The present disclosure relates to the manufacture of custom medical procedural trays. More particularly, the disclosure relates to a system that provides a customer the ability to manage components and associated costs associated with the manufacture of custom medical procedural trays in a manner that achieves desired customization while minimizing waste and inefficiency typically associated with customization.
Custom procedural trays are increasingly used by hospitals as one way to reduce supply costs. Custom procedural trays are medical procedural kits made to the specifications of a hospital based on the type of medical procedures to be performed and individual preferences of physicians. For example, such trays include, in a sterilized package, items such as drapes, sponges, scalpels, retractors, sutures, and the like as typically required by a physician for a procedure. The use of such trays enables more ease in billing for supplies and reductions in costs and labor in supplying and stocking such items in a hospital.
Accordingly, the use of custom procedural trays is desirable in many respects, and their use can serve to enable future cost reductions. For example, the use of such trays can promote recognition of what are right-sized appropriately-arranged trays, the prediction of accurate but conservative forecasts for future needs, and identification of line-item opportunities for cost reduction.
However, in practice, it has been observed that the use of such trays can have some detrimental cost effects. For example, while their use can lead to some standardization, it can become expensive to permit even further customization or and/or changes. Also, since only the tray as a package is typically tracked, adaptation for changes to medical procedures can be slow and expensive to implement, which can also result in waste that goes unrecognized. For example, in the event a change to a medical procedure is introduced requiring a new instrument or other supply, it can be expensive to introduce such changes into the manufacturing process. Also, due to costs typically charged for changes, a hospital may make only the changes necessary to add a new component, yet fail to make a change to eliminate a low-cost component that is no longer needed in the new procedure, rationalizing that it is cheaper to pay for and throw away such components rather than pay to have a tray redesigned with the unneeded item removed. On a large scale, this represents considerable waste.
Another complaint of customers is a lack of transparency in the true costs of components utilized as well as the availability of options, such as use of comparable items from different suppliers and any associated cost differences.
What is desired, therefore, is a system that enables a customer to be involved in the manufacture of custom procedural trays in a manner that maintains desirable aspects of the use of such trays to provide enhanced customization and further cost reduction, while avoiding or minimizing many of the undesirable aspects.
The above and other needs are met by a system for incorporating requests from a customer in determining the configuration and pricing of custom medical procedural kits ordered by the customer from a service provider. In a preferred embodiment, the system includes a service provider computer in communication with a customer computer via a communication network. The service provider computer executes a custom procedural kit management application to receive customer requests via the communication network and process the customer requests in determining the configuration and pricing of custom medical procedural kits. The custom procedural kit management application allows a customer to access a list of components of one or more custom procedural kits associated with a customer account maintained by the service provider for the customer. Preferably, the list of components is accessible through the communication network for display on the customer computer with no need for personnel of the customer to interact with personnel of the service provider. The system also includes a custom procedural kit database in communication with the custom procedural kit management computer. The custom procedural kit database stores configuration information and pricing information for each custom procedural kit associated with the customer account.
In some embodiments, the custom procedural kit management application receives a customer request to change the configuration of one or more custom procedural kits associated with the customer account.
In some embodiments, the custom procedural kit management application receives a customer request for the service provider to perform an optimization analysis of one or more of the custom procedural kits associated with the customer account.
In these embodiments, the customer request is submitted from the customer computer via the communication network to the service provider computer without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application receives a customer request to add a component to or delete a component from one or more of the custom procedural kits associated with the customer account. The custom procedural kit management application then calculates a new price for the custom procedural kit(s) in which a component is added or deleted. Based on the new price, the custom procedural kit management application generates a price quote for the custom procedural kit(s) in which a component is added or deleted. Preferably, the customer request is submitted, the new price is calculated, and the price quote is generated without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application receives a forecast report from the customer for one or more of the custom procedural kits associated with the customer account. Preferably, the forecast report is submitted from the customer computer via the communication network to the service provider computer without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application receives an electronic vendor price exception request form submitted by the customer. Preferably, the electronic vendor price exception request form is directed to a vendor that supplies one or more components of the custom procedural kits associated with the customer account.
In some embodiments, the custom procedural kit management application generates the electronic vendor price exception request form for the customer to complete and sends the completed electronic vendor price exception request form from the service provider computer via the communication network to the vendor without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application sends the vendor an electronic message containing the electronic vendor price exception request form submitted by the customer. Preferably, the electronic message is sent from the service provider computer via the communication network.
In some embodiments, the electronic vendor price exception request form includes means in the form for the vendor to electronically enter approval or disapproval of the vendor price exception request.
In some embodiments, the electronic vendor price exception request form includes means in the form for the vendor to electronically choose to email the electronic vendor price exception request form to the service provider after the vendor has entered approval or disapproval in the form.
In some embodiments, the custom procedural kit management application generates a work order list indicating pending work orders for the custom procedural kits associated with the customer account. Preferably, the work order list indicates pending work orders that are ready to build and pending work orders that are on hold because one or more components of a custom procedural kit are unavailable. The custom procedural kit management application allows the customer to access the work order list via the communication network and view the work order list on the customer computer without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application generates a component list indicating components of a custom procedural kit associated with a work order that is on hold because one or more components of the custom procedural kit are unavailable. Preferably, the component list includes means for the customer to electronically enter a choice to exclude an unavailable component from the custom procedural kit or a choice to substitute another component for the unavailable component. The customer choice may be entered without personnel of the customer interacting with personnel of the service provider.
In some embodiments, the custom procedural kit management application receives the customer choice, generates a modified work order based on the customer choice, and electronically sends the modified work order to manufacturing for approval.
In some embodiments, the custom procedural kit management application generates a request for a sales order for the modified work order, and electronically sends the request for the sales order to an electronic data interchange server in communication with the custom procedural kit management computer.
In another aspect, an embodiment of the invention provides a method for incorporating requests from a customer in determination of configuration and pricing of custom medical procedural kits ordered by the customer from a service provider. The method is preferably implemented using a service provider computer in communication with a customer computer via a communication network. The service provider computer is also in communication with a custom procedural kit database. The method includes the following steps:
In some embodiments, step (e) includes communicating a customer request to change the configuration of one or more of the custom procedural kits associated with the customer account.
In some embodiments, step (e) includes communicating a customer request for the service provider to perform an optimization analysis of one or more of the custom procedural kits associated with the customer account.
In some embodiments, step (e) includes communicating a customer request to add a component to or delete a component from one or more of the custom procedural kits associated with the customer account, and step (f) includes calculating a new price for the custom procedural kit(s) in which a component is added or deleted. These embodiments also include a step (g) of generating a price quote for the custom procedural kit(s) in which a component is added or deleted based on the new price.
In some embodiments, step (e) includes communicating an electronic vendor price exception request form from the customer computer to a vendor that supplies one or more components of the custom procedural kits associated with the customer account.
In some embodiments, the vendor enters approval or disapproval of the vendor price exception request directly in the electronic vendor price exception request form.
Further advantages of the disclosure are apparent by reference to the detailed description when considered in conjunction with the figures, which are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
As shown in
The customer computer network 12 includes a customer computer 18, also referred to herein as a first computer, that is operable to communicate through the Internet 16 with the service provider computer network 14. The customer computer 18 may be, for example, a desktop computer, laptop computer, tablet computer, or smart phone. A browser application is loaded on the customer computer to provide for access to a service provider website via the Internet 16.
With continued reference to
In the embodiment of
The service provider server computer 20 is in communication with several databases of information related to manufacturing, sales, and inventory management of PACK's. These include a sales database 40, electronic data interchange (EDI) database 42, a quote management system (QMS) database 44, a PACK management database 46, and a user authentication database 48. The service provider server computer 20 is also in communication with a manufacturing operations computer 38 and vendor computers 50 via the Internet 16.
The sales database 40, which may be an IBM Informix database, maintains records of pending and completed orders for sales of PACK's. The EDI database 42, which may be a J.D. Edwards/Oracle database, executes programs for implementing electronic commerce transactions between the service provider network 14 and the customer network 12. The QMS database 44, which may be an Oracle database, stores data related to the PACK quote management system which manages quotations for new and revised PACK configurations. The PACK management database 46, which may be on a SQL server, stores records indicating quantities of each PACK in the service provider's inventory and the contents or Bill of Materials (BOM) for each kit. The user authentication database 48, which may be on a SQL server, stores identification records regarding users (customers) who are authorized to access and use the PACK management application 22.
Using the inventory module 24 of the PACK management application 22, a customer may view detailed PACK inventory information for one or more customer accounts to which the customer has access. This module 24 provides for viewing and printing general inventory information, BOMs for each PACK in the inventory list, as well as relevant production, forecast, shipment, and backorder quantity information.
Using the support request module 26 of the PACK management application 22, a customer may submit a support request for one or more customer accounts to which the customer has access. This module 26 provides for submitting support requests to the service provider, monitoring activity associated with an open request, and viewing activity logs for closed requests.
If the request is a PACK change request (step 98), the customer enters the number of the PACK to be changed and a description of the change (step 100) and the request is submitted (step 104). If Integrated Health Network (IHN) approval is required (step 104), the application 22 submits the request to IHN which determines whether the request is approved (step 106). If the request is approved, the application 22 generates an email to the service provider Sales Support Department with instructions to proceed with processing of the PACK change request (step 108). The Sales Support Department then processes the request (step 110). A new PACK quote with the requested changes is emailed by the Sales Support Department to the sales representative to present to the customer for signature. If the request is not approved, the application 22 generates an email to the customer to inform the customer that the requested PACK change cannot be implemented, and the service provider sales representative and IHN are copied (step 112). If IHN approval is not required (step 104), the service provider Sales Support Department proceeds with the processing of the request (step 110).
If the request involves a quality issue (step 114), the customer enters the number of the PACK, the lot number involved, and a description of the quality issue (step 116) and the request is submitted to the service provider's quality assurance department, preferably via email (step 118). The quality assurance department then processes the request (step 120) and sends a confirmation email to the customer with the results with a copy to IHN (step 122).
If the request does not involve a quality issue (step 114), the customer enters a description of the issue and the number of the PACK (if relevant)(step 124) and the request is submitted to the service provider's sales representative, preferably via email (step 126). The sales representative then processes the request (step 128) and sends a confirmation email to the customer with the results with a copy to IHN (step 122).
Using the optimization module 28 of the PACK management application 22, a customer may request that the service provider perform a PACK optimization analysis and send a resulting report to the customer. In a preferred embodiment, this module 28 provides a report that (1) identifies PACKs that can be standardized within a hospital or across a network of hospitals, (2) identifies the optimal number of PACKs within a hospital or across a network of hospitals, (3) determines the specific component configuration of the optimized custom procedure PACK, (4) calculates aggregate and procedural savings based on the optimized PACK combinations, and (5) compares current Bills of Materials to the service provider's low-cost line of standard PACKs.
Using the quoting module 30 of the PACK management application 22, a customer may request that the service provider issue a quote for a PACK and the customer may view previously submitted quote requests.
With continued reference to
Using the forecast reporting module 32 of the PACK management application 22, a customer may complete and submit a forecast report to the service provider. As the term is used herein, a forecast report is a notification from the customer to the service provider of changes in quantity (either positive or negative) of upcoming requirements for PACKs. The resulting forecast data is used by the service provider's Supply Chain Management to plan manufacturing and purchasing requirements for PACK assemblies and their associated components.
Using the vendor price exception request module 34 of the PACK management application 22, a customer may request that a vendor of a particular product in a PACK make an exception in the pricing of the product, such as by lowing the price.
The application 22 then generates an email to the vendor contact with the price exception request attached along with instructions for processing the request (step 228). In one preferred embodiment, the request is sent as an editable PDF form 316, an example of which is depicted in
If the service provider sales representative sees that the pricing exception was approved by the vendor (step 246) with no modification of the requested price (step 248), the sales representative processes the approved request by changing the product pricing in the service provider's records (step 254). If the vendor did not approve the request (step 246), the sales representative forwards the rejected request to the customer (step 250). If the vendor approved the request (step 246) but with modifications to the price or expiration date (step 248), the sales representative forwards the modified pricing to the customer for consideration. If the customer agrees to the modifications (step 252), the sales representative processes the approved request by changing the product pricing in the service provider's records (step 254).
Using the work order management module 36 of the PACK management application 22, the service provider's material requirements planning (MRP) department may request that a customer consider a change to a pending work order when one or more components of a PACK are unavailable for production.
Once the substitution selection is made, the application 22 sends a modified work order to manufacturing 38 for approval (step 272). If manufacturing approves the substitution (step 274), the application 22 sends a sales order initiation request to the EDI server 42 (step 276) which generates a sales order (step 278). Manufacturing 38 then processes the work order (step 280) and the shipping department ships the completed order to the customer (step 282).
The foregoing description of preferred embodiments for this disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the disclosure and its practical application, and to thereby enable one of ordinary skill in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated.