The present disclosure generally relates to agricultural implements and, more particularly, to systems and methods for de-plugging an agricultural implement by tripping or otherwise lifting one or more ground-engaging tools of the implement out of the soil.
It is well known that, to attain the best agricultural performance from a field, a farmer must cultivate the soil, typically through a tillage operation. Modern farmers perform tillage operations by pulling a tillage implement behind an agricultural work vehicle, such as a tractor. Tillage implements typically include one or more ground-engaging tools configured to loosen and/or otherwise agitate the soil as the implement is moved across the field. For example, the implement may include one or more shanks, harrow discs, leveling blades, rolling baskets, and/or the like.
During tillage operations, field materials, such as residue, soil, rocks, and/or the like, may become trapped or otherwise accumulate on and/or adjacent to one or more of the ground-engaging tools. Such accumulations of field materials may inhibit the operation of the ground-engaging tool(s) in a manner that prevents the tool(s) from providing adequate tillage to the field. In such instances, it is necessary for the operator to take certain corrective actions to remove the accumulated field materials. For example, in such instances, the operator may have to stop the tillage operation and manually remove the accumulated field materials. Such corrective actions are time-consuming and reduce the efficiency of the tillage operation.
Accordingly, an improved system and method for de-plugging an agricultural implement would be welcomed in the technology.
Aspects and advantages of the technology will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the technology.
In one aspect, the present subject matter is directed to a system for de-plugging an agricultural implement. The system may include an implement frame and a ground-engaging tool pivotably coupled to the implement frame. The system may also include an actuator coupled between the ground-engaging tool and the implement frame. The actuator may, in turn, be configured to move the ground-engaging tool relative to the implement frame between a first position in which the ground-engaging tool penetrates the soil and a second position in which the ground-engaging tool is lifted out of the soil. Furthermore, the system may include a sensor configured to capture data indicative of plugging of the ground-engaging tool. Additionally, the system may include a controller communicatively coupled to the sensor. The controller may be configured to determine when the ground-engaging tool is plugged based on the data received from the sensor. Moreover, the controller may be further configured to control an operation of the actuator such that the ground-engaging tool is moved from the first position to the second position when it is determined that the ground-engaging tool is plugged.
In another aspect, the present subject matter is directed to a method for de-plugging an agricultural implement. The method may include receiving, with one or more computing devices, data indicative of plugging of a ground-engaging tool of the agricultural implement. The ground-engaging tool may be pivotably coupled to a frame of the agricultural implement. The agricultural implement may further include an actuator configured to move the ground-engaging tool relative to the frame between a first position in which the ground-engaging tool penetrates the soil and a second position in which the ground-engaging tool is lifted out of the soil. Furthermore, the method may include determining, with the one or more computing devices, when the ground-engaging tool is plugged based on the received data. Additionally, the method may include controlling, with the one or more computing devices, an operation of the actuator such that the ground-engaging tool is moved from the first position to the second position when it is determined that the ground-engaging tool is plugged.
These and other features, aspects and advantages of the present technology will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the technology and, together with the description, serve to explain the principles of the technology.
A full and enabling disclosure of the present technology, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present technology.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to systems and methods for de-plugging an agricultural implement. For example, a ground-engaging tool of an agricultural implement may be plugged when a sufficient amount of field materials (e.g., soil, residue, and/or the like) has accumulated on and/or adjacent to the tool such that accumulated field materials inhibit the operation of the tool. Specifically, in several embodiments, a controller of the disclosed system may be configured to receive data indicative of plugging of a ground-engaging tool (e.g., a tillage shank) of the agricultural implement. For example, in one embodiment, such data may be received from one or more sensors (e.g., a vision-based sensor(s)) configured to capture data indicative of the amount field materials that has accumulated on and/or adjacent to the ground-engaging tool. Thereafter, the controller may be configured to determine when the ground-engaging tool is plugged based on the received sensor data.
In accordance with aspects of the present subject matter, the controller may be configured initiate “tripping” of the ground-engaging tool to de-plug the agricultural implement. More specifically, the ground-engaging tool may be pivotably coupled to a frame of the agricultural implement. As such, an actuator (e.g., a fluid-driven actuator) may be configured to pivot or otherwise move the ground-engaging tool relative to the implement frame between a first or ground-penetrating position in which the tool penetrates the soil in the field and a second or lifted position in which the tool is lifted out of the soil. In this regard, when it is determined that the ground-engaging tool is plugged, the controller may be configured to control the operation of the actuator such that the tool is moved from the ground-penetrating position to the lifted position. When the ground-engaging tool is at the lifted position, the accumulated field materials plugging the tool may pass underneath and/or around the tool, thereby de-plugging to agricultural implement.
Referring now to the drawings,
As shown in
Additionally, as shown in
Referring now to
As shown in
In accordance with aspects of the present subject matter, an actuator 102 may be coupled between the implement frame 28 and the shank 38. In general, the actuator 102 may be configured to pivot or otherwise move the shank 38 relative to the frame 28. As such, in several embodiments, the actuator 102 may be configured to move the shank 38 between a first or ground-penetrating position shown in
Additionally, it should be appreciated that the actuator 102 may correspond to any suitable type of actuator configured to pivot or otherwise move the shank 38 between the ground-penetrating and lifted positions. Specifically, in several embodiments, the actuator 102 may correspond to a fluid-driven actuator (e.g., a hydraulic or pneumatic cylinder). As such, in one embodiment, a first end of the actuator 102 (e.g., a rod 104 of the actuator 102) may be coupled to the shank 38, while a second end of the actuator 102 (e.g., the cylinder 106 of the actuator 102) may be coupled to the shank mount 46. The rod 104 of the actuator 102 may be configured to extend and/or retract relative to the cylinder 106 to move the shank 3850 relative to the frame 28. For example, the rod 104 may be retracted relative to the cylinder 106 to move the shank 38 in a first pivot direction (e.g., as indicated by arrow 56 in
Furthermore, the agricultural implement 10 and/or the work vehicle 12 may include sensor 108 for use in detecting plugging of the shank 38. Specifically, in several embodiments, the sensor 108 may be coupled to and/or supported on the implement 10 or the vehicle 12 such that the sensor 108 has a field of view or detection zone (e.g., as indicated by dashed lines 110 in
In general, the sensor 108 may correspond to any suitable sensing device(s) configured to detect or capture data indicative of the plugging of the shank 38. In several embodiments, the sensor 108 may correspond to a suitable vision-based sensor(s) configured to capture images or other vision-based data of the shank 38 and/or the portion of the field adjacent to the shank 38. As such, the amount of field materials 60 that has accumulated on and/or adjacent to the shank 38 may be calculated or estimated by analyzing the content of each image. For instance, in one embodiment, the sensor 108 may correspond to a stereographic camera(s) having two or more lenses with a separate image sensor for each lens to allow the camera(s) to capture stereographic or three-dimensional images. In a further embodiment, the sensor 108 may correspond to any other suitable sensing device(s) configured to detect or capture data indicative of plugging of the shank 38, such as a radar sensor, an acoustic sensor, an electromagnetic sensor, and/or the like.
It should be appreciated that, although the
Moreover, it should be further appreciated that the configuration of the agricultural implement 10 described above and shown in
Referring now to
As shown in
In addition, the controller 112 may also include various other suitable components, such as a communications circuit or module, a network interface, one or more input/output channels, a data/control bus and/or the like, to allow controller 112 to be communicatively coupled to any of the various other system components described herein (e.g., the actuator(s) 102 and/or the sensor(s) 108). For instance, as shown in
It should be appreciated that the controller 112 may correspond to an existing controller(s) of the implement 10 and/or the vehicle 12, itself, or the controller 112 may correspond to a separate processing device. For instance, in one embodiment, the controller 112 may form all or part of a separate plug-in module that may be installed in association with the implement 10 and/or the vehicle 12 to allow for the disclosed systems to be implemented without requiring additional software to be uploaded onto existing control devices of the implement 10 and/or the vehicle 12. It should also be appreciated that the functions of the controller 112 may be performed by a single processor-based device or may be distributed across any number of processor-based devices, in which instance such devices may be considered to form part of the controller 112. For instance, the functions of the controller 108 may be distributed across multiple application-specific controllers, such as an engine controller, a transmission controller, an implement controller, and/or the like.
Furthermore, in one embodiment, the system 100 may also include a user interface 120. More specifically, the user interface 120 may be configured to provide feedback (e.g., feedback or input associated with plugging of the ground-engaging tools of the implement 10) to the operator of the implement/vehicle 10/12. As such, the user interface 120 may include one or more feedback devices (not shown), such as display screens, speakers, warning lights, and/or the like, which are configured to provide feedback from the controller 112 to the operator. The user interface 120 may, in turn, be communicatively coupled to the controller 112 via the communicative link 118 to permit the feedback to be transmitted from the controller 112 to the user interface 120. In addition, some embodiments of the user interface 120 may include one or more input devices (not shown), such as touchscreens, keypads, touchpads, knobs, buttons, sliders, switches, mice, microphones, and/or the like, which are configured to receive user inputs from the operator. In one embodiment, the user interface 120 may be mounted or otherwise positioned within the cab 22 of the vehicle 12. However, in alternative embodiments, the user interface 120 may mounted at any other suitable location.
In several embodiments, the controller 112 may be configured to determine when one or more ground-engaging tools (e.g., one or more shanks 38) of the implement 10 are plugged. In general, a ground-engaging tool may be plugged when a sufficient amount of field materials (e.g., soil, residue, and/or the like) has accumulated on and/or adjacent to the tool such that the operation of the tool is inhibited. As described above, the implement 10 and/or the vehicle 12 may include one or more sensors 108, with each sensor 108 configured to capture data indicative of plugging of one or more of the ground-engaging tools of the implement 10. In this regard, as the implement 10 is moved across the field, the controller 112 may receive the data from the sensor(s) 108 (e.g., via the communicative link 118). Thereafter, the controller 112 may be configured to process/analyze the received sensor data to determine when the ground-engaging tool(s) is plugged. For instance, in one embodiment, the controller 112 may be configured to determine that the ground-engaging tool(s) is plugged when the amount of accumulated field materials on and/or adjacent to such tool(s) has exceeded a predetermined threshold amount. As such, the controller 112 may include a suitable algorithm(s) stored within its memory device(s) 116 that, when executed by the processor(s) 114, allows the controller 112 to determine when the ground-engaging tool(s) is plugged based on the received sensor data. In one embodiment, when it is determined that the ground-engaging tool(s) is plugged, the controller 112 may be configured to transmit instructions to the user interface 120 (e.g., the communicative link 118) instructing the user interface 120 to provide a notification to the operator of the implement/vehicle 10/12 indicating that such tool(s) is plugged. However, in alternative embodiments, the controller 112 may be configured to determine when the ground-engaging tool(s) of the implement 10 is plugged based on any other suitable input (e.g., an operator input to the user interface 120).
Furthermore, when it is determined that the ground-engaging tool(s) of the implement 10 is plugged, the controller 112 may be configured to initiate “tripping” such tool(s). In general, a ground-engaging tool may be tripped when the tool is moved from the soil-penetrating position (e.g., as shown in
Moreover, after the ground-engaging tool(s) is moved to the lifted position, the controller 112 may be configured to determine when the tool(s) is de-plugged. Specifically, in several embodiments, the controller 112 may be configured to continue processing/analyzing the received sensor data after the ground-engaging tool(s) is at the lifted position to determine when the tool(s) is de-plugged. For example, in one embodiment, the controller 112 may be configured to continue to monitor the presence of the accumulated field materials plugging the ground-engaging tool(s) after such tool(s) has been moved to the lifted position. As such, the controller 112 may be configured to determine that the ground-engaging tool(s) is de-plugged when the accumulated field materials are no longer present on an/or adjacent to the tool(s) (e.g., the accumulated field materials have passed underneath and/or around the tool(s)). Thereafter, the controller 112 may be configured to initiate notification of the operator of the implement/vehicle 10/12 indicating that the tool(s) has been de-plugged. For example, the controller 112 may be configured to transmit instructions to the user interface 120 (e.g., the communicative link 118) instructing the user interface 120 to provide a notification to the operator indicating that the ground-engaging tool(s) has been de-plugged. Furthermore, in several embodiments, when it is determined that the ground-engaging tool(s) of the implement 10 have been de-plugged, the controller 112 may be configured to control the operation of the associated actuator(s) 102 such that the tool(s) is moved from the lifted position to the ground-engaging position. For example, in such instances, the controller 112 may be configured to transmit instructions to the actuator(s) 102 (e.g., the communicative link 118) instructing the actuator(s) 102 to extend and/or retract in a manner that pivots or otherwise moves the associated ground-engaging tool(s) from the lifted position to the ground-penetrating position. However, in alternative embodiments, the controller 112 may be configured to determine when the ground-engaging tool(s) is de-plugged based on any other suitable input.
Additionally, the controller 112 may be configured to initiate notification of the operator the implement/vehicle 10/12 when the ground-engaging tool(s) is not de-plugged within a predetermined time period. In general, once the ground-engaging tool(s) is moved to the lifted position, the accumulated field materials plugging the tool(s) may generally pass underneath and/or around the tool(s) before the predetermined time period (e.g., ten seconds) has elapsed. However, when the accumulated field materials remain present after the predetermined time period has elapsed, the plugging of the ground-engaging tool(s) may be severe enough that moving the tool(s) from the ground-penetrating position to the lifted position is insufficient to de-plug the tool(s). As such, in one embodiment, the controller 112 may be configured to monitor the presence of the accumulated field materials plugging the ground-engaging tool(s) after such tool(s) have been moved to the lifted position across the predetermined time period. When the accumulated field materials are no longer present on and/or adjacent to the ground-engaging tool(s) after the predetermined time period has elapsed, the controller 112 may be configured to initiate notification (e.g., via the user interface 120) of the operator of the implement/vehicle 10/12 indicating that the tool(s) has been de-plugged as described above. Conversely, the controller 112 may be configured to initiate notification (e.g., via the user interface 120) of the operator indicating that the tool(s) is plugged when the accumulated field materials are present on and/or adjacent to the tool(s) after the predetermined time period has elapsed. For example, the controller 112 may be configured to transmit instructions to the user interface 120 (e.g., the communicative link 118) instructing the user interface 120 to provide a notification to the operator indicating that the ground-engaging tool(s) is plugged. In such instances, the operator may perform any suitable corrective action(s) he/she deems necessary to de-plug the ground-engaging tool(s), such as halting the agricultural operation and manually removing the accumulated field materials from the implement 10.
Referring now to
As shown in
Additionally, at (204), the method 200 may include determining, with the one or more computing devices, when the ground-engaging tool is plugged based on the received data. For instance, as described above, the controller 112 may be configured to determine when the shank(s) 38 are plugged based on the data received from the sensor(s) 108.
Moreover, as shown in
It is to be understood that the steps of the method 200 are performed by the controller 112 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller 112 described herein, such as the method 200, is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. The controller 112 loads the software code or instructions via a direct interface with the computer readable medium or via a wired and/or wireless network. Upon loading and executing such software code or instructions by the controller 112, the controller 112 may perform any of the functionality of the controller 112 described herein, including any steps of the method 200 described herein.
The term “software code” or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
This written description uses examples to disclose the technology, including the best mode, and also to enable any person skilled in the art to practice the technology, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the technology is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.