The present invention is a system for supporting a delivery element secured at one end thereof to a structure.
As is well known in the art, cables used at electric vehicle charging stations typically are simply wound onto a support at the charging unit and then unwound, to a greater or a lesser extent, when in use. The cable typically extends between the charging station and a plug element that may be plugged into a suitable electric receptacle on the electric vehicle. The cable is used to connect a source of electrical energy to batteries in the electric vehicle.
Typically, when in use, the cable may be partially laid on the ground. The user may drag the cable, or part of it, over the ground when the plug element is pulled to the vehicle, and also when the plug element is returned to the charging unit after charging is completed.
In the prior art, cables at electric vehicle charging stations are stored, and then deployed from storage, in much the same way as other types of connectors or delivery devices (e.g., hoses for fuel delivery, or pneumatic or hydraulic hoses). In general, the delivery devices are used to deliver something (e.g., a fluid, or electrical energy) that is available at a support or base to a target destination at which the fluid or energy is delivered, via the delivery device.
Depending on the circumstances, a plug, or nozzle, or fitting may be mounted at a free end of the delivery device. For instance, if electricity or gasoline is to be delivered, then a plug or nozzle is mounted at the free end, to be engaged or secured at the target destination. Alternatively, if the delivery device is a garden hose or an air hose, for example, the delivery device may effect the delivery without engaging or securing the free end to any particular object.
The typical arrangements for storage and deployment of delivery devices have a number of disadvantages. For example, in the prior art, a hook may be provided on which the delivery device may be coiled by the user, when the delivery device is returned to the support. However, in practice, users may not coil the returned delivery device on the hook, or they may not coil the delivery device so that it is ready for the next user. Part of the delivery device may remain lying on the ground, where it may be stepped on, or trip someone.
In addition, depending on the distance from the support to the destination, a user may not be able to move the free end from the support simply by grasping the free end, and pulling. Instead, the user may have to hold the delivery device at an intermediate point in order to pull the free end from the support to the destination. Because the delivery device is often dragged over the ground, it is usually somewhat dirty, so the user will typically get his hands dirty when the user pulls on the delivery device.
From the foregoing, it can be seen that the typical arrangement also subjects the delivery device to wear that over time will wear down an external covering of the delivery device.
In the prior art, the delivery device may be attached at the support at a vertical distance of several feet above the ground, in an attempt to address the problem of the delivery device being dragged on the ground in use. However, this arrangement also has disadvantages, and does not necessarily prevent the delivery device from contacting the ground when in use.
For the foregoing reasons, there is a need for a delivery element support system and method that overcomes or mitigates one or more of the defects and disadvantages of the prior art.
In its broad aspect, the invention provides a system including a structure assembly and a delivery element extending between a free end thereof positionable distal from the structure assembly and a secured end thereof attached to the structure assembly. The delivery element is movable between an extended condition, in which the free end is located distal to the structure assembly, and a retracted condition, in which the free end is located proximal to the structure assembly.
The system also includes a number of bracket assemblies. Each bracket assembly includes a body portion that is securable to the delivery element and an upper portion mounted to the body portion. The upper portion defines an aperture therein.
In addition, the system includes a line element that extends between an inner end thereof secured to the structure assembly and an outer end thereof secured to the delivery element proximal to the free end. The line element includes an inner portion thereof, at least partially engaged with the structure assembly, and an outer portion thereof that extends between the inner portion and the outer end. The line element is movable relative to the delivery element as the delivery element is moved between the extended and retracted conditions thereof.
The line element is slidingly receivable in the apertures in the upper portions as the delivery element is moved between the extended and retracted conditions thereof, and the outer portion of the line element is correspondingly moved relative to the delivery element, to support the delivery element.
The invention will be better understood with reference to the attached drawings, in which:
In the attached drawings, like reference numerals designate corresponding elements throughout. Reference is made to
As will be described, in one embodiment, the system 20 is for conducting electrical energy from a source thereof 10 to a recipient device 12 having an inlet 14 thereon (
In one embodiment, the delivery assembly 21 preferably includes a delivery element 22 and a plug 23. (It will be understood that the delivery element 22 is omitted from
As will be described, the delivery element 22 may be any type of cable or hose that may be used as a conduit for fluids. In such alternative embodiments, the delivery assembly 21 may include a suitable nozzle or other connection device (not shown) at the free end 28.
In one embodiment, the system 20 preferably includes a number of bracket assemblies 30 (
As will also be described, the body portions 32 of the respective bracket assemblies 30 preferably are secured to respective segments 41 of the delivery element 22 at locations “L” thereon spaced apart from each other along the delivery element 22 at preselected distances from each other (
As can be seen in
In each bracket assembly 30, the segment 41 to which the body portion 32 is secured is held by the body portion 32 in a stationary position, relative to the body portion 32. Although the delivery element 22 may be bent or curved along its length between any two bracket assemblies 30, at each respective bracket assembly 30, the segment 41 to which the body portion 32 is secured is stationary relative to that bracket assembly 30.
The system 20 preferably also includes a line element 42 extending between an inner end 44 secured to the structure assembly 25, and an outer end 46 secured to the delivery assembly 21 proximal to the free end 28 (
As can be seen in
As will be described, in one embodiment, the outer portion 45 of the line element 42 preferably is subjected to tension. As a result, the outer portion 45 preferably is rectilinear, in a plan or top view, and defines a directional axis 37 along its length (in a plan or top view), between the outer end 46 and the inner portion 43.
As will be described, in practice, the delivery element 22 is sufficiently heavy that, when the delivery element 22 is in the extended condition, the delivery element 22 and the line element 42 are pulled downwardly due to gravity, and the line element 42 tends to sag between the structure assembly 25 and the free end 28 (
As will also be described, the line element 42 is movable relative to the delivery element 22 as the delivery element 22 is moved between the extended and retracted conditions thereof. Preferably, the line element 42 is slidingly receivable in the apertures 40 in the bracket assemblies 30 as the delivery element 22 is moved between the extended and retracted conditions thereof, and the outer portion 45 of the line element 42 is correspondingly moved relative to the delivery element 22 along the directional axis 37, to support the delivery element 22.
As will be described, because the line element 42 is slidingly receivable in the apertures 40 of the bracket assemblies 30 positioned along the delivery element 22, and the line element 42 tends to engage the aperture element 38, the orientation of the upper portion 34 relative to the line element 42 passing through the upper portion 34 changes as the delivery element 22 is moved between its retracted and extended conditions, to accommodate corresponding changes in the position of the line element 42 relative to the delivery element 22.
For example, in
As will also be described, in one embodiment, the outer portion 45 preferably is biased to the stored condition thereof.
Those skilled in the art would appreciate that the free end of the delivery element 22 may be located at an intermediate position, in which the delivery element 22 is in an intermediate condition (not shown), between the delivery element's extended and retracted conditions. When the delivery element 22 is in its intermediate condition, the outer portion 45 of the line element 42 is correspondingly shorter in length. The outer portion 45 defines the directional axis 37 when viewed in plan view in any event because, in one embodiment, the outer portion 45 of the line element 42 preferably is subjected to tension (
From the foregoing, it can also be seen that the outer portion 45 of the line element 42 defines the directional axis 37 when viewed in plan view when the outer portion 45 is in any condition thereof, e.g., in the elongate and stored conditions.
In one embodiment, the upper portion 34 includes an aperture element 38 defining the aperture 40 and defining a plane “P” transverse to the aperture axis 39. Preferably, the aperture element 38 is positioned relative to the upper portion 34 so that the plane “P” is orthogonal to the aperture axis. When the delivery element 22 is in the retracted condition, the upper portions 34 are positioned with the respective planes “P” defined by the respective aperture elements 38 aligned (or substantially aligned) with the respective segments 41 of the delivery element 22 at the respective locations “L” on the delivery element 22 at which the body portions 32 are secured (
As can be seen in
When the delivery element 22 is in the extended condition, the upper portions 34 are positioned with the respective planes “P” defined by the respective aperture elements 38 positioned transverse to the segments 41 of the delivery element 22 at the respective locations “L” on the delivery element 22 at which the body portions 32 are secured.
When the delivery element 22 is moved from its retracted condition to the intermediate or extended conditions (i.e., by the user pulling the free end 28 outwardly, away from the structure assembly 25), the outer portion 45 of the line element 42 is subjected to corresponding motion, because the outer end 46 is secured to the free end 28 of the delivery element 22. While the free end 28 is moved away from the structure assembly 25, and as the outer portion 45 correspondingly moves through the respective apertures 40 of the bracket assemblies 30, the outer portion 45 at least occasionally engages the aperture elements 38, urging the aperture elements 38 from their aligned positions (i.e., the positions the aperture elements 38 are in when the delivery element 22 is in the retracted condition and the planes “P” are aligned with the delivery element centre lines 18) to generally transverse positions, in which the planes “P” of the aperture elements 38 are generally transverse to the delivery element center line 18.
In one embodiment, the upper portion 34 preferably is pivotable relative to the body portion 32 about an upper portion axis 36 defined by the upper portion 34, as indicated by arrow “G” in
As noted above, and as illustrated in
In
As noted above, when the delivery element 22 is moved between its retracted and extended conditions, the line element 42 is also moved, relative to the delivery element 22. Such corresponding movement of the line element 42 through the aperture element 38 causes the line element 42 to engage the aperture element 38, to urge the aperture element 38 to pivot about the upper portion axis 36 relative to the upper portion 34, to move the upper portion 34 generally toward alignment (or approximate alignment) with the line element 42.
As can be seen in
The bracket assembly 30 is shown unassembled in
As noted above, it will be understood that the delivery element 22 may be a cable, a hose, or any other relatively thick elongate member. Similarly, the line element 42 may be any relatively thin rope or braided wire or other suitable material that is flexible but sufficiently strong to support the cable.
Those skilled in the art would appreciate that the system 20 may include a delivery element 22 (e.g., a cable or a hose or conduit) that is connected to a structure assembly that is not an electrical charging station. For example, alternatively, the system 20 may be utilized at a gasoline or diesel pump (not shown), including a hose connected at a secured end thereof to the pump, or the system may include a pneumatic or hydraulic hose, e.g., for conveying air or water or other fluid therethrough. The delivery assembly 21 preferably includes a suitable plug, nozzle, or fitting 23 at the free end 28 for delivery. However, in certain circumstances, there may be no nozzle or fitting mounted at the free end, e.g., if the delivery assembly is a garden hose or an air hose. Or the nozzle or fitting may be provided at the free end of the delivery element, but may not be intended for engagement or connection with a recipient device.
As one example, in one embodiment, the structure 26 may be a charging station, e.g., for charging batteries of an electric vehicle. At the free end 28 of the delivery element 22, the plug 23 preferably is provided, for electrical connection with the vehicle inlet or receptacle 14 (
Those skilled in the art would appreciate that, in this example, the secured end 24 of the delivery element 22 is electrically connected to the charging station 26 so that when required, electric current may flow through the delivery element 22 to the plug 23 when electrically connected to the inlet 14, for charging the recipient device (e.g., batteries). When not in use, the plug 23 may be positioned in a holster 49 on the structure 26 (
In one embodiment, the structure assembly 25 preferably includes the structure 26 and a reel 50 having a reel body 52 rotatable about a reel axis “R” thereof (
In one embodiment, the inner end 44 of the line element 42 preferably is secured to the reel body 52 (
As can be seen in
The delivery element 22 is shown in
Accordingly, and as can also be seen in
Those skilled in the art would appreciate that, when the delivery element 22 is moved from the extended condition or an intermediate condition toward the retracted condition, the line element 42 is moved in the direction indicated by arrow “C”, and the reel body 52 is rotated about the axis “R” in the direction indicated by arrow “E” (
Upon movement of the delivery element 22 from the extended condition to the retracted condition, the reel body 52 is rotated about the axis “R” in the direction indicated by arrow “C” to wind the engaged part 54 of the line element 42 onto the reel body 52.
In one embodiment, the reel 50 preferably includes a biasing mechanism 57 that biases the reel body 52 to wind the part 54 of the line element 42 onto the reel body 52.
Because of the biasing mechanism 57, as the plug 23 is returned to the holster 49 (i.e., moving the delivery element 22 from the extended condition to the retracted condition), the line element 42 is partially retracted or pulled back by the biasing mechanism 57, to wind the engaged part 54 onto the reel body 52. As can be seen in
The biasing mechanism 57 may be any suitable means for biasing the reel body 52 to move the outer portion 45 of the line element 42 to its stored condition. For instance, the biasing mechanism 57 may include a suitable spring or weights, mounted to the reel body 52. Alternatively, a motor may be configured to control the movement of the outer portion 45 from its stored condition to its elongate condition, and vice versa.
As can be seen in
From the foregoing, it can be seen that, as the delivery element 22 is moved from the retracted condition to the extended condition, the position of the line element 42 relative to the respective segments 41 gradually shifts from a generally transverse relationship (
Specifically, the upper portions 34 pivot from positions in which the planes “P” thereby defined are parallel (or approximately parallel) to the segments 41 to which the respective bracket assemblies 30 are secured, to positions in which the planes “P” thereof are transverse to the respective segments 41.
When the delivery element 22 is moved from the extended condition to the retracted condition, the position of the line element 42 relative to the respective cable segments generally shifts from a very approximately or roughly parallel relationship to a generally transverse relationship. As noted above, the pivoting movement of the upper portion 34 to accommodate the changing position of the outer portion 45 of the line element 42 relative to the delivery element 22 is due to intermittent engagement of the aperture element 38 by the outer portion 45 as it moves through the aperture 40.
It will be understood that the delivery element 22 may be utilized in situations where the delivery element 22 is not in its extended condition, but instead is utilized in a condition that is intermediate, i.e., between the fully extended and fully retracted conditions. In the intermediate condition, the free end 28 of the delivery element 22 is not pulled outwardly far enough to pull the delivery element 22 to its extended condition. Because the reel 50 is biased to wind the line element 42 onto the reel body 52, regardless of whether the delivery element 22 is in its extended, retracted, or intermediate conditions, in this embodiment, the outer portion 45 of the line element 42 is kept generally taut, sufficiently for defining the directional axis 37 in plan view.
Among other advantages, as the delivery element 22 is moved from the extended condition to the retracted condition, the delivery element 22 is smoothly gathered into a coil (
Also, and as can be seen in
As can be seen in
However, in the examples illustrated in
In
In
As can be seen in
In one embodiment, the reel 50 preferably includes a reel control subassembly 78 mounted to the reel body 52, for controlling rotation of the reel body 52 about the reel axis “R”. As can be seen in
It will be understood that the biasing mechanism (not shown in
As can be seen in
Preferably, the pawl 82 is pivotable about a pivot pin 90, and biased by a spring 92 attached thereto to a neutral position, which is shown in
As can be seen in
When the line element 42 is pulled in the direction indicated by arrow 94, the reel body and the ratchet plate 80 rotate clockwise, i.e., in the direction indicated by arrow 96 (
Those skilled in the art would appreciate that, with continued rotation of the ratchet plate 80 in the clockwise direction, the pawl 82 will simply ride over the next toe (identified by reference character 84′ in
Accordingly, once the pawl 82 engages the plateau 86′, if the tension on the line element 42 is relaxed to the extent that the biasing mechanism can rotate the ratchet plate 80 in the counter-clockwise direction, then the ratchet plate 80 may rotate counter-clockwise until the pawl 82, in its lockable position, engages the toe 84′. This means that, if the user ceases pulling on the delivery element 22 (and the tension on the line element 42 ceases as a result), the ratchet plate 80 will be allowed to rotate only a small amount before such rotation stops, when the pawl 82 engages the toe 84′.
In this way, the reel control subassembly 78 does not impede the movement of the line element 42 as it is pulled off the reel body toward the elongate condition, i.e., when the free end 28 of the delivery element 22 is pulled away from the structure 26. But the reel control subassembly 78 also prevents uncontrolled rewinding of much of the entire line element 42, for example, if the user chooses to stop pulling on the delivery element 22, when deploying the delivery element 22. If the user stops pulling on the delivery element 22, the ratchet plate 80 rotates in the counter-clockwise direction until the pawl 82 (which is in its lockable position) engages the first toe moved against it.
The manner in which the reel control subassembly 78 functions when the delivery element 22 is to be returned to its retracted condition will now be described. Referring again to
As can be seen in
Those skilled in the art would also appreciate that additional alternative embodiments of the bracket assembly, and of the upper portion thereof, may be feasible. An alternative embodiment is illustrated in
As can be seen in
It will be understood that a number of pulleys 160 may be secured to the delivery element 22 at a number of locations “2L” thereon that are spaced apart from each other along the delivery element 22. Only one pulley 160 is illustrated in
When the delivery element 22 is in the retracted condition (
When the delivery element 22 is in the extended condition (
It will be appreciated by those skilled in the art that the invention can take many forms, and that such forms are within the scope of the invention as claimed. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
This application claims the benefit of U.S. Provisional Patent Application No. 63/343,762, filed May 19, 2022, the entirety of which is hereby incorporated herein by reference.
Number | Date | Country | |
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63343762 | May 2022 | US |