The present invention relates generally to devices and methods for sensing the transmission of a gas or liquid through a material or membrane and for authentication of an article such as a secure instrument. More specifically, the present invention relates to the use of gasochromic materials to test the porosity or the permeability of an object, such as paper during manufacturing, and to authenticate an article, such as a secure instrument having a substrate, visual data, and a security feature.
High security documents such as banknotes and other paper stock have substrates formed from various porous materials such as pulp cotton fibers. Moreover, in the United States, paper currency is made from a non-woven combination of 75% cotton and 25% linen fibers. In most other countries, pulp-based substrates are used. Some countries, such as Canada, have used cotton and paper blended banknotes. In addition, countries such as Australia, New Zealand and Canada have issued banknotes having polymer substrates, e.g., substrates including biaxially oriented polypropylene. The substrate, which may include one or more plies of the substrate material, may include security features such as laminated polymer or paper security threads, planchettes, and watermarks formed directly into the substrate.
As counterfeiters have become more sophisticated, the security features in such documents have had to become more advanced as well in order to prevent widespread fraud. As the substrates of such secure documents have become more advanced, the cost to produce them has also increased, thus making the replacement of worn currency quite expensive. Therefore, it is important that in addition to being secure, such documents must have a high level of durability, lack certain imperfections, and be removed from circulation when the appropriate criteria on their fitness are available. In addition, the measurement and monitoring of porosity and permeability of various media during manufacturing is of importance to obtaining high quality product meeting the required quality level.
Banknotes are removed from circulation for a variety of reasons. In addition, based on one study, 81% of banknotes are removed because of soiling, 9% are removed because of damage caused by mechanical means, especially tearing, 5% are removed because of graffiti on the notes, 4% are removed because of general wear and tear, and 1% are removed because of damage to the security elements.
Banknotes have a finite time in circulation due to soling and tearing of the notes in use by the public. For example, it takes about 4,000 double folds (first forward and then backward) before a U.S. paper bill will tear. Banknotes are handled in many ways during their usable life and experience a variety of mechanical stresses, as well as being brought into contact with substances that can dirty the notes, resulting in difficulty in their authentication and use.
One important parameter used to determine the fitness of banknotes is limpness. When banknotes have been in circulation, the mechanical wear from folds, handling, and use in bill acceptors, results in a loss of mechanical elasticity that leads to the notes becoming limp. In addition, the mechanical wear of banknotes results in banknotes being torn and/or ripped. This “limpness,” tearing, and ripping has been shown to be directly related to changes in the porosity of the banknote with mechanical wear. In particular, the porosity of the banknotes increases with use and manifests itself in a lower effective elastic constant.
Permeability has been shown to have a correlation to limpness. Studies have also correlated permeability to deflection and stiffness. Permeability is sensitive to network deformation of a substrate, and changes in permeability, typically due to changes in porosity, can be an early indicator of the condition of the substrate network, which itself can be an early predictor of limpness. Existing methods for measuring permeability and porosity, however, are too slow for machine-readable fitness measurements.
Generally, porosity is an important physical parameter for a number of applications and as a diagnostic tool. For example, it plays a critical role in membrane separations, time released drug delivery, soil science and engineering and banknote fitness. In particular, porosity is used in a variety of fields including pharmaceuticals, ceramics, metallurgy, materials, manufacturing, earth sciences, soil mechanics, and engineering.
Typically, porosity is measured using the transport of liquids or gasses and characterizing the void fraction, physisorption, and tortuosity of the voids in a material or membrane. The detection of the gas or liquid passing through the material or membrane is measured with a variety of methods, including flow meters, mass spectrometers, absorption spectra, fluorescence, mercury intrusion, water evaporation, and mass change, computed tomography.
Specifically, with respect to banknotes, given the large numbers of banknotes in circulation for even small countries, determining the fitness of banknotes is not only of importance in cost control, but also poses a serious technical challenge in terms of processing speed and accuracy. As a result, accurate determination of the fitness of banknotes by measurement of permeability and/or porosity would be beneficial if it could be performed on the high speed sorters used by commercial and central banks to process currency for authenticity and fitness.
There is, therefore, a need to employ an efficient and accurate manner of identifying whether banknotes and lottery scratch tickets are torn, ripped, have been tampered with and/or have been subject to excessive mechanical wear based on the porosity of the documents in order to determine whether the documents should remain in circulation or be destroyed due to mechanical wear, which is directly related to the permeability changes that accompany use. There is also a need to authenticate secure instruments and other articles that contain embedded security features.
In general, in one aspect, the invention features a detection method, including applying a gas to an article, the article including a gasochromic material capable of emitting a radiation emission spectrum in the presence of the gas, the article further including a first absorptive material capable of absorbing radiation in a first narrow bandwidth within the emission spectrum to produce a first narrow bandwidth absorption line in the emission spectrum; irradiating the article in the presence of the gas; and detecting the emission spectrum having the first narrow bandwidth absorption line.
Implementations of the invention may include one or more of the following features. The method may include authenticating the article based on the detection of the first narrow bandwidth absorption line in the emission spectrum. The gas may be capable of displacing an equilibrium concentration of oxygen in the gasochromic material.
The article may include a second absorptive material capable of absorbing radiation in a second narrow bandwidth within the emission spectrum to produce a second narrow bandwidth absorption line in the emission spectrum, and the method may further include detecting the emission spectrum having the second narrow bandwidth absorption line. The method may include authenticating the article based on the detection of the first narrow bandwidth absorption line and the second bandwidth absorption line in the emission spectrum. The authenticating may include comparing the wavelengths of relative minima of the first narrow bandwidth absorption line and the second narrow bandwidth absorption line in the spectrum. The first narrow bandwidth absorption line may have a first intensity corresponding to a first diminution of the emission spectrum and the second narrow bandwidth absorption line has a second intensity corresponding to a second diminution of the emission spectrum, and the authentication may include determining a ratio of the first intensity and the second intensity.
In general, in another aspect, the invention features a detection system, including a gas source for applying a gas to an article, the article including a gasochromic material capable of emitting a radiation emission spectrum in the presence of the gas, the article further including a first absorptive material capable of absorbing radiation in a first narrow bandwidth within the emission spectrum to produce a first narrow bandwidth absorption line in the emission spectrum; an excitation source for irradiating the article in the presence of the gas; and a detection device for detecting the emission spectrum having the first narrow bandwidth absorption line.
Implementations of the invention may include one or more of the following features. The system may include a processor for authenticating the article based on the detection of the narrow bandwidth absorption line in the emission spectrum. The article may be a label, or a secure instrument or a banknote. The gasochromic material may be disposed within the article or on the article. The absorptive material may be disposed in the gasochromic material or on the gasochromic material. The excitation source may provide visible light radiation or non-visible electromagnetic radiation. The detection device may be an imaging device, a camera, a cellphone or a tablet.
The article may include a second absorptive material capable of absorbing radiation in a second narrow bandwidth within the emission spectrum to produce a second narrow bandwidth absorption line in the emission spectrum, and the detection device may detect the first narrow bandwidth absorption line and the second bandwidth absorption line in the emission spectrum. The processor may be capable of authenticating the article by comparing the wavelengths of relative minima of the first narrow bandwidth absorption line and the second narrow bandwidth absorption line in the spectrum. The first narrow bandwidth absorption line has a first intensity corresponding to a first diminution of the emission spectrum and the second narrow bandwidth absorption line has a second intensity corresponding to a second diminution of the emission spectrum, and the processor may be capable of authenticating the article by determining a ratio of the first intensity and the second intensity.
The above-mentioned and other aspects, features and advantages can be more readily understood from the following detailed description with reference to the accompanying drawings, wherein:
The present invention provides for apparatus and methods for sensing the transmission of a gas or liquid through an article, object, material, or membrane. More specifically, the present invention provides for methods and apparatus for measuring the porosity or the permeability of secure instruments, such as banknotes in order to determine whether the secure instruments are ripped, have a tear, have been tampered with, or have been exposed to a high amount of mechanical wear. It should be noted, however, that the present invention should not be limited to use with secure instruments. The present invention may be used to measure the porosity or the permeability of any desired object, material, or membrane.
The fluid source 4 may be connected to a fluid container 2. The fluid container 2 may hold any fluid (i.e., liquid or gas) known to those skilled in the art that is capable of displacing an equilibrium concentration of oxygen in a gasochromic material 14 upon contact with the gasochromic material 14. For example, the fluid may be any liquid or gas that is rich in oxygen. Alternatively, the fluid may be any liquid or gas that contains substantially no oxygen, including, but not limited to argon, helium, xenon, and nitrogen.
As previously discussed, the fluid may be capable of displacing the equilibrium concentration of oxygen in the gasochromic material 14. The gasochromic material 14 may be any material configured to change the intensity or spectral position of its emission or absorption bands in response to various molecular moieties. For example, the gasochromic material 14 may be any desired low molecular weight polymer material known to those skilled in the art that contains gasochromic molecules. The gasochromic molecules may be any molecules configured to emit light under excitation by UV light or other wavelengths including, but not limited to, platinum, rhodium, Pt-porophyrines, and iridium containing phosphyrines and nano-crystalline zinc-oxide. For example, in one embodiment, the gasochromic material 14 may be a low molecular weight polymer coating, such as polystyrene (PS), containing gasochromic molecules. Alternatively, in an alternative embodiment, the gasochromic material 14 may be embedded in the substrate 16.
As shown in
Embedding the gasochromic materials throughout the substrate 16 can further enable the porosity or the permeability of the substrate 16 to be tested from both sides of the substrate 16. Embedding the gasochromic materials throughout the substrate 16 can also enable high speed testing of the porosity or the permeability of the substrate 16. Moreover, changes in the porosity or permeability of the substrate can be determined based on the output of excited gasochromic elements embedded in the substrate 16.
Further, embedding the gasochromic elements in the substrate 16 may also enable detection of changes in the substrate 16, such as limpness.
As previously discussed, the gasochromic material 14 may be configured to emit light under excitation.
When the gasochromic molecules in the gasochromic material 14 are in an excited state, the light emitted may be sensed by a detection device 20, which is part of the apparatus 1. The detection device 20 may be any device known to those skilled in the art that may be configured to sense light, capture images, and/or create images. In one embodiment, for example, the detection device 20 may include an imaging device, such as a camera, a cellphone or a tablet. In addition, or alternatively, the detection device 20 may include at least one sensor (not shown) configured to sense the emitted light. The sensors may be any sensors known to those skilled in the art including, but not limited to, photodiodes, photomultipliers, and photovoltaic cells.
Similar to
The apparatus 100 of
The excitation source 110 of
The apparatus 100 of
The apparatus 1 of
The gasochromic material as generally described herein may also be used for authentication of an article such as a secure instrument or banknote. The gasochromic material may be disposed on or within the article, including in the form of security features embedded in the substrate of the article. The gasochromic material may further include one or more absorptive materials that produce narrow bandwidth absorption lines in the emission spectrum of the gasochromic material. The bandwidth of the absorption lines is preferably less than 5 nm. The absorptive material may include modified rare earth compounds that produce narrow bandwidth absorption lines within a wide band emission spectrum of the gasochromic material. The absorptive material may be found in one or more layers on one surface of the gasochromic material, or may be disposed in or dispersed throughout the gasochromic material itself. In the example of
The presence of the gasochromic material with the absorptive material may be an authenticating feature of the article. Thus, the detection of the resultant emission spectrum from the combined gasochromic material and absorptive material upon excitation with a specified fluid source is a method of authenticating the article. A gasochromic material without added absorptive material will produce an emission spectrum as shown in
In another embodiment, the gasochromic material may include more than one absorptive material that produces corresponding separate, narrow bandwidth absorption lines in the emission spectrum of the gasochromic material. For example, the gasochromic material may include two different absorptive materials that produce two different narrow bandwidth absorption lines in the emission spectrum of the gasochromic material. In the example of
Referring back to
As previously discussed, the object, material, or membrane may be any sample where porosity testing is desired. Samples may be used from a variety of fields including, but not limited to, pharmaceuticals, ceramics, metallurgy, materials, manufacturing, earth sciences, soils mechanics, and engineering. The embodiments of
Returning to
The method further includes powering the excitation source 10, 110, such that the excitation source 10, 110 may emit UV or other wavelengths configured to excite the gasochromic molecules in the gasochromic material 14, 108. The excitation source 10, 110 may be positioned such that at least one path of light from the excitation source intersects with the gasochromic material 14, 108. In addition, the excitation source 10, 110 may be powered prior to, during, and after the fluid contacts the gasochromic material 14, 108, so that the detection device may be capable of detecting emitted light corresponding to the equilibrium concentration of oxygen in the gasochromic material 14, 108, and emitted light corresponding to the displaced equilibrium concentration of oxygen in the gasochromic material 14, 108. Thus, the porosity of the object, material, or membrane is related to the change in the detected emitted light corresponding to the equilibrium concentration of oxygen in the gasochromic material 14, 108 and the detected emitted light corresponding to the displaced equilibrium concentration of oxygen in the gasochromic material 14, 108.
During excitation of the gasochromic molecules in the gasochromic material 14, 108, the detection device 20, 114 may be detecting the emitted light by first, using the filter 18, 112 to reject all light other than the light emitted from the gasochromic molecules. After filtering the light, the detection device 20, 114 may use the sensors therein to detect the emitted light. The detection device 20, 114 may further transmit the detected light signals to the processor (not shown), which may be configured to determine and output data corresponding to the porosity and thereby the fitness (e.g., mechanical wear, rips, pinpricks, and tears) of the object, material, or membrane used in conjunction with the apparatus 1, 100 by analyzing the information received from the detection device 20, 114.
The determination and output of data corresponding to the porosity of the object, material or membrane may be calculated based on an average porosity over the entire material or membrane. For example, in the embodiment of
Alternatively, porosity may be determined along the length of the banknote 106. As illustrated in
The embodiments and examples above are illustrative, and many variations can be introduced to them without departing from the spirit of the disclosure or from the scope of the invention. For example, elements and/or features of different illustrative and exemplary embodiments herein may be combined with each other and/or substituted with each other within the scope of this disclosure. For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there is illustrated a preferred embodiment of the invention.
This application claims priority to U.S. provisional application Ser. No. 62/303,216, filed Mar. 3, 2016. This application also claims priority to U.S. non-provisional application Ser. No. 14/071,275, filed Nov. 4, 2013, and U.S. non-provisional application Ser. No. 15/242,052, filed Aug. 19, 2016, the disclosures of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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62303216 | Mar 2016 | US |
Number | Date | Country | |
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Parent | 14071275 | Nov 2013 | US |
Child | 15449193 | US | |
Parent | 15242052 | Aug 2016 | US |
Child | 14071275 | US |