This invention relates, in general, to determining the volume of fluid in a tank and, more particularly, to systems and methods for determining the volume of a consumable, such as gasoline or diesel fuel, used, for example, in a commercial transportation vehicle fleet.
It is not uncommon for commercial vehicle operators to use company charge cards for purchasing fuel in large quantities. Unscrupulous vehicle operators have been known to make fuel charges for fuel which was not added to the fuel tank of the approved vehicle, but instead added to the fuel tank of an accomplice vehicle operator's vehicle for which the accomplice may give the unscrupulous vehicle owner a monetary kickback. Other schemes derived by unscrupulous vehicle operators include collusion with service station operators to overcharge company charge cards in exchange for a monetary kickback and siphoning fuel from the fuel tank.
In light of the foregoing, an ongoing need exists for systems and methods which ensure that consumables, such as fuel, purchased on company charge cards is appropriately used for approved commercial vehicles. It would also be desirable that such systems and methods would mitigate or eliminate unscrupulous vehicle operators from stealing fuel or overcharging company charge cards. Still further, it would be desirable that such systems and methods would optimize the fuel consumption cycle, including purchase, verification, and performance, for not only a single vehicle, but for a fleet of commercial vehicles.
The present invention accordingly provides a system and method for determining volume of a fluid in a tank by first measuring the pressure of fluid proximate to the bottom of the tank. The depth of the fluid is then determined from the pressure and density of the fluid. Fluid volume is then determined mathematically or from charts given the depth as well as the size and shape of a tank. Multiple pressure readings may be taken along the bottom of a tank, and an average pressure determined that may be used to calculate volume. Pressure readings may be taken at different heights to determine fluid density used to calculate volume. Pressure readings may be adjusted for atmospheric pressure. Volume increases or decreases exceeding a predetermined threshold may be flagged and alerts generated. Volume calculations may be recorded for comparing against a volume of fluid recorded as being purchased.
The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
Refer now to the drawings wherein depicted elements are, for the sake of clarity, not necessarily shown to scale and wherein like or similar elements are designated by the same reference numeral through the several views. In the interest of conciseness, well-known elements may be illustrated in schematic or block diagram form in order not to obscure the present invention in unnecessary detail, and details concerning various other components known to the art, such as computers, workstations, data processors, databases, pressure and temperature sensors, data communication networks, radio communications, and the like necessary for the operation of many electrical devices and systems, have not been shown or discussed in detail inasmuch as such details are not considered necessary to obtain a complete understanding of the present invention, and are considered to be within the skills of persons of ordinary skill in the relevant art. Additionally, as used herein, the term “substantially” is to be construed as a term of approximation.
It is noted that, unless indicated otherwise, computational and communication functions described herein may be performed by a processor such as a microprocessor, a controller, a microcontroller, an application-specific integrated circuit (ASIC), an electronic data processor, a computer, or the like, in accordance with code, such as program code, software, integrated circuits, and/or the like that are coded to perform such functions. Furthermore, it is considered that the design, development, and implementation details of all such code would be apparent to a person having ordinary skill in the art based upon a review of the present description of the invention.
Referring to
Returning to
As discussed in further detail below with respect to
At least one work station 12 is also coupled to RIMS 16 via network 28. Work station 12 preferably includes a processor and memory (not shown) configured for storing computer program code executable by the processor for providing an interface between RIMS 16 and a user. While not shown, a “user”, as the term is used herein, includes, by way of example but not limitation, a transportation fleet administrator or manager, or a transportation carrier or logistics provider responsible for managing a fleet of tractors, such as tractor 24, to haul various goods on trailers. Work station 12 preferably also includes conventional computer input devices, such as a keyboard and mouse, and output devices, such as a display monitor 13.
In one embodiment, the system 10 components associated with tractor 24 include, but are not limited to, an inventory management assembly (“IMA”) 100 having an onboard management subassembly (“OMS”) 102 coupled via a data communication link 120 to at least one sensor 104 positioned within each of at least one respective fuel tank 64 for detecting fuel volume, as discussed in further detail below with respect to
As shown most clearly in
It may be appreciated that there may be hundreds of transmissions of fuel log data 32 from IMA 100 for each transmission of fuel purchase data from fueling POS 20. Furthermore, in an alternative embodiment of the invention, fuel log data 32 may be accumulated in OMS 102 and not transmitted to RIMS 16 until a predetermined quantity of data is accumulated, until there is an increase in fuel volume (e.g., a fill-up), or until the accelerometer 138 (or alternatively, the GPS 190 or speedometer 134) indicates that the tractor has stopped long enough (e.g., 30 seconds, preferably a configurable time) to add fuel to its at least one fuel tank. Because fuel levels may vary due to motion, vibrations, sloshing in the tank, and the like, it is preferable to use rolling averages of fuel volume calculated from averaging a predetermined number of the most recent volume calculations each time a new measurement is taken. It may be preferable in many instances to reduce the increment of time between measurements (e.g., from 30 seconds to 1 second) when fuel is being added to a tank (as may be determined as described above using an accelerometer, GPS, or speedometer) so that more accurate measurements may be made during fill-ups.
Subsequent to saving fuel purchase data 30 and fuel log data 32 at step 516, execution proceeds to step 518 wherein a determination is made whether there is an auditable fuel event. An auditable fuel event occurs when there is a non-trivial increase or decrease in fuel volume, that is, an increase or decrease in fuel volume which exceeds a predetermined threshold. This can happen in at least the following three scenarios:
1. A decrease in volume reported by fuel log data 32, which decrease exceeds by at least a predetermined threshold amount a decrease that would be expected from the consumption of fuel by an engine, that is, that would be attributable to mileage or miles per gallon (“MPG”); this would indicate a fuel loss typically resulting from fuel theft (e.g., siphoning of fuel) (wherein execution would proceed to steps 524 and 526, discussed below) or potential leakage from the fuel tank and/or fuel system which could result in economical and environmental impacts (wherein execution would proceed to step 526, discussed below).
2. An increase in volume reported similarly by both fuel purchase data 30 and fuel log data 32, i.e., a normal fill-up (wherein execution would proceed to step 526, discussed below).
3. An increase in volume wherein the volume reported by fuel purchase data 30 exceeds a volume reported by fuel log data 32 by a predetermined threshold, in which case an alert is generated. This alert would typically indicate that a fueling station 20 ran up the number of gallons on the transaction and gave a driver a monetary kickback. This could also occur when a fueling station 20 up-charged a customer on a per/gallon basis (wherein execution would proceed to steps 524 and 526, discussed below).
Accordingly, a non-trivial fuel volume increase may occur when there is a fill-up, rather than motion, vibration, and/or sloshing of fuel in a tank. A non-trivial fuel volume decrease may occur when there is a theft by the siphoning of fuel from a tank, rather than for reasons attributable to miles per gallon (“MPG”) of fuel. If, at step 518, a transmission of fuel log data is received that does not indicate a non-trivial increase or decrease in fuel volume, then no fuel event is deemed to have occurred, and execution proceeds to, and terminates at, step 520. If, at step 518, a non-trivial increase or decrease in fuel volume is detected, then an auditable fuel event is deemed to have occurred, and execution proceeds to step 522.
At step 522, if a non-trivial increase in fuel volume has been detected, then there should also be corresponding fuel purchase data having substantially similar date and time stamps for a respective tractor 24. RIMS 16 attempts to identify such fuel purchase data. If such fuel purchase data cannot be located, a report of same is generated. If such fuel purchase data is identified, then the volume of fuel purchased is compared with the volume of fuel logged and a difference is determined; execution then proceeds to steps 523 and 526. In step 523, a determination is made whether the difference determined in step 522 exceeds a predetermined threshold, such as a fuel loss greater than ten gallons, or a fuel temperature that drops below 32° F. If it is determined that such threshold has been exceeded, then execution proceeds to step 524; otherwise, execution from step 523 terminates at step 520. In step 524, the fuel purchase data, fuel log data, and difference is preferably transmitted via email to the workstation 12 display 13 and/or via text (e.g., Short Message Service (“SMS”)) to a user for instant notification.
In step 526, upon login to workstation 12, a user is notified of the fuel event, preferably by a report on display 13 (discussed in greater detail below with respect to
More specifically, and with reference to
Recent fuel events, also referred to as fuel purchase reconciliations and discussed above with respect to steps 518 and 522 of
The dashboard report 238 further preferably includes recent Real Time Fuel Inventory data, which provides current information about the status of fuel in fuel tanks 64. Such information preferably includes not only current gallons of fuel available for each tractor 24, but also the temperature of the fuel in each tank 64 of tractor 24. Fuel temperature is important to monitor because, as fuel gets cool under cold-weather conditions, it may begin to approach a gel state, wherein the viscosity of the fuel begins to change which can have a significant detrimental impact on the performance of an engine. As such, RIMS 16 notifies a user when the temperature of the fuel is approaching a gel-like state so that the driver can take proactive steps (e.g., add an additive to the fuel or switch to a different fuel) to prevent or prepare for such a situation. While the dashboard report 238 as exemplified only displays recent fuel inventory data, fuel inventory data for any date range is available from the Real Time Fuel Inventory Report 244, available under reporting module 228 and exemplified by
Still further, dashboard report 238 preferably also reports recent fuel loss events, that is, a non-trivial decrease in fuel that is not accountable by use of fuel by the tractor 24, but is possibly due to fuel theft, such as siphoning of fuel from a fuel tank. If there is such a fuel theft event, then the user will be notified by the dashboard report. As discussed above with respect to step 524 of flow chart 500 (
The dashboard report 238 preferably also includes graphical trend charts, including charts showing the average number of fuel events in recent months, what proportion of fuel events are considered normal, of moderate concern, and of critical concern. Charts are preferably also provided showing fuel expenses for recent months, as well as average price per gallon of fuel for recent months.
Access to other pre-defined reports that are frequently used are also provided. By way of example, pre-defined reports may include reports of critical, or auditable, events by city, state, driver, and/or truck for the past month, year, or other selected time period. Pre-defined reports may further include reports of the percentage of fuel purchases (by vehicle) resulting in a critical (i.e., auditable) event, or of fuel purchases made the previous day, for example. An event report may be generated to show fuel purchase reconciliations for a pre-determined time period, such as year-to-date, or a rolling previous period, such as the previous six or twelve months. This would allow a user to easily access all such transactions rather than having to wade through the reporting menu and search for them.
Under user module 226, a user, preferably limited to an administrative user, may access a User Access Configuration report 240. As shown most clearly by
Under the reporting module 228, three reports 242, 244, and 246 (
Under the logs module 230, two reports are available, a raw fuel log data report (entitled “Daily Fuel Logs”) 248 and a raw fuel purchase data report (entitled “Fuel Purchase Logs”) 250, exemplified by
Configure module 232 preferably includes at least six forms 252-262 that enable users to configure various aspects of RIMS 16. A Fuel Probe Configuration form 252, exemplified by
It is considered that the use of the above-identified variables and settings in the system 10 of the invention would be apparent to a person having ordinary skill in the art upon a reading of the description of the invention herein, and therefore will not be described in further detail herein.
A Fuel Purchase Report Configuration form 254, exemplified by
A Report Configuration form 256, exemplified by
An Alerts Configuration form 258, exemplified by
A Product Configuration form 260, exemplified by
A Firmware Updates form 262, exemplified by
The help module 234 includes About Us function 264 and a Help Menu function 262 which provide various support to the user. Such functions are considered to be well known in the art and so will not be discussed further herein.
The instant notification module 236 includes Email form 268 and SMS form 270 which enable a user to configure how emails and text messages are sent, preferably in real time. By way of example, but not limitation, such an email to display 13 or text to a cell phone may be sent in step 524 of the process depicted by flow chart 500 of
It should be appreciated that although a particular architecture is shown and described in
It can be appreciated that RIMS 16 is able to accumulate substantial data from the system 10 about travel between various routes between points, such as cities. Such data may include vehicle performance, such as average miles/gallon, average speed, and average travel time. Data about the various routes may also include current price/gallon of fuel at various fueling locations. With this data, RIMS 16 may propose an optimized route based on an optimization characteristic or a weighted combination of characteristics, such as length of route, time to travel a route, and the cost and quality of fuel along a respective route, as exemplified below with respect to
As shown by way of a broken-away portion of a side wall of tank 64, an opening 1016 is formed in the top of tank 64. A cylinder 1002 extends through opening 1016. Cylinder 1002 includes a ring plate 1020 configured for extending across opening 1016 and supporting cylinder 1002 in tank 64. Plate 1020 is preferably secured to tank 64 in any conventional manner, such as by fasteners, such as screws and/or bolts, or welding, and preferably with a gasket to act as a seal effective for preventing leakage of fluid 1001 from within the tank. Cylinder 1002 is preferably configured with vent holes 1003 for equalizing pressure between the interior and exterior of tank 64 as fuel volume changes and/or as altitude and atmospheric pressure changes. A tube 1004 extends through cylinder 1002, and sensor 104 is attached to a lower end of the tube to thereby position sensor 104 in fluid 1001.
As shown in
Sensor 104 preferably also includes a vent line 1014, which runs through tube 1004 (
Sensors that detect pressure and temperature are considered to be well-known and commercially available from manufacturers, and so will not be described in further detail herein, except insofar as necessary to describe the invention.
As shown most clearly in
In a preferred embodiment of the invention, a compensatory pressure detector 1005 is positioned above sensor 104 by a space 1007 to more precisely determine density (or an analogue thereof) to thereby obviate errors that may result from a change in density due to, for example, varying grades of fuel, or the effects of temperature on fluid 1001. Additional electrical signal lines 1010 (not shown) are preferably provided from compensatory pressure detector 1005 to processor 152 for processing and then transmission via bus 160 and I/O 156 to OMS 102. Alternatively, additional electrical signal lines 1010 may be provided for carrying signals from detector 1005 in tube 120 to OMS 102. In the preferred embodiment, memory 174 in OMS 102 is preferably provided with computer program code for comparing the pressure measured by pressure detector 112 and the pressure measured by compensatory pressure detector 1005, and determining a difference, or delta pressure. The delta pressure may be used to determine density (or an analogue to density) of fluid 1001, and thereby determine more precisely, with the pressure measured from pressure detector 112, the height of fluid in tank 64, from which height the volume fluid in tank 64 may be determined. In one embodiment of the invention, such calculation may be made using the following variables:
W_comp=compensated liquid weight value per inch of liquid
C_distance=compensation distance setting, designated by reference numeral 1007 in
T_distance=calculated total liquid height in tank.
P_primary=pressure reading from primary sensor, exemplified by sensor 104
P_comp=pressure reading from compensating pressure sensor 1005.
The above variables may then be used in the following equations to calculate T:
W_comp=(P_primary−P_comp)/C_distance
T_distance=P_primary/W_comp
Exemplifying with specific values, such as P_primary=5 psi, P_comp=3 psi, and C_distance=4 inches, then:
W_Comp=5 psi−3 psi/4 inch=0.5 psi per inch
T_distance=5 psi/0.5 psi=10 inches of liquid in the tank.
It is considered that such equations to effectuate such calculations and determinations would be apparent to a person having ordinary skill in the art upon a reading of the present description herein, and so will not be described in further detail herein. The density is preferably calculated only when tank 64 is filled up, and then stored in memory 154 until a subsequent fill-up, thereby avoiding errors in calculations when the level of fluid falls below the level of the compensatory pressure detector 1005.
It may be appreciated that fluid 1001 in a moving tractor 24 will slosh around, vibrate, and move from one end of tank 64 to the other as the angle of the tractor changes, such as when traveling up or down an incline, such as a hill. As fluid 1001 moves, the pressure sensed by pressure detector 112 may change, potentially resulting in erroneous measurements. To obtain a more accurate measurement, the pressure is preferably measured frequently (e.g., every 30 seconds) and a rolling average is generated, representing a more accurate measurement of fluid pressure and, hence, fluid volume, as discussed above with respect to steps 506-510 of the flow chart 500 of
To obtain further enhanced accuracy of fluid pressure and volume, particularly when fluid shifts from one end of tank 64 to the other, in an alternative embodiment of the invention, multiple pressure sensors are used proximate to the bottom of tank 64, and measurements from the multiple pressure sensors are averaged. Accordingly,
Further to the embodiment of
It may be appreciated that when tubes 1004a and 1004b, as well as sensors 104 and 1006, are spread apart, it would be desirable that they maintain a relatively constant position and orientation with respect to each other, to facilitate consistently accurate and reliable fluid pressure measurements. To that end,
It may be further appreciated that by knowing the depth (or height) of fluid 1001 in a tank 64, and the size and shape of a tank, the volume may be calculated in any of a number of different ways by OMS 102 processor 172, RIMS 16 processor 202, or any other suitable processor. By way of example but not limitation, the sensor 104 pressure output allows fluid volume to be calculated mathematically using well-known equations, given the size and shape of a tank for a given fluid depth. In another example, fluid volume may be calculated mathematically for a number of different fluid heights and a chart generated correlating height to volume; then a specific volume may be determined from the chart for any specific depth. In another example, volume may be determined by manually pouring fluid into a tank, one unit (e.g., gallon) at a time, and measuring the pressure or depth with each unit added and generate a chart from that. In another example, if tanks can be categorized into a few fundamental shapes, the only variable being size, a chart may be generated for each category of shape, and scaled for the size of any particular tank of that shape. Volume may also be scaled or adjusted for the density and/or temperature (which affects density) of the fluid. It is considered that further details exemplifying such methods, as well as alternative methods, for determining volume of a fluid from variables, such as pressure or depth of the fluid in a tank and density of the fluid, would be apparent to a person having ordinary skill in the art, upon a reading of the description of the invention herein; therefore, it is deemed not necessary to discuss same in further detail herein.
While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.
This application claims the benefit of U.S. Provisional Application No. 61/897,426, filed Oct. 30, 2013, which application is hereby incorporated herein by reference, in its entirety.
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