accessories.
The microcontroller 76 is shown as including a read only memory (ROM) 80 and a random access memory (RAM) 82. Such a microcontroller may be considered to be standard in the computing industry. However, the programming in the microcontroller and the information stored in the read only memory 80 and the random access memory 82 are individual to his invention.
The read only memory 80 stores permanent information and the random access memory stores volatile (or impermanent) information. For example, the read only memory 80 may store the sequence in which the different switches in the pad 42a provide indications of whether or not they have been closed. The random access memory 82 may receive this sequence from the read only memory 80 and may store indications of whether or not the switches in the particular sequence have been closed for each individual one of the pads 42a, 42b, 42c and 42d.
The pads 42a, 42b, 42c and 42d are respectively connected to the central station 64 by cables 66a, 66b, 66c and 66d (
The central station provides a clock signal, SCLK to the pad 42a over line 86 of cable 66a. A second line, line 84, in cable 66a, carries interrogation signals from the central station 64 to the pad 42a. The pad 42a transmits signals over line 88 (SDATA) of cable 66a to the central station 64 in response to a combination of the interrogation signal transmitted by the central station 64 to the pad 42a over line 84 and the clock signal transmitted to the pad 42a by the central station 64 over line 86. Thus, only three lines in each one of cables 66a, 66b, 66c and 66c are used for interrogation of the pad 42a and communication of data by the pad 42a to the central station 64. A more detailed description of the interrogation and data transmission process will be provided below.
A fourth line in cable 66a provides electrical power to the pad 42a from the central station 64. A fifth line in cable 66a serves as a common ground connection between the pad 42a and the central station 64.
The pad 42a in
The pads 42a, 42b, 42c and 42d include an array of a plurality of light emitting diodes (LED) generally indicated at 93. These light emitting diodes 93 provide a visual indication of which one of the vehicles 12, 14, 16, 17 and 25 has been selected by the operator of a particular pad. The pads 42a, 42b, 42c and 42d may be connected to the central station 64 by plugging the end of the respective one of cables 66a, 66b, 66c and 66d into one of the ports on the central station 64 provided for that purpose. When the power is provided to the central station 64 and the system 10 is turned on, the start up state of the system 10 is such that none of the vehicles 12, 14, 16, 17 and 25 is selected by any of the pads 42a, 42b, 42c and 42d. Accordingly, the array of light emitting diodes 93 on each of the pads 42a, 42b, 42c and 42d may provide an indication on each pad that no vehicle has been selected by the operator of that pad. Such an indication may be, for example, providing a signal to the first individual light emitting diode 93 in the array for a predetermined period of time to light the light emitting diode 93, removing the signal, causing the lighted light emitting diode to be extinguished, and then providing the signal to the next individual light emitting diode 93 in the array. This process is continued, lighting each of the individual light emitting diodes 93 in turn until all of the light emitting diodes have been illuminated or until button 58 has been depressed, actuating switch 59 to select one of the vehicles 12, 14, 16, 17 and 25. If all of the light emitting diodes 93 in the array have been illuminated, and the button 58 has not been depressed by the operator, the first light emitting diode 93 in the array will again be illuminated, followed by the second light emitting diode, and so on as described above.
It may also happen that the system 10 is in use by one or more operators at the time an additional operator desires to also use, the system, but not all of the pads 42a, 42b, 42c and 42d are connected to the central station 64. Thus, one of the pads 42a, 42b, 42c and 42d may need to be second to the central station while the system 10 is in use to accommodate the additional operator. One advantage of the present invention is that an additional one or more of the pads 42a, 42b, 42c and 42d may be connected to the central station 64 while the system 10 is in use without powering down the system 10. The central station 64 is capable of detecting the additional one or more of the pads 42a, 42b, 42c and 42d when it is connected to the central station 64, initialize the newly connected one or more of the pads 42a, 42b, 42c and 42d, and cause the light emitting diodes 93 of the newly connected pad to indicate that none of the vehicles 12, 14, 16, 17 and 25 have been selected by the newly connected pad.
Alternatively, an operator may disconnect one of the pads 42a, 42b, 42c and 42d from the central station 64 while the system 10 is in use and others of the pads 42a, 42b, 42c and 42d are being used. When the pad is disconnected, the central station 64 automatically detects that the pad is disconnected and transmits a signal to the vehicle selected by the disconnected pad causing the vehicle to indicate that it is now available for selection by another one of the pads 42a, 42b, 42c and 42d that remain connected to the central station 64. When a vehicle is being controlled by more than one pad, such as when one of the pads controlling the vehicle is in the second mode as described previously, disconnection of one of the pads will not affect the control of the vehicle by the remaining, connected pad.
As previously indicated, the pad 42a selects one of the vehicles 12, 14, 16, 17 and 25 in accordance with the number of closings of the switch 59. As the user of the pad 42a provides successive actuations or depressions of the button 58, signals are introduced to a shift register 90 through a line 92 to indicate which one of the vehicles 12, 14, 16, 17 and 25 would be selected if there were no further depressions of the button. Each one of the depressions of the button 58 causes the indication to be shifted to the right in the shift register 90. Such an indication is provided on an individual one of the plurality of light emitting diodes (LED) 93. The shifting of the indication in the shift register 90 may be synchronized with a clock signal on a line 95. Thus, the illuminated one of the light emitting diodes 93 at each instant indicates at that instant the individual one of the vehicles 12, 14, 16, 17 and 25 that the pad 42a has selected at such instant
The central station 64 is shown in additional detail in
Since the read only memory 96 knows which one of the pads 42a, 42b, 42c and 42d is being interrogated at each instant, it knows the individual one of the pads responding at that instant to such interrogation. The read only memory 96 can provide this information to the microcontroller 94 when the microcontroller provides for the transmittal of information to the vehicles 12, 14, 16, 17 and 25. Alternatively, the microcontroller 76 in the pad 42a can provide an address indicating the pad 42a when the microcontroller sends the binary signals relating to the status of the switches 46, 48, 50 and 52 and the switches 51, 53, 57, 59, 62a, 62b, 63a, 63b and 65 to the central station 64.
As an example of the information stored in the random access memory 98 in
When the central station 64 receives from the pad 42a the signals indicating the closure (or the lack of closure) of the switches 46, 48, 50 and 52 and the switches 51, 53, 57, 59, 62a, 62b, 63a, 63b and 65, the central station retrieves from the read only memory 96 the address of the individual one of the vehicles indicated by the closures of the switch 59 in the pad. The central station may also retrieve the address of the pad 42a from the read only memory 96.
The central station 64 then formulates in binary form a composite address identifying the pad 42a and the selected one of the vehicles 12, 14, 16, 17 and 25 and stores this composite address in the random access memory 98. The central station 64 then provides a packet or sequence of signals in binary form including the composite address and including the status of the opening and closing of each of the switches in the pad 42a This packet or sequence indicates in binary form the status of the closure of each of the switches 46, 48, 50 and 52 and the switches 51, 53, 57, 59, 62a, 62b, 63a, 63b and 65.
Each packet of information including the composite addresses and the switch closure information for the pad 42a is introduced through a line 102 (
When the radio frequency transmitter 104 receives the enabling signal on the line 106 and the address and data signals on the line 102, the antenna 68 (also shown in
Referring now to
One possible sequencing of the binary signals comprising the packet 200 is depicted in
Following the identification bits 206, 208, 210 and 212 are 11 bits of binary information that reflect the status of switch closures on the pad 42a For example, when switch 46 is closed by an operator depressing button 44 to control the selected one of the vehicles 12, 14, 16, 17 and 25 to move forward, bit 214 will be a binary 1. If the operator has released button 44, or depressed button 44 in such a manner that switch 46 is no longer closed, bit 214 will be a binary 0. Similarly, actuating button 44 to close switch 48 results in bit 216 to be a binary 1; actuating switch 50 causes bit 218 to be a binary 1; actuating switch 52 causes bit 220 to be a binary 1. Actuating button 60a to lift a bin, for example bin 18, closes switch 62a and causes the value of bit 222 to be a binary 1. Similarly, actuating button 60b to lower bin 18 closes switch 62b and causes the value of bit 224 to be a binary 1. Actuating button 61a to pivot bin 8 to the right, or close the grip of the fork lift 14 closes switch 63a and causes the value of bit 226 to be a binary 1. Actuating button 61b to pivot bin 18 to the left, or to open the grip of the fork lift 14 closes switch 63b and causes the value of bit 228 to be a binary 1.
One unique capability of the system of the present invention is the incorporation of a shift button 49. When the “shift” button 49 is depressed, actuating switch 51, in conjunction with the simultaneous depression of one of buttons 60a, 60b, 61a and 61b, the microcontroller 94 may interpret the simultaneous depressions of shift button 49 and one of the other buttons as a shifted command, and cause the value of bit 230 to be a binary 1. Similarly, simultaneous depression of button 47, closing switch 53, and any one of buttons 60a, 60b, 61a and 61b will be interpreted by the microcontroller 94 of the central station 64 as a second shifted command. The microcontroller will then set the value of bit 232 to a binary 1.
The final bit of the packet 200 is bit 236. Unlike the other data bits in the packet 200, bit 236 is reserved for use by an accessory connected to the smart port 115. This bit may be set by the microcontroller in an accessory connected to the smart port 115 to control the microcontroller 94 of the central station 64 to cause an action to take place, such as energizing a sound board to simulate, for example, the firing of a gun or the sounding of a train whistle or a truck horn. As will be more fully described below, various accessories or another central station 64b may be connected to the central station 64 through the smart port or adaptor 115. These accessories or additional central station may alter the processing of the signals received from the pad 42a by the microcontroller 94 of the central station 64, such that the binary values of the bits of the packet 200 may be representative of commands to carry out different functions for the buttons of the pad 42a than have been described previously.
In its simplest embodiment, the packet 200 comprises a pair of start bits 202, 204 followed by sixteen data bits, each data bit having a value of binary 0, that are repeatedly transmitted by the radio frequency transmitter at a predetermined frequency or rate. The interval of time between successive pairs of start bits 202, 204 also determines the duration of the sixteen data bits within the packet Thus, the bit duration of each of the sixteen data bits following the start bits 202, 204 is a value equal to the interval of time between pairs of start bits 202, 204 in the stream of packets 200 divided by sixteen, the number of data bits in each packet 200.
Because the output of the radio frequency transmitter 104 is RF energy, it is necessary to encode the packet of energy comprising an individual packet 200 accordingly to represent the binary values of each of the individual ones of the bits comprising the packet 200. In one encoding scheme, a binary 0 may be represented by a transition from low to high at a particular time within the bit duration. This is illustrated at 401 in
The microcontroller 94 stores in the random access memory 98 the individual ones of the vehicles such as the vehicles 12, 14, 16, 17 and 25 being energized at each instant by the individual ones of the pads 42a, 42b, 42c and 42d. Because of this, the central station 64 is able to prevent the interrogated one of the pads 42a, 42b, 42c and 42d from selecting one of the energized vehicles when the pad 42 that had previously selected the energized vehicle has been placed in the first mode by the operator by placing switch 65 in the first position. Thus, for example, if the vehicle 14 is being energized by one of the pads 42a, 42b, 42c and 42d at a particular instant, a first depression of the button 58 in the pad being interrogated at that instant will cause the vehicle 12 to be initially selected and a second depression of the button by such pad will cause the vehicle 14 to be skipped and the vehicle 16 to be selected. It however, the operator of the pad 42 energizing a particular vehicle at a particular instant has been placed in the second mode by placing the switch 65 in the second position, a first depression of the button 58 in another pad being interrogated at that instant will cause the vehicle 12 to be initially selected, and the second depression of the button by such pad will not skip vehicle 14, but will allow the pad to control vehicle 14 in concert with the pad that first energized vehicle 14.
Furthermore, in the example above where the pad 42a has previously selected the vehicle 14, the microcontroller 94 in the central station 64 will cause the vehicle 14 to be released when the pad 42a selects any of the vehicles 12, 16, 17 and 25. Thus, while a single vehicle may be controlled by more than one of pads 42a, 42b, 42c and 42d at a particular instant, each one of pads 42a, 42b, 42c and 42d may only control one of the vehicles 12, 14, 16, 17 and 25 at a single instant. When the vehicle 14 becomes released, it becomes available immediately thereafter to be selected by any one of the pads 42a, 42b, 42c and 42d. The release of the vehicle 14 by the pad 42a and the coupling between the pad 42a and a selected one of the vehicles 12, 14, 16, 17 and 25 are recorded in the random access memory 98 in the microcontroller 94.
It is advantageous to optimize the packets transmitted by the central station 64 so that each transmitted packet contains sufficient information to provide control of the vehicles and accessories in a pleasing manner, but not so much information that troublesome lag times adversely affecting the smooth control of the vehicles are introduced. To prevent such troublesome lag times, the central station 64 uses a variety of methods to prioritize interrogation of the pads 42a, 42b, 42c and 42d, data processing and transmission of the data in packets to the vehicles 12, 14, 1617 and 25.
In one approach, the microcontroller 94 provides packets of data for transmission to each vehicle in operation in a sequential, round-robin, fashion. In this approach, four packets of commands, each packet being associated with the binary address of each of the vehicles being controlled by individual pads 42a, 42b, 42c and 42d, are transmitted one after another until all four packets are transmitted. Thus the packet of commands addressed to a vehicle controlled by pad 42a may be transmitted first, followed by a packet of commands intended for the vehicle controlled by pad 42b, followed by a packet of commands intended for the vehicle controlled by pad 42c and followed by a packet of commands intended for the vehicle controlled by pad 42d. The sequence of packets would then be repeated. It is evident that this is just one possible sequencing of packets that may be transmitted; other sequences of packet transmission are possible, depending on the program commands stored in the read only memory 96 of the microcontroller 94.
This round-robin transmission method may require, for example, 48 milliseconds to transmit for all four packets. In the case where eight vehicles are being controlled, a transmission cycle would require, for example, 96 milliseconds, or almost 1/10th of a second for all eight packets of command data to be transmitted. Even if the vehicles are traveling at the minimum speed the motors are capable of, the first vehicle may travel perhaps several inches between transmission of packets of commands by the central station 64.
Another embodiment of the invention transits packets of data only for vehicles that have been selected by users by pressing button 58 the required number of times within the predetermined time. In this manner, only data for vehicles actually under control of a user is transmitted.
In a preferred embodiment, the random access memory 98 maintains a record of the state of each of the pads 42a, 42b, 42c and 42d and the time since the state of the pads changed. One skilled in the art will understand that the actuation of any of the buttons 44, 47, 4956, 5860a, 60b, 61a, 61b or 65 of the pad 42a results in a change in the state of the pad 42a. If none of the buttons of the pad 42a is actuated by the operator during the time between interrogations of the pad 42a by the central processor 64, then the state of the pad 42a will not have changed.
Since the state of each of the pads 42a, 42b, 42c and 42d is maintained in the random access memory 98 of the central station 64, the microcontroller 94 may further process the signals received from each of the pads 42a, 42b, 42c and 42d to determine if the state of the pad has changed even if an operator has actuated one of the buttons on the pad. For example, if an operator presses button 44 to command the vehicle energized by that pad to move forward, additional actuations of the button 44 without actuating any other of the buttons of the pad will not result in a change in the state of the pad, and a packet of commands need not be transmitted by the microcontroller 94.
As described previously, the microcontroller 94 of the central station 64 may transmit a continuous stream of packets of commands in a sequential, round-robin, fashion to the vehicles controlled by the pads 42a, 42b, 42c and 42d. The microcontroller continues to transmit this sequential stream of packets even when none of the buttons on pads 42a, 42b, 42c and 42d has been actuated.
When, however, the microcontroller 94 of the central station 64 determines that the state of one of the pads 42a, 42b, 42c and 42d has changed, it responds by forming a packet of commands representative of the state of the pad and inserting the newly formed packet of commands into the stream of packets being continuously transmitted, even if the newly formed packet is inserted at a position in the sequence of packets different from the position a packet associated with that particular pad would normally have in the round-robin sequence of packets. If buttons on two or more of the pads 42a, 42b, 42c and 42d are actuated simultaneously, the microcontroller 94 may form packets of commands representative of the state of those pads and insert the packets in the stream of packets. In this case, the microcontroller 94 may insert the newly formed packets in the order in which they would have been sent in the round-robin sequence, except that the string of newly formed packets may be inserted in the continuous round-robin sequence out of order. For example, buttons on pads 42a and 42c may be actuated simultaneously and the microcontroller may form a string of packets representative of the state of the pads 42a and 42c such that the packet associated with pad 42a is transmitted before the packet associated with pad 42c. The microcontroller 94 may then insert this string of packets in the stream of packets at the next available instance, for example, after a packet associated with pad 42c but which is not representative of the change of state of pad 42c has been transmitted. In this manner, the microcontroller 94 employs an intelligent funneling of the data provided by each of the pads 42a, 42b, 42c and 42d during the interrogation process to form packets of commands to be transmitted to each of the vehicles energized by the pads 42a, 42b, 42c and 42d.
The vehicles 12, 14, 16 and 17 are battery powered. As a result, the energy in the batteries in the vehicles 12, 14, 16 and 17 tends to become depleted as the batteries provide the energy for operating the vehicles. The batteries in the vehicles 12 and 14 are respectively indicated at 108 and 110 in
The central station 64 of the present invention, as mentioned previously, includes a microcontroller 94, random access memory 98 and read only memory 96. The central station 64 also includes a smart port 115 that is connected to the microcontroller 94 by lines 505, 510, 520, 530 and 540. The signals transmitted and received by the microcontroller 94 over the SDATA0, SDATA1, SDATA2 and the SDATA3 lines to the pads 42a, 42b, 42c and 42d may be provided to an accessory connected to the smart port 115 over a cable 114. Using this configuration, all of the signals from the pads 42a, 42b, 42c and 42d may be rerouted through the smart port 115 before being processed by the microcontroller 94. One principal advantage of this configuration of the central station 64 is that various accessories, including additional central stations, may be connected to the smart port 115 and alter signals received from the pads 42a, 42b, 42c and 42d and process the signals in a different manner than they would normally be processed by the microcontroller 94. Accessories that may be attached to the smart port 115 may include additional microcontrollers 94a that may, for example, have information stored in a separate read only memory and random access memory that allow the second processor to remap the functions of the buttons 44, 47, 49, 56, 58, 60a, 60b, 61a, 61b and 65 on the pads 42a, 42b, 42c and 42d. For example, a signal from pad 42a representative of the closure of switch 46 could be routed through the smart port 115 and over the cable 114 to be processed by the accessory microcontroller 94a. All signals rerouted to accessories connected to the smart port 115 are returned after processing by the accessory over the cable 114 to the microcontroller 94. The microcontroller 94 then forms a packet 200 comprising data bits commanding the appropriate receiver to take action. For example, a signal from a pad may be interpreted by microcontroller 94a as a command to a toy hockey player to raise its arm, rather than the usual meaning for the command, such as to command a toy vehicle to move forward. The microcontroller 94a would then provide a signal over cable 114 to the microcontroller 94. In this manner, each of the keys of the pads 42a, 42b, 42c and 42d may be reprogrammed to have different functions. This approach is particularly advantageous in that it allows for increased flexibility and future expansion of the capabilities of the central station. Thus, the central station could control a wide variety of games and activities without the need for costly changes in hardware or reprogramming the information stored in the read only memory 96.
A particularly illustrative example of the advantages of the smart port 115 is where an additional central station 64 is connected to the first central station 64. Each central station 64 may have the capabilities of servicing only a limited number of pads. For example, each central station 64 may have the capabilities of servicing only the four (4) pads 42a, 42b, 42c and 42d. It may sometimes happen that the users of the system may wish to be able to service more than four (4) pads. Under such circumstances, the microcontroller 94 in the central station 64 and a microcontroller, generally indicated at 94a, in the second central station corresponding to the central station 64 may be connected by cable 114 to the smart port 115.
One end of the cable 114 may be constructed so as to connect to a ground 117 in the smart port 115. This ground operates upon the central station to which it is connected so that such central station is a slave to, or subservient to, the other central station. For example, the ground 117 in the smart port 115 may be connected to the microcomputer 94a so that the central station including the microcontroller 94a is a slave to the central station 64. When this occurs, the microcontroller 94 in the central station 64 serves as the master for processing the information relating to the four (4) pads and the four (4) vehicles in its system and the four (4) pads and the four (4) vehicles in the other system. The expanded system including the microcontrollers 94 and 94a may be adapted so that the address and data signals generated in the microcontroller 94a may be transmitted by the antenna 68 in the central station 64 when the central station 64 serves as the master station. The operation of the central station 64a may be clocked by the signals extending through a line 118 from the central station 64 to the adaptor 115 and through a corresponding line from the other central station to the adaptor.
Referring now to
As shown in
In a preferred embodiment, each of the microcontrollers 94 and 502 includes a serial interface comprising inputs and outputs for connecting the lines 505, 510, 520, 530 and 540 and various logical elements, such as shift register 97 in the microcontroller 94 of the central station 64 and shift register 542 in the microcontroller 542 of the accessory 500. These serial interfaces enable the transfer of data between the microcontroller 94 of the central station 64 and the microcontroller 502 of the accessory 500. As used in the present invention, the serial interface of the microcontroller 94 of the central station 64 is configured as a master and provides a shift clock signal over the SK line 505 to the SK input of the microcontroller 502 in the accessory 500. Thus, the transfer of data over the serial interface to the microcontroller 502 is controlled by the microcontroller 94 of the central station.
In the present invention, as depicted in
Referring now to
The microcontroller 94 monitors the state of the signal on line ACCIO 530. When the signal on line 530 is high, which may be the normal state of the signal on the line 530, the central station 64 assumes that either no accessory is connected to the smart port 115, or that the accessory 500 is a “dumb” accessory which is incapable of modifying the signals provided by the microcontroller 64 through the smart port 115. Examples of such “dumb” accessories may include devices that react to the signals provided by the central station, but do not process the signals, such as a sound device that produces a sound in response to a signal from the central station. When a “dumb” accessory, or no accessory at all, is connected to the smart port 115, the microcontroller 94 of the central station continues to process data, for example, data received from the pads 42a, 42b, 42c and 42d, in a normal mode, acting upon the data stored in the random access memory 98 and causing signals to be sent to the receivers of the various vehicles through the radio frequency transmitter 104 (
The accessory may also be a so called “smart” accessory possessing the ability to process and modify the signals received from the smart port 115, and then return the modified signals to the microcontroller 94 of the central station 64 through the smart port 115. When a “smart” accessory is connected to the smart port 115, the microcontroller 94 of the central station enters a second operating mode. In this operating mode, the microcontroller is configured to receive modified data from the microcontroller 502 of the accessory 500 and store that modified data in its random access memory 98. Depending on the programmable capabilities of the microcontroller 502 of the accessory 500, all, or a selected portion, of the data stored in the random access memory 98 of the microcontroller 94 may be modified by the microcontroller 502 of the accessory 500. Additionally, when a “smart” accessory is connected to the smart port 115, the microcontroller 94 of the central station may not process any of the signals received from the pads 42a, 42b, 42c and 42d, but instead provide the signals unchanged to the at port 115 for transmission to the microcontroller 502 of the accessory 500.
The microcontroller 94 of the central station 64 detects when a smart accessory 500 is attached to the smart port 115 because the signal on line ACCIO 530 will be periodically driven low by the microcontroller 502 of the accessory 500, indicating that the accessory is ready to receive data from the microcontroller 94 of the central station 64. Once the signal on line 520 goes low, the microcontroller 94 will begin sending data to the microcontroller 502 through the smart port 115 over the SO line 520 when the microcontroller determines it has data to send to the accessory. It will be apparent that since the microcontroller 94 of the central station 64 is the master, as described above, it is the microcontroller 94 that controls the flow of data over the serial interface to the accessory 500. The microcontroller 502 of the accessory 500 may only be enabled to indicate that it is ready to receive data from the microcontroller 94 by driving the line ACCIO line low. Thus, if the microcontroller 94 has no data to send to the microcontroller 502 because, for example, no buttons on the pads 42a, 42b, 42c and 42d have been pushed, the microcontroller 502 simply waits for data to be sent.
As indicated by the timing diagram line 550 of
The microcontroller 94 generates a shift clock signal, indicated as line 552 in
When the microcontroller 502 is again ready to receive data from the microcontroller 94, such as, for example, when microcontroller 502 has completed processing the data received from the microcontroller 94 during the previous shift cycle, the microcontroller 502 drives the signal on line ACCIO 530 low, indicating its state of readiness to the microcontroller 94 of the central station 64. At this time, if the microcontroller 94 of the central station has data to send to the microcontroller 502 of the accessory 500, the shift cycle is repeated. One advantage of this interface is that data flows to and from the microcontroller 94 of the central station 64 and to and from the microcontroller 502 of the accessory 500 simultaneously. This feature is particularly important since the routing of the signals from the central station 64 to the accessory 500, and subsequent processing of those signals by the microcontroller 502 and retransmission back to the central station 64 requires additional time, and thus may impart unacceptable delay in the response of the vehicles 12, 14, 16, 17 and 25 to actuations of buttons on the pads 42a, 42b, 42c and 42d.
The vehicle 12 is shown in additional detail in
The microcontroller 122 includes a read only memory (ROM) 124 and a random access memory (RAM) 126. As with the memories in the pad 42a and the central station 64, the read only memory 124 may store permanent information and the random access memory 126 may store volatile (or impermanent) information. For example, the read only memory 124 may store information indicating the sequence of the successive bits of information in each packet for controlling the operation of the motors 28, 30, 32 and 33 in the vehicle 12. The random access memory 126 stores information indicating whether there is a binary 1 or a binary 0 at each successive bit in the packet.
The vehicle 12 includes a plurality of switches 128, 130 and 132. These switches are generally pre-set at the factory to indicate a particular Arabian number such as the number “5”. However, the number can be modified by the user to indicate a different number if two central stations are connected together as discussed above and if both stations have vehicles identified by the numeral “5”. The number can be modified by the user by changing the pattern of closure of the switches 128, 130, and 132. The pattern of closure of the switches 128, 130 and 132 controls the selection of an individual one of the vehicles such as the vehicles 12, 14, 16, 17 and 25.
The pattern of closure of the switches 128, 130, and 132 in one of the vehicles can be changed when there is only a single central station. For example, the pattern of closure of the switches 128, 130 and 132 can be changed when there is only a single central station with a vehicle identified by the numeral “5” and when another user brings to the central station, from such other user's system, another vehicle identified by the numeral “5”.
The vehicle 12 also includes a light such as a light emitting diode 134. This diode is illuminated when the vehicle 12 is selected by one of the pads 42a, 42b, 42c and 42d. In this way, the other users can see that the vehicle 12 has been selected by one of the pads 42a, 42b, 42c and 42d in case one of the users (other than the one who selected the vehicle 12) wishes to select such vehicle. It will be appreciated that each of the vehicles 12, 14, 16, 17 and 25 may be generally different from the others so each vehicle may be able to perform functions different from the other vehicles. This is another way for each user to identify the individual one of the vehicles that the user has selected.
When the RF receiver 121 receives a stream of packets 200 that have been transmitted by the radio frequency transmitter 104, the microcontroller 124 must decode the received packets to determine the values of each of the bits included in the packet 200. The microcontroller 122 begins the decoding process by determining the duration between pairs of start bits 202, 204 that have been received. If the duration between pairs of start bits 202, 204 is not within a range of values stored in the read only memory 124, or if the microcontroller 122 detects only one start bit 204, the microcontroller 122 may determine that the packet 200 has been corrupted or is otherwise undecodable. The microcontroller continues to analyze the pairs of start bits 202, 204 until the duration between successive pairs of the start bits 202, 204 is within the range of values stored in the read only memory 124.
The microcontroller determines a bit duration for each of the bits contained within the packet 200 by dividing the interval of time measured between two successive pairs of start bits by six, the number of data bits in a valid packet 200. In this manner, the microcontroller 122 determines the bit duration during processing, allowing for variation in bit duration that may be caused by variations in the transmitted stream of packets, and allowing the microcontroller 122 to synchronize the analysis of the values of the bits contained within the packet 200. One advantage of determining the bit duration on the fly in this manner by analyzing the duration between pairs of start bits 202, 204 is that the microcontroller may recover from a loss of synchronization caused by corrupted packets 200 having fewer or more than sixteen bits within one packet cycle. This rapid recovery of synchronization is advantageous in that it promotes efficient use of the radio frequency bandwidth by not requiring an excessive number of packet cycles for recovery, thus preventing annoying lags in the response of the vehicle to switch closures on the pads 42a, 42b, 42c and 42d.
The capability of the microcontroller 122 to adapt to variations in the timing of the bits in the packets 200 provides the potential for future upgrades in the rate of transmission of the signals from the central station 64 while maintaining the usefulness of the microcontroller 122 in the vehicles. For example, future developments in the central station 64 may include increasing the transmission rate of the packets 200, resulting in decreased packet and bit durations. The microcontroller 122 in the vehicles 12, 14, 16, 17 and 25 may adapt to the decreased packet and bit durations because the microcontroller 122 synchronizes and decodes the packets 200 on the fly, thus ensuring that older vehicles continue to work with the upgraded central station 64.
When the received packet 200 has been decoded by the microcontroller 122, the microcontroller 122 enables a signal to the motors 28, 30, 32 and 33 according to the values of the bits in the packet 200. The microcontroller may continue to enable the signal until the signal has been enabled for a period of time equal to a value stored in the read only memory 124. For example, each motor enabling signal provided by the microcontroller 122 may be continued for 0.25 seconds, unless the microcontroller receives a command from a later received packet 200 to discontinue the motor enabling signal. One advantage of such a continuation of the enabling signal is that it promotes smooth movement of the vehicle where radio frequency noise in the operating environment results in the reception of spurious or corrupted packets 200 by the RF receiver 69. Reception of such spurious or corrupted packets 200 without the continuation of the enabling signal may result in undesired discontinuous or jerky motion of the vehicle, or a degradation of the fine control of the vehicle necessary to allow the vehicle to maneuver in close quarters. Additionally, the continuation of the enabling signal allows the microcontroller 122 to overcome periods of lower than normal operating voltage caused when one of the motors 28, 30, 32 and 33 start up and the battery charge is low. The motors 28, 30, 32 and 33 require, for example, 80 milliamperes of current to operate when they are operating at full speed. These same motors, however, may require as much as 200 milliamperes to start up when they have not been operating. Thus current requirement may cause as much as a 0.5 volt voltage drop in the operating voltage of the vehicle for a period of up to 0.1 seconds. When the battery charge is low, which may occur after prolonged use of the vehicle or when the vehicle has been idle, but the battery has not been recharged for an extended period of time, this voltage drop may be sufficient to cause the operating voltage available to power the vehicle to fall below the minimum voltage required to power the RF receiver thus momentarily preventing the reception and decoding of packets 200 of data. Continuing the enabling signal provided to the motors 28, 30, 32 and 33 by the microcontroller 122 overcomes this problem by allowing the vehicle to continue to operate until the operating voltage increases as the motor comes up to speed and the RF receiver 121 recovers.
As previously indicated, the user of one of the pads such as the pad 42a selects the vehicle 12 by successively depressing the button 58 a particular number of times within a particular time period. This causes the central station 64 to produce an address identifying the vehicle 12. When this occurs, the central station 64 stores information in its random access memory 98 that the pad 42a has selected the vehicle 12. Because of this, the user of the pad 42a does not thereafter have to depress the button 58 during the time that the pad 42a is directing commands through the station 64 to the vehicle 12. As long as the buttons on the pad 42a are depressed within a particular period of time to command the vehicle 12 to perform individual functions, the microcontroller 94 in the central station 64 will direct the address of the vehicle 12 to be retrieved from the read only memory 96 and to be included in the packet of the signals transmitted by the central station to the vehicle 12.
The read only memory 96 in the microcontroller 94 at the central station 64 stores information indicating a particular period of time in which the vehicle 12 has to be addressed by the pad 42a in order for the selective coupling between the pad and the vehicle to be maintained. The random access memory 98 in the microcontroller 94 stores the period of time from the last time that the pad 42a has issued a command through the central station 64 to the vehicle 12. When the period of time in the random access memory 98 equals the period of time in the read only memory 96, the microcontroller 94 will no longer direct commands from the pad 42a to the vehicle 12 unless the user of the pad 42a again depresses the button 58 the correct number of times within the particular period of time to select the vehicle 12.
The vehicle 12 also stores in the read only memory 124 indications of the particular period of time in which the vehicle 12 has to be addressed by the pad 42a in order for the selective coupling between the vehicle and the pad to be maintained. This period of time is the same as the period of time specified in the previous paragraph. The random access memory 126 in the microcontroller 122 stores the period of time from the last time that the pad 42a has issued a command to the vehicle 12.
As previously indicated, the button 58 in the pad 42a does not have to be actuated or depressed to issue the command after the pad 42a has initially issued the command by the appropriate number of depressions of the button. When the period of time stored in the random access memory 126 of the microcontroller 122 in the vehicle equals the period of time in the read only memory 124, the microcontroller 122 issues a command to extinguish the light emitting diode 134. This indicates to the different users of the system, including the user previously controlling the operation of the vehicle 12 that the vehicle is available to be selected by one of the users including the user previously directing the operation of the vehicle.
When one of the vehicles such as the vehicle 12 is being moved in the forward direction, the random access memory 126 records the period of time during which such forward movement of the vehicle 12 is continuously occurring. This period of time is continuously compared in the microcontroller 122 with a fixed period of time recorded in the read only memory 124. When the period of time recorded in the random access memory 126 becomes equal to the fixed period of time recorded in the read only memory 124, the microcontroller 122 provides a signal for increasing the speed of the movement of the vehicle 12 in the forward direction. If the vehicle continues to be commanded to be moved forward, the period of time since the speed was increased may again be recorded in the random access memory 126 and is again continuously compared in the microcontroller 122 with a fixed period of time recorded in the read only memory 124. When the period of time recorded in the random access memory 126 becomes equal to the fixed period of time recorded in the read only memory 124, the microcontroller 122 provides a signal to further increase the speed of the movement of the vehicle 12. The microcontroller may continue the cycle of monitoring the time of movement and providing signals to increase the speed of movement of the vehicle up to a predetermined number of cycles, the number of which may be stored in the read only memory 124. Similar arrangements are provided for each of the vehicles 14, 16 and 17. This increased speed may illustratively be twice, three times or more than that of the original speed.
As described above, each of the vehicles 12, 14, 16, 17 and 25 has a plurality of motors 28, 30, 32 and 33. When one of these motors is energized by the microcontroller 122 as described in the previous paragraph, the microcontroller 122 records a value representative of the speed of the motor in the random access memory 126. If the microcontroller 122 receives a packet 200 of data from the central station 64 commanding the energization of a second or third one of the motors 28, 30, 32 and 33, the microcontroller 122 provides a signal to the transistor driver 120 associated with that second or third one of the motors 28, 30, 32 and 33 to start and run that motor at the speed recorded in the random access memory 126 representative of the current operating speed of the first of the motors 28, 30, 32 and 33 to be energized. If both motors continue to be energized for a period of time exceeding the period of time stored in the read only memory 124 as described previously, the transistor drivers 120 associated with all of the motors energized at that instant receive signals from the microcontroller 122 to increase the speed of the motors to the next level.
The microcontroller 122 continuously monitors the RF receiver 121 for RF packets 200 transmitted by the central station 64. While the central station is turned on, the RF transmitter 104 continuously transmits packets 200 of information regarding the status of the switch closures of the pads 42a, 42b, 42c and 42d, as well as any special commands that are required. The RF receiver of each of the vehicles 12, 14, 16, 17 and 25 is responsive to the presence of RF packets 200 that carry the unique combination of identifier bits 206, 208, 210 and 212 assigned to a particular vehicle as described above. If the RF receiver 69 of a particular one of the vehicles does not receive a command for a predetermined period of time, the value of which is stored in the read only memory 124, the microcontroller 124 infers that the vehicle is not being used by an operator, and places the vehicle in a powered, but inactive state.
When a vehicle is in the powered, but inactive state and the microcontroller 122 determines that a packet 200 addressed to the particular vehicle has been received, it stores the values of bits of the packet 200 in the random access memory 126, and continues to monitor the output of the RF receiver 121. If the microcontroller 122 detects another packet 200 addressed to it, it compares the newly received packet 200 with the stored packet. If the received and stored packets are identical, and the received packet has been detected within a predetermined period of time stored within the read only memory 124, the microcontroller 122 recognizes that its vehicle has been selected by the operator of one of the pads 42a, 42b, 42c and 42d. The microcontroller 122 then enters a “powered and selected” state and causes the light emitting diode 134 to change from a blinking light to a constant light. The requirement that the microcontroller 122 detect two identical packets 200 addressed to it is advantageous in eliminating spurious “glitching” of the RF system of the vehicle. This is necessary because of the amount of RF “noise” present under even routine operating conditions, which can adversely impact the precise control of the vehicles necessary.
As will be discussed in more detail below, the microcontroller 122 also continuously monitors the received packets to determine if the packets are valid. For example, the microcontroller 122 may determine whether the packets comprise the correct number of non-conflicting data bits, with each bit having an allowed value. Once the microcontroller 122 has entered the powered and selected state, each valid packet of information received by RF receiver 121 and addressed to the vehicle is considered by the microcontroller 122 to be a valid command, and is acted on accordingly by the microcontroller 122 to control the motors 28, 30, 32 and 33 of the vehicle.
The identities of the last two vehicles selected by a pad are stored in a flashback queue stored in the random access memory 82 (
When the first automatic log on attempt is unsuccessful because the last vehicle controlled by the pad is already selected by another pad that is not set in the second mode, the central station attempts to log on to the second to last vehicle controlled by the pad. This second automatic log on attempt is also sensitive to the state of the mode setting of another pad already controlling the vehicle. If this second automatic log on attempt is unsuccessful, then the central station attempts to log on to each of the vehicles 12, 14, 16, 17 and 25 in turn, beginning with the vehicle identified by the Arabian number “1” until a log on attempt is successful.
In order to optimize the transmission of packets, and also to conserve battery energy in vehicles that are in the powered, but inactive state, the microcontroller 94 of the central station may only execute the automatic log on attempt when a command signal is provided by the pad 42a, 42b, 42c and 42d. In other words, the automatic log on may only be attempted when one of the buttons 44, 47, 49, 56, 58, 60a, 60b, 61a and 61b are actuated to command the movement of a vehicle. Actuation of button 65, however, since button 65 does not control any of the motors 28, 30, 32 and 33 of the vehicles, may not initiate the automatic log on attempt.
An additional feature of the system of the present invention that utilizes the flashback queue may be activated when an operator presses button 47 on a pad 42a, 42b, 42c and 42d. Actuation of button 47 closes switch 53 and causes the pad to deselect the vehicle currently controlled by the pad, and attempt to log on to the last vehicle controlled by the pad before the current vehicle was selected by pressing button 58 the required number of times. This feature may also be sensitive to the state of the mode select switch 65 on a pad controlling the vehicle on which the automatic log on is attempted. If the vehicle is currently controlled by another of the pads 42a, 42b, 42c and 42d, then the automatic log on attempt after pressing button 47 will be successful only if the switch 65 on the other pad is set to enable the second, shared control, mode. As before, if the automatic log on attempt caused by pressing button 47 is unsuccessful, then an attempt will be made to log on to the second to last vehicle controlled by the pad. One difference between the automatic log on attempts made when the pad has been deselected and the attempts enabled by pressing button 47 is that the latter may make no further attempts to log on to any other vehicles if the second automatic log on attempt is unsuccessful.
One advantage of the arrangement of bits in the packet 200 is that the bits 214, 216, 218 and 220 are representative of switch actuations of the pads 42a, 42b, 42c and 42d that may be mutually exclusive. The bits 214, 216, 218 and 220 may be given values by the microcontroller 94 of the central station 64 that would normally be interpreted by the microcontroller 122 of the vehicles 12, 14, 16, 17 and 25 as illegal commands. For example, the case where the value of bits 214 and 216 are both binary 1, representing switch actuations on one of the pads 42a, 42b, 42c and 42d to command a vehicle to simultaneously move in a forward and a backward direction would be interpreted by the microcontroller 122 as an illegal command, and would be ignored by the microcontroller 122. This may occur, for example, where the vehicle identified by bits 206, 208, 210 and 212 is being controlled by two or more pads, as described previously. In such a case, the operator of one of the pads may push button 44, for example, to actuate switch 46 to command the vehicle to move forward (
A particular sequence of otherwise illegal combinations of values of the bits 214, 216, 218 and 220 associated with a special command may be stored in the read only memory 124. It will be understood that more than one illegal sequence of bits 214, 216, 218 and 220 is possible; thus the read only memory 126 may contain as many sequences representing special commands as there are illegal sequences of bits 214, 216, 218 and 220. When the RF receiver 121 receives a transmitted packet 200, the sequence of bits comprising the packet 200 is stored in the random access memory 126. The microcontroller 122 compares the sequence of bits 214, 216, 218 and 220 stored in the random access memory to the sequences stored in the read only memory 126, and if there is a match, the microcontroller 122 executes the special command associated with the sequence of bits 214, 216, 218 and 220. Such special commands may include, by way of illustration and not limitation, commands to power down the vehicle, reset the microcontroller 122 or to immediately cause the microcontroller 122 to enter the “powered, but inactive” state.
If the microcontroller 122 determines that none of the sequences of bits 214, 216, 218 and 220 stored in the read only memory 124 matches the sequence of bits stored in the random access memory 126, the microcontroller determines that the sequence of bits 214, 216, 218 and 220 stored in the random access memory 126 is an illegal sequence of bits not associated with any special command. The microcontroller 122 may then ignore the entire packet 200 or the microcontroller 122 may interpret and execute commands associated only with bits whose values represent legal commands.
Accessories connected to the smart port 115 of the central station 64 may also provide signals to the microcontroller 94 of the central station 64 to be transmitted to the vehicles 12, 14, 16, 17 and 25. While bit 236 of the packet 200 is normally used by the microcontroller in an accessory to instruct the microcontroller 94 of the central station 64 to perform some activity, such as sounding a horn, bit 236 may also be used to indicate that the values of the bits in the packet 200 should be interpreted as special commands, rather than their usual meanings. For example, where the accessory connected to the smart port 115 instructs the microcontroller 94 of the central station 64 to transmit a special command, the microcontroller of the accessory may set the value of bit 236 to a binary 1. When the packet containing this bit is received by the desired vehicle, the packet 200 of bits is stored in the random access memory 126 and the value of bit 236 instructs the microcontroller 122 of the vehicle to compare the values of the data bits 214, 216, 218, 220, 222, 224, 226228, 230, 232 and 234 to sequences of bits stored in the read only memory 124 associated with special commands generated by the accessory connected to the smart port 115 of the central station 64. The microcontroller 122 then executes the special commands to control the motors 28, 30, 32 and 34, or other auxiliary equipment or devices that may be in use that is associated with the vehicle or device identified by the bits 206, 208, 210 and 212 of the packet 200.
Since the vehicle 12 is battery powered, various systems and processes are incorporated within the programming of the microcontroller 122 and the read only memory 124 to optimize the power utilization of the vehicle. For example, when the microcontroller 122 has not detected any packets addressed to the vehicle for the predetermined period of time stored in the read only memory 124, the microcontroller automatically places the vehicle in the powered, but inactive state.
As described above, the central station 64 transmits a continuous stream of packets 200 when the central station is powered. If the central station is turned off, the microcontroller 94 of the central station 64 may, as it powers down the central station 64, send a special command to the vehicles to enter a powered down state. Alternatively, the microcontroller 122 in the vehicle may cause the vehicle to automatically enter the powered down state if no RF packets 200 transmitted by the central station 64 are received for a predetermined period of time stored within the read only memory 124. As mentioned previously, the normal operating environment may contain a high level of random RF “noise” that may be detected by the microcontroller 122. Accordingly, the microcontroller may be programmed with the capability of filtering the signals received by the RF receiver 121 to eliminate spurious packets. The microcontroller 122 may determine that RF packets are being transmitted by the central station 64 only if a percentage of the packets received during a predetermined time are determined to be valid packets 200. For example, fifty percent of the packets received during one second may be determined by the microcontroller 122 to be valid or the microcontroller will begin powering down the vehicle. Such a determination by the microcontroller 122 may, for example, include determining whether the received packet 200 contains the correct number of data bits.
If the microcontroller 122 determines that the vehicle should be powered down, it may provide a visual signal to the operators of the system by causing the light emitting diode 134 to blink at a rate obviously different from the blink rate identifying the powered, but inactive state. For example, the light emitting diode may blink at twice the rate for one minute. At the end of the predetermined time, if the microcontroller 122 has still not detected any valid RF packets, the microcontroller causes the vehicle to be completely powered down, and removes the power from the light emitting diode 134, causing it to go dark.
Further energy optimization may be achieved by utilizing pulse width modulation techniques to energize the motors 28, 30, 32 and 33. For example, the speed of the motors 28, 30, 32 and 33 may be controlled at three different levels by applying power to the motor for one third of a power cycle to achieve a first speed, for two thirds of power cycle to achieve a second speed, and continuously throughout the power cycle to achieve a third, maximum speed. Thus, a power cycle may typically have three time slices.
The microcontroller 122 may select which of the three time slices to apply power to the selected one of the motors 28, 30, 32 and 33 to achieve the desired speed. For example, the first speed may be achieved by applying power to the selected motor during any one of the three time slices, and the second speed may be achieved by applying power during any two of the three time slices, while the third speed is achieved by applying power during all three of the time slices.
In a preferred embodiment, the microcontroller 122 applies power to the selected one of the motors 28, 30, 32 and 33 in the first time slice available after the packet 200 of data containing the command to energize the motor is received and decoded. Selecting the first available time slice in this manner to provide power to the selected motor provides improved response of the vehicle to switch actuations on the pads 42a, 42b, 42c and 42d to enhance control and maneuverability of the vehicles 12, 14, 16, 17 and 25 by the operator.
Referring now to
In a preferred embodiment, the microcontroller 94 has nine input/output (I/O) lines 84, 86a, 86b, 86c, 86d, 88a, 88b, 88c and 88d devoted to determining the status of the switch closures of the switches in switch matrix 43 of the pads 42a, 42b, 42c and 42d and for modifying the status of the light emitting diodes 93 of the pads (
This architecture allows the microcontroller 94 to read the status of the switch closures of switch matrix 43 from all four pads 42a, 42b, 42c and 42d simultaneously in parallel fashion, or alternatively, to read the status of an individual one of the pads 42a, 42b, 42c and 42d. As will be described in more detail with reference to
One advantage to using a common SEL% line connecting all of the pads 42a, 42b, 42c and 42d is that it eliminates three input/output lines, allowing the use of a less expensive microcontroller 94. A further advantage is that the pads 42a, 42b, 42c and 42d are not connected in series. Thus, selected ones of the pads 42a, 42b, 42c and 42d may be either connected or disconnected from the central station without affecting the operation of microcontroller 94 or the central station 64. As mentioned previously, the microcontroller 94 is capable of detecting whether a pad is connected to the central station 64, and immediately recognize when a pad is connected or disconnected. In the event a pad is disconnected, the microcontroller 94 may discontinue sending signals over the SCLK lines 86a, 86b, 86c and 86d and the SDATA lines 88a, 88b, 86c and 88d associated with the disconnected pad to read the status of the pad or to update the status of the light emitting diodes 93 of the pad. When a pad is connected to a central station 64 that is already in use, the microcontroller 94 may immediately begin providing signals over the SCLK lines 86a, 86b, 86c and 86d and the SDATA lines 88a, 88b, 88c and 88d associated with the newly connected pad to read the status of the switch closures of the pad and to update the status of the light emitting diodes 93 of the pad.
Referring now to
As described previously, the switch matrix 43 comprises a plurality of switches, such as switches 46, 48, 50, 52, 62a, 62b, 63a, 63b, 51, 53, 57, 59 and 65. As depicted in
The input shift register 300 may be a parallel input/serial output shift register. In the embodiment of the invention depicted in
The SDATA line 88 may be driven by either the microcontroller 94 in the central station 64 or the programmable logic device 290 of the pad 42a, 42b, 42c and 42d. When the SEL% 84 line is driven by the microcontroller 94 of the central station 64, it is driven with a signal that may be an alternating signal. This alternating signal is input into a Schmidt trigger 304 which results in a signal on line 308 having high and low states, as depicted in
The sequence of operations comprising the determination of the status of the switch closures of the switch matrix 43 will now be described with reference to the block diagram of the programmable logic device depicted in
The combination of a low signal on the prime line 314 and the next transition of the SCLK signal on line 310 from low to high causes the flip flop 316 to reset the signal on the loadreg line 318 to low (
When the microcontroller 94 of the central station 64 has completed the interrogation cycle to read the status of the switch closures of the pads 42a, 42b, 42c and 42d, the microcontroller 94 sends a signal on line SEL% 84 to set the signal on line 308 low (
The operation of the programmed logic device 290 to update the status of the light emitting diodes 93 (
The SEL% and SCLK signals on lines 350 and 310 are used to drive the output of an and gate 342 to provide a signal on line 352 to the clock-in port 336 of the shift register 90. In this arrangement, the signal on line 352 is high when the SCLK signal on line 310 is high and the inverted SEL% signal on line 350 is high. In this way, the signal on line 352 is high only when the microcontroller 94 in the central station 64 is not interrogating the pad to capture data from the input shift register 300.
When the SCLK signal on line 310 is driven high when the signal on line 350 is high (SEL% line 84 being low), the flip flop 328 drives the signal on the outres line 338 high (
It will be understood that the flow of data on line 88 is sequenced with the signals provided on the SEL% line 84 and the SCLK line 86. For example, when a vehicle identified by the Arabian numeral “4” has been selected by the operator of pad 42a, the microcontroller 94 will drive the signal on the SEL% line 84 low while the signal on the SCLK line 86 is high, causing the flip flop 338 to drive the signal on the outres line 338. Setting outres line 338 asserts a reset signal to the reset line 334 of the shift register 90, and also disables the flow of data from the pad to the central station 64.
When the signal on the SCLK line next transitions from high to low (
The system and method described above have certain important advantages. They provide for the operation of a plurality of vehicles by a plurality of users, either on a competitive or a co-operative basis. Furthermore, the vehicles can be operated on a flexible basis in that a vehicle can be initially selected for operation by one user and can then be selected for operation by another user after the one user has failed to operate the vehicle for a particular period of time. The vehicles being operated at each instant are also visible by the illumination of the lights 134 on the vehicle. The apparatus and method of this invention are also advantageous in that the vehicles are operated by the central station 64 on a wireless basis without any physical or cable connection between the central station and the vehicles.
Furthermore, the central station 64 is able to communicate with the vehicles in the plurality through a single carrier frequency. The system and method of this invention are also advantageous in that the vehicles can selectively perform a number of different functions including movements forwardly and rearwardly and to the left and the right and including movements of a container or bin or platform on the vehicle upwardly and downwardly or to the left or the right. Different movements can also be provided simultaneously on a coordinated basis.
There are also other significant advantages in the system and method of this invention. Two or more systems can be combined to increase the number of pads 42 controlling the operation of the vehicles 12, 14, 16 and 17. In effect, this increases the number of users capable of operating the system. This combination of systems can be provided so that one of the systems is a master and the other is a slave. This prevents any confusion from occurring in the operation of the system. The system is also able to recharge the batteries in the vehicles so that use of the vehicles can be resumed after the batteries have been charged.
The system and method of this invention are also advantageous in the provision of the pads and the provision of the button and switches in the pads. As will be appreciated, the pads are able to select vehicles and/or stationary accessories through operation of a minimal number of buttons and to provide for the operation of a considerable number of different functions in the vehicles with a minimal number of buttons. In cooperating with the central station, the pads are able to communicate the selection of vehicles to the central station without indicating to the station, other than on a time shared basis, the identities of the vehicles being selected. After selecting a vehicle, each pad does not thereafter have to indicate the identity of the vehicle as long as the pad operates the vehicle through the central station within a particular period of time from the last operation of the vehicle by the pad through the central station.
While several forms of the invention have been illustrated and described, it will also be apparent that various modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited, except by the appended claims.
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