The present invention is directed generally to the dispensing of prescriptions of pharmaceuticals, and more specifically is directed to the automated dispensing of pharmaceuticals.
Pharmacy generally began with the compounding of medicines which entailed the actual mixing and preparing of medications. Heretofore, pharmacy has been, to a great extent, a profession of dispensing, that is, the pouring, counting, and labeling of a prescription, and subsequently transferring the dispensed medication to the patient. Because of the repetitiveness of many of the pharmacist's tasks, automation of these tasks has been desirable.
Some attempts have been made to automate all or portions of the pharmacy environment. Different exemplary approaches are shown in U.S. Pat. Nos. 6,006,946; 6,036,812 and 6,176,392 to Williams et al. and in U.S. Pat. No. 7,014,063 to Shows et al. The Williams system conveys a bin with tablets to a counter and a vial to the counter. The counter dispenses tablets to the vial. Once the tablets have been dispensed, the system returns the bin to its original location and conveys the vial to an output device. Tablets may be counted and dispensed with any number of counting devices. Shows et al. discloses a system that includes multiple drawers, each of which includes a plurality of dispensing devices that dispense tablets into a dispensing chute. The dispensing devices may be of the so-called “Baker Cell” configuration (see U.S. Pat. No. 3,368,713 to Hurst et al.), in which the tablets are mechanically singulated and counted prior to dispensing into the dispensing chute. The tablets are stored in the dispensing chute until such time as a pharmacist or technician dispenses the tablets from the chute into a pharmaceutical vial.
Although this particular system can provide automated pharmaceutical dispensing, certain of the operations may be improved or varied. For example, in order to save on pharmacy space, some pharmacies may prefer automated singulation and counting of the pills, but with manual labeling, dispensing of the pills into the vial, and capping. Additionally, a system that separates the functions of prescription dispensing and system replenishment can allow for improved efficiency in pharmacy operations by allowing these functions to be performed simultaneously. Thus, there may be a need for a system that can address these types of operations, particularly one that can do so in a safe, protected and efficient manner.
As a first aspect, embodiments of the present invention are directed to a pharmaceutical dispensing system. The pharmaceutical dispensing system comprises: a frame having opposed replenishment and dispensing sides; a plurality of bins configured to house pharmaceutical tablets, each of the bins being accessible from the replenishment side of the frame for replenishment of pharmaceutical tablets; a plurality of chutes, each of the chutes connected to and associated with a respective one of the plurality of bins, each of the chutes being accessible from the dispensing side of the frame for dispensing of pharmaceutical tablets; a controller operatively associated with the plurality of bins and the plurality of chutes; a replenishment side security camera mounted on the replenishment side of the frame and connected with the controller, the replenishment side security camera being configured to take an image of a person positioned to access the plurality of bins; and a dispensing side security camera mounted on the dispensing side of the frame and connected with the controller, the dispensing side security camera being configured to take an image of a person positioned to access the plurality of chutes.
As a second aspect, embodiments of the present invention are directed to a pharmaceutical dispensing system, comprising: a frame having opposed replenishment and dispensing sides; a plurality of bins configured to house pharmaceutical tablets, each of the bins being accessible from the replenishment side of the frame for replenishment of pharmaceutical tablets; a plurality of chutes, each of the chutes connected to and associated with a respective one of the plurality of bins, each of the chutes being accessible from the dispensing side of the frame for dispensing of pharmaceutical tablets; a controller operatively associated with the plurality of bins and the plurality of chutes; and a lockable dispensing side security door mounted on the dispensing side of the frame, the dispensing side security door configured to move between a retracted position, in which the chutes can be accessed by a user, and a closed position, in which the chutes cannot be accessed by a user, the dispensing side security door including a locking mechanism connected to the controller.
As a third aspect, embodiments of the present invention are directed to a pharmaceutical dispensing system, comprising: a frame having opposed replenishment and dispensing sides; a plurality of bins configured to house pharmaceutical tablets, each of the bins being accessible from the replenishment side of the frame for replenishment of pharmaceutical tablets; a plurality of chutes, each of the chutes connected to and associated with a respective one of the plurality of bins, each of the chutes being accessible from the dispensing side of the frame for dispensing of pharmaceutical tablets; a controller operatively associated with the plurality of bins and the plurality of chutes; and a lockable replenishment side security door mounted on the replenishment side of the frame, the replenishment side security door configured to move between a retracted position, in which the bins can be accessed by a user, and a closed position, in which the bins cannot be accessed by a user, the replenishment side security door including a locking mechanism connected to the controller.
As a fourth aspect, embodiments of the present invention are directed to a pharmacy arrangement, comprising: a frame having opposed replenishment and dispensing sides; a plurality of bins configured to house pharmaceutical tablets, each of the bins being accessible from the replenishment side of the frame for replenishment of pharmaceutical tablets; a plurality of chutes, each of the chutes connected to and associated with a respective one of the plurality of bins, each of the chutes being accessible from the dispensing side of the frame for dispensing of pharmaceutical tablets; a controller operatively associated with the plurality of bins and the plurality of chutes; and a lockable storage cavity in the replenishment side of the frame.
As a fifth aspect, embodiments of the present invention are directed to a pharmaceutical dispensing system, comprising: a frame having opposed replenishment and dispensing sides; a plurality of bins configured to house pharmaceutical tablets, each of the bins being accessible from the replenishment side of the frame for replenishment of pharmaceutical tablets; a plurality of chutes, each of the chutes connected to and associated with a respective one of the plurality of bins, each of the chutes being accessible from the dispensing side of the frame for dispensing of pharmaceutical tablets; and a controller operatively associated with the plurality of bins and the plurality of chutes. The controller is configured to detect when a user attempts to access one of the plurality of chutes without authorization.
The present invention will now be described more fully hereinafter, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, like numbers refer to like elements throughout. Thicknesses and dimensions of some components may be exaggerated for clarity.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein the expression “and/or” includes any and all combinations of one or more of the associated listed items.
In addition, spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Well-known functions or constructions may not be described in detail for brevity and/or clarity.
As described above, the invention relates generally to a system and process for dispensing pharmaceuticals. An exemplary process is described generally with reference to
A system that can carry out this process is illustrated in
In the illustrated embodiment, the bins 100 are configured to singulate, count and dispense pills through an air agitation technique. The air agitation technique is described in some detail in, for example, U.S. Pat. No. 6,971,541 to Williams et al., supra, and U.S. Patent Publication No. 2006/0241807, and need not be described in detail herein. Those skilled in this art will appreciate that other pill dispensing apparatus, including those that rely on mechanical singulating action (see, e.g., U.S. Pat. No. 7,014,063), may also be employed.
Referring now to
In some embodiments, each of the bins 100 may have a locking system (such as that illustrated and described in U.S. patent application Ser. No. 11/760,016, filed Jun. 8, 2007, the disclosure of which is hereby incorporated herein in its entirety) that prevents the door 104 from being opened without the scanning of the technician's ID badge or the receipt of replenishment authorization in another form. Each bin 100 may also have a bar code or other identifier (not shown) that indicates the contents of the bin. Each of the bins 100 may also have a light or other indicator (not shown) that indicates a particular bin 100 that is to be replenished in order to direct the technician to the proper bin 100.
The replenishment process is controlled by the GUI 42 (
The operations performed on the side 45a of the frame 44 are illustrated in
Referring now to
In some embodiments, a bar code scanner or other identifying device may also be included on the side 45b of the frame 44. The bar code scanner can be configured to scan any or all of (a) a bar code on a vial to identify a specific prescription, (b) an ID badge or other identifier of a technician to verify that the technician has authorization to receive pills from a chute assembly 102, (c) a bar code on a chute assembly 102 to identify the type of pills that are dispensed into that chute assembly 102, or any other item of interest. In some embodiments, the bar code scanner may be replaced with an RFID tag detector and/or, in the case of identifying an authorized technician, a biometric scanner.
In some embodiments, the chute assemblies 102 may include a locking unit (not shown) that prevents the door from being opened without authorization (via a scan of an ID badge, and RFID tag, a biometric identifier, or the like) or without confirmation that it is the correct prescription (via a scan of the bar code on the vial, for example). An exemplary locking unit is shown in U.S. patent application Ser. No. 12/186,025, supra. Also, in some embodiments, the chute assemblies 102 may include a light (not shown) or other indicator (not shown) that indicates which chute assembly 102 contains a given prescription.
The process of dispensing pills from the chute assemblies 102 is controlled by the GUI 43. The GUI 43, which is located in the side 45b of the frame 44, can control all operations pertaining to dispensing, including the establishment of authorization to dispense pills into a vial, the locking/unlocking of the doors to chute assemblies 102, the indication of the proper chute assembly 102 for a particular prescription, and the like. The GUI 43 can also serve to control the dispensing of pills from the bins 100 into the chute assemblies 102, either automatically or manually. Dispensing can be the result of manual entry by a technician via the GUI 43, or can be directed by an external computer, such as an overall pharmacy host computer.
The operations that are performed on side 45b of the frame 44 are illustrated in
As noted above, in some embodiments indicator lights 110 (see
In addition, in some embodiments the indicator light may be positioned proximate to or within the dispensing chute assembly 102 itself, such that part or all of the dispensing chute assembly 102 lights up or flashes in the same manner as the indicator light 110.
Referring first to
The security door 250 may comply with one or more regulatory or standards-based requirements. For example, the locking mechanism on the security door 250 may be a GSA Class V rated multiple position Group 1-R combination lock.
In operation, the security door 250 is in a raised retracted position during normal operation, which allows a pharmacist or pharmaceutical technician to dispense pills as described above. When the system 240 is to be deactivated (for example, when the pharmacy is closed), the security door 250 is lowered to a closed, locked position in which it covers the gates 253 of the chute assemblies 252, thereby blocking access to the gates 253. Opening of the security door 250 may require authorization, such as the reading of an ID badge or tag, a biometric scan, a password, or the like (or a combination of two or three of these identification techniques), and the controller may record the identity of the individual that opens the security door 250. The location(s) at which authorization is confirmed should be accessible when the security door 250 is closed.
Those skilled in this art will appreciate that the security door 250 may take other forms, including a hinged door, a removable panel, an accordion-style door, a “barn-door” style set of doors that may retract into gaps in the sides of the housing, or the like.
Referring still to
The security camera 260 may be operatively associated with the controller that monitors the operation of the system 240. In some embodiments, (perhaps via a sensor mounted to the system) the controller may detect if the security camera 260 is fully or partially occluded, and, if so, prevent unlocking of the security door 250 and/or dispensing via the gates 253 until the occlusion is removed. This can ensure that an individual attempting to prevent recognition of the camera cannot access the pharmaceuticals inside the system 240.
Referring now to
A replenishment side security camera 280 is mounted on the frame 244 above the bins 270 to take images of the space immediately adjacent to the bins 270. Like the security camera 260, the security camera 280 may be associated with the controller, which may detect whether the security camera 280 is occluded; if so, the controller may prevent unlocking of the security door 275 if it is closed and/or opening of the bins 270 if the security door is 275 open.
Referring again to
The system 240 may also include sensors (not shown) that detect attempted movement, forced entry, power failure, or the like that may be indicative of undesirable manipulation of the system 240. The sensors are associated with the controller, which can record the unwanted events. In some embodiments the controller may be connected with the security system of the pharmacy, and may even be capable of contacting local authorities regarding the unwanted activity. The controller may also activate the security cameras 260, 280 to take images in response to the undesirable activity.
In addition to facilitating workflow, the systems 40, 240 can facilitate inventory flow from a bulk station (such as a stock room) to a shelf stock area (with stock bottles), a vial fill area, and a verification/customer interaction station. This can be seen in
It should also be noted that the system 40 can be provided as a stand-alone cabinet or as part of a group of similar cabinets. In the case of multiple cabinets, one system 400 would be the “master”, and the other(s) would be the “slave(s)”. In this arrangement, a “slave” may use the air system from the master as the source of air pressure for operations in order to conserve energy and cost.
Those skilled in this art will appreciate that, with respect to the operations illustrated in
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the claims. The invention is defined by the following claims, with equivalents of the claims to be included therein.
This application is a continuation-in-part of 12/191,571, filed Aug. 14, 2008, which is a continuation-in part of U.S. patent application Ser. No. 12/187,666, filed Aug. 7, 2008, which claims priority from U.S. Provisional Patent Application No. 61/018,978, filed Jan. 4, 2008, the disclosure of each of which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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61018978 | Jan 2008 | US |
Number | Date | Country | |
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Parent | 12191571 | Aug 2008 | US |
Child | 12968754 | US | |
Parent | 12187666 | Aug 2008 | US |
Child | 12191571 | US |