The present disclosure addresses a system and a method for fluid compression, and in particular, to nearly or highly isothermal fluid compression.
The present disclosure is further directed to a system and method for attaining an isothermal compression process where a compression process may be carried out within a heat exchanger, although the heat transfer may be also incorporated within a compression chamber.
The present disclosure is also directed to a system and method applied to a positive displacement compression process for use in a variety of applications, including, but not limited to, gas processing, air conditioning, refrigeration systems, etc.
In particular, the present disclosure addresses a positive displacement compression mechanism enhanced with a set of cooling techniques which may reduce a working fluid temperature during a compression process enhance a compression efficiency in the system.
The present disclosure is also directed to a system and method for a highly efficient isothermal compression where heat removal is integrated with a compression process. In this system, a heat removal mechanism may be added to a compression mechanism which itself may be achieved through a variety of techniques (including, but not limited to, solid or liquid pistons). The heat removal mechanism may incorporate the compression processes inside the heat exchanger, or alternatively, the heat transfer may be embedded within a compression chamber, with the heat transfer being of various configurations (as an example, in the form of small diameter tubes/channels which are particularly suited for the process, with a coolant flowing inside the tubes/channels) to remove the heat generated by the working fluid during the compression process.
In addition, the present invention is directed to a system and method for highly efficient isothermal compression where compression is integrated within a heat exchanger (for example, a tube/fin or a micro-channel heat exchanger). The compression mechanism in this embodiment may be accomplished through solid pistons or liquid pistons via hydraulic pumps.
Furthermore, the present disclosure addresses a compression system implemented with a single-piston or multiple-piston designs, single- or double-action pistons, as well as multiple-action pistons, where a working fluid is compressed independent of the direction the incompressible liquid (for example, oil) is pumped. The compression process may occur in four steps, including a) a suction step, b) an isentropic compression until the working fluid reaches temperatures slightly higher than that of the cooling fluid to enable heat transfer, c) an isothermal compression step, where heat is removed from the working fluid by the external cooling fluid as the working fluid continues to be compressed, and d) a discharge step, where the working fluid is discharged from the compression unit under essentially constant pressure and possibly residual heat transfer. The heat transfer mechanisms may be applied into the present system jointly or separately to steps (a)-(d) individually, or in any combination.
The present disclosure is also directed to a highly efficient isothermic compression, where the compression process may take place alternately and repetitively in two (or more) sets of compression units filled partially with an incompressible fluid (for example, oil), and a compressible working fluid (for example, CO2). The incompressible fluid acts as a piston compressing the working fluid arranged in compression channels, where, when the oil initially fills the first set of compression channels, the second set of compression channels (acting at this time as a suction chamber) is subject to a vacuum condition which enables the suction of the working fluid into the second set of compression channels. The working fluid is drawn into the suction chamber through a suction port formed in a top header fluidly connected with the second set of compression channels. A hydraulic pump drives the oil from the first set of compression channels (filled with oil) into the second set of channels (filled with CO2) to compress the working fluid to a higher pressure. As a result, the second set of compression channels switches from the suction chamber mode to a compression chamber mode, and the first set of compression channels switches from a compression chamber mode to a suction chamber mode with the working fluid drawn in the first set of channels simultaneously. When the working fluid reaches a required pressure level or threshold, a discharge port on the top header opens and discharges the working fluid. After completion of the discharge process, the pump at the bottom of the system switches the flow direction of incompressible fluid such as oil and drives the oil from the second set of compression channels to the first set of compression channels to compress the working fluid in the first set of the compression channels.
In addition, the present disclosure addresses a compression process which is cyclically repeated in an alternate manner by reversing a direction of the oil pumping to fill either a first set or a second set of the compression channels. In the exemplary embodiment, the compression channels may be incorporated inside a heat exchanger. As the working fluid is being compressed in either set of the compression channels (e.g., first or second sets of the compression channels), a coolant medium, such as air, water, or any other suitable fluid, is circulated external to the compression channels operating as a heat sink to absorb the heat generated by the compression process. The external cooling brings the compression of working fluid close to being isothermal and consequently improves the compression efficiency.
The present disclosure is also directed to a system and method for isothermal compression where a plurality of compression channels have an internal structure which may include fins that provide an increased surface area, or a turbulence generator for the working fluid to increase the cooling effect caused by an external coolant washing over and moving between the compression channels. Such internal structure within the compression channels is contemplated in various configurations including needle-shaped, mesh, foam, wavy shapes, etc. The internal structure may be rigid or a shape conforming to the internal working fluid flow.
In addition, the present disclosure is directed to a system and method for isothermal compression, where the compression channels may be configured with external heat transfer enhancing structures, which may be attached externally to the walls of the compression channels either mechanically or chemically. The configuration of the external heat transferring enhancing structure may vary depending on the application and may include the configurations such as spine, wavy, circular, and others. The purpose of the external heat transfer enhancing structure is to increase the heat transfer area for the external coolant, and to generate turbulence to enhance the heat transfer.
Further, the present disclosure is directed to a compression system with highly efficient isothermal (or near-isothermal) performance where the compression channel configuration may include straight channels as well as fractal-shaped channels which may be of a divergent style or convergent style. In the divergent style channels, oil is pumped from the bottom to compress the working fluid, while the working fluid flow path diverges during the compression process. The convergent style channels may be used also to address the density increase along the compression process. In both, the divergent and convergent fractal configurations, the diverging and converging is arranged along the direction of compression.
The present disclosure also addresses a compression system, where the isothermal compressor is embedded with the instrumentation to measure its performance and efficiency, and a CO2 loop coupled to the isothermal compressor to collect the discharged high-pressure CO2 from the isothermal compressor and reduce its pressure and temperature to the suction level and to refill the isothermal compressor with a lower pressure/temperature CO2. An oil loop is coupled to the isothermal compressor to control the oil entrance/retraction into the (or out of) the isothermal compressor to compress the CO2 in the compression channels.
A compressor is a mechanical device that increases the pressure of a gas (or any other fluid) by reducing the gas volume. There are numerous principles which underly the operation of compressors, and thus, a variety of different types of compressors are available, including positive displacement compressors and dynamic compressing systems. The positive displacement compressor is a system which compresses the air by displacement of a mechanical linkage reducing the volume (the reduction in volume due to a piston is in thermodynamics considered as positive displacement of the piston). A positive displacement compressor thus operates by drawing a discrete volume of gas from its inlet, then forcing that gas to exit via a compressor's outlet. The increase in the pressure of the gas is due, at least in part, to the compressor pumping it at a mass flow rate, which cannot pass through the outlet at the lower pressure and density of the inlet. Positive displacement compressors are available in numerous designs including reciprocating (diaphragm, double-acting, signal-acting), and rotary type compressors (in the form of lobe, screw, liquid ring, scroll, vane). The dynamic compressor type is available in the form of a centrifugal and axial compressor modification.
The thermodynamics of gas compression teaches that a compressor can be idealized as internally reversible and adiabatic, thus an isentropic device, meaning the change in entropy is zero. By defining the compression cycle as isentropic, an ideal efficiency for the process can be calculated and the ideal compressor performance can be compared to the actual performance of the machine. By comparing the internally reversible processes for compressing an ideal gas from pressure P1 to pressure P2, the results show that isentropic compression requires the most work, and isothermal compression requires the least amount of work.
There are two models of the compressor functioning including the adiabatic model, which assumes that no energy (heat) is transferred to or from the gas during the compression, and all supplied work is added to the internal energy of the gas, resulting in increases of temperature and pressure, however the compression does not follow a simple pressure to volume ratio. Adiabatic compression or expansion more closely models real life or actual systems when a compressor has high insulation capabilities, a large gas volume, or a short time schedule (i.e., a high power level). In actual practice, there is always a certain amount of heat flow out of the compressed gas. Thus, making a perfect adiabatic compressor would require perfect heat insulation of all parts of the machine which is not attainable.
Another model of the compressor system functionality is an isothermal model which assumes the compressed gas remains at a constant temperature throughout the compression or expansion process. In this process, the internal energy is removed from the system as heat at the same rate that it is added by the mechanical work of compression. Isothermal compression or expansion more closely models real-life considerations when the compressor has a large heat exchange surface, a small gas volume, or a long-time scale (i.e., a small power level).
Compressors that utilize inner stage cooling between compression stages come closest to achieving perfect isothermal compression and are state-of-the-art. However, with practical devices, perfect isothermal compression is not attainable. For example, unless an infinite number of compression stages is provided with corresponding inter-coolers, a perfect isothermal compression is not achievable.
Since the isothermal compression is significantly more energy efficient than the adiabatic compression, numerous approaches for providing and attaining near isothermal compression have been attempted.
For example, Tang Ren, et al. suggests a “Novel Isothermal Compression Method for Energy Conservation in Fluid Power Systems” described in “Entropy”, 2020, 22, pg. 1015. The reference addresses an isothermal compression method to lower the energy consumption of compressors where a porous medium is introduced to an isothermal piston. The porous medium is located beneath a conventional piston and radially emerges into the liquid during compression. The compression heat is absorbed by the porous medium and finally conducted to the liquid at the chamber bottom. The heat transfer, as stated by Tang Ren, et al., can be enhanced due to the large surface area of the porous medium. Due to the fact that the liquid has a large heat capacity, the liquid temperature can be maintained substantially constant through the external circulation. This creates near-isothermal compression, which minimizes energy loss in the form of heat, which cannot be recovered. There will be mass loss of the air due to dissolution and leakage. Therefore, the dissolution and leakage amount of gas are compensated for in this approach.
Another approach for near isothermal compression and expansion is described in “Near Isothermal Compression” by Ryan S. Wood, et al., published in “Turbo Machinery International”, January-February 2016, Volume 57, Number 1. The authors state that the isothermal compression is impossible to achieve, but, by removing heat stage-by-stage from the compressor by water cooling the stator vanes, and by adding heat fins to increase air-side surface area, the work required to compress air can be reduced.
Another attempt to attain the near isothermal machine is described in the PCT Application WO2016/189289, where a machine for compressing or expanding gas comprises a piston operating downwards in a compression stroke with respect to an inclined or vertical cylinder and upwards with respect to the cylinder in an expansion stroke. The piston has a heat absorbing and releasing structure attached to its bottom face. There is a gap between the piston and the base of the cylinder when the gas volume in the cylinder is at its minimum. The gap contains a hydraulic fluid, which absorbs heat from the heat absorbing and releasing structure. A heat transfer surface containing fluid circulating to and from an external source maintains the hydraulic fluid at a constant temperature. In one arrangement, the heat absorbing and releasing structure comprises thin sheets of aluminum attached orthogonally to the bottom face of the piston.
Although numerous attempts have been made to attain an isothermal or near isothermal compression process, none of the prior art isothermal compression systems uses a concept of incorporating the compression process inside a heat exchanger, and there is still a need for a positive displacement compression mechanism and a set of cooling approaches aimed at reducing the working fluid temperature during the compression process to enhance compression efficiency.
It is therefore an object of the present disclosure to present a positive displacement compression mechanism embedded with cooling technology aimed to reduce the working fluid temperature during the compression process to a level close to the temperature of the coolant to enhance compression efficiency.
It is a further object of the present disclosure to address systems and methods for fluid compression where highly- or near-isothermal compression is attained by conducting the compression process within a heat exchanger.
It is still an object of the present disclosure to reflect a positive displacement compression process which is highly efficient and environmentally safe for use in a variety of applications, such as, for example, gas processing, air conditioning, refrigeration systems, etc.
In one aspect, examples of the present disclosure address a system for isothermal compression, which comprises one or more compression units, each containing an incompressible liquid medium and a working fluid medium in contact with the incompressible liquid medium. A compressing mechanism is operatively coupled to the incompressible liquid medium to controllably displace its level within the compression unit to result in compression of the working fluid medium to a predetermined pressure value. The compression of the working fluid medium results in the generation of compression heat.
To attain an isothermal compression, the subject system is equipped with a heat exchange sub-system operatively integrated with the compression unit(s). In a preferred embodiment, the heat exchanger sub-system may incorporate the compression channel(s) internally. The heat exchange sub-system may contain a cooling medium circulating in a thermal coupling with the compression unit(s) to absorb the heat generated as the result of the compression process resulting in cooling of the working fluid medium in the compression unit(s) to a level as close as possible to the temperature of the coolant to attain the isothermal compression.
A controller sub-system is operatively coupled to the compression mechanism to control the level of the incompressible liquid medium in the compression unit(s). The speed of raising the level of the incompressible liquid medium may be controlled so that to attain either a longer time of the heat transfer (for achieving a better heat transfer) or a shorter time of the heat transfer (for achieving a larger working fluid capacity). The controller sub-system also is operatively coupled to discharge port(s) and suction port(s) to control discharge and entrance of the working fluid medium passing from and to the compression unit(s), respectively.
In one of the preferred embodiments, the compression unit is configured with a plurality of the channel structures arranged in a fractal configuration, having either a diverging or a converging configuration. The diverging and converging direction of the channel structures corresponds to the direction of the compression process. The channel structures in the fractal configuration have variable channel dimensions.
The present system further comprises a heat transfer enhancing structure embedded with channel structure(s). The heat transfer enhancing structure may be configured as an internal heat transfer enhancing structure disposed in an internal lumen of a compression unit, or an external heat transfer enhancing structure disposed externally and in contact with the compression channel wall of the channel structure of the compression unit (s). A combination of the internal and external heat transfer enhancing structures is also contemplated in the subject system.
In one of various example implementations, the subject system may be configured with a first and second plurality of the channel structures arranged in a substantially parallel fashion.
In this embodiment, the controller sub-system operates the first and second pluralities of the channel structures in a compression mode alternately, where (1) the first plurality of the channel structures operates intermittently, under control of the controller sub-system, in a first compression mode and a first suction mode, and (2) the second plurality of channel structures operate intermittently, under control of the controller sub-system, in a second compression mode and a second suction mode. The first compression mode is aligned in time with the second suction mode, and the first suction mode is aligned in time with the second compression mode.
The subject system further includes a reversible pumping sub-system operatively coupled to the controller sub-system where, in the second suction mode, the incompressible liquid medium fills the first plurality of the channel structures, and the working fluid medium enters into said second plurality of the channel structures. The first suction mode and second compression mode of operation are attained subsequent to the reversible pumping sub-system directing (under control of the controller sub-system) the incompressible liquid medium from the first plurality of the channel structures into the second plurality of the channel structures, resulting in compression of the working fluid medium in the second plurality of the channel structures, while the working fluid medium enters into and fills the first plurality of the compression channel structures through a first suction port in a first upper header.
The controller sub-system is adapted to convert the first suction mode and the second compression mode of operation into the first compression mode and the second suction mode of operation, respectively, by reversing the pumping sub-system to direct the incompressible liquid medium from the second plurality of the channel structures into the first plurality of the channel structures through the first and second lower headers, respectively.
In another aspect, the present disclosure addresses a method for isothermal compression which includes the steps of:
establishing and operating a compression sub-system which is configured with:
(a) a compression unit housing an incompressible liquid medium and a working fluid medium in contact with the incompressible liquid medium,
(b) a heat exchanging sub-system incorporating the compression unit therewithin, where the heat exchanging sub-system contains a cooling medium circulating with a thermal contact with the compression unit, and
(c) a controller sub-system operatively coupled to the compression sub-system and the heat exchanging sub-system;
raising, in a controllable manner, a level of the incompressible liquid (fluid) medium within the compression unit(s) to compress the working fluid medium to a predetermined pressure value with a controlled speed of changing the level of the incompressible liquid medium;
discharging the working fluid medium from the compression unit(s) when a predetermined pressure level has been attained;
retracting the incompressible liquid medium from the compression unit(s) while entering the working fluid medium into the compression unit(s); and
circulating the cooling medium inside the heat exchanger in a thermal coupling with the compression unit(s) to absorb the heat generated as the result of the compression of the working fluid medium, thus cooling the working fluid medium in the compression unit(s) to attain an isothermal compression.
In the present method, the channel structures may be configured with various configurations, for example, selected from a group of micro-channels, tubes, and combinations thereof, where the channel structures are disposed either in a substantially parallel relationship or in a fractal configuration in a diverging or a converging fashion.
The heat transfer in the present method is enhanced by embedding an internal heat transfer enhancing structure in the internal lumen of the channel structures or by embedding an external heat transfer enhancing structure in contact with the channel wall of the channel structure of the compression unit(s). The combined arrangement with the internal and the external heat transfer enhancing structures is also contemplated in the present method.
In one example of the subject method, the channel structures may be arranged in a first and a second plurality of substantially parallel channel structures conducting the compression in the first and second plurality of parallel channel structures in an alternating order. The first plurality of the channel structures are operated intermittently in a first compression mode and a first suction mode. The second plurality of the channel structures are operated intermittently in a second compression mode and a second suction mode. The first compression mode is aligned in time with the second suction mode, as well as the first suction mode is aligned in time with the second compression mode.
The subject method also includes the step of fluidly coupling a first and second lower header to a lower end and an upper end of each of the channel structures, respectively. A reversible pumping sub-system is operatively coupled to the first and second lower headers. In the second suction mode, the reversible pumping sub-system is operated to fill the first plurality of the channel structures with the incompressible liquid medium.
The incompressible liquid medium flows from the first plurality of the channel structures into the second plurality of the channel structures, resulting in compression of the working fluid medium in the second plurality of the channel structures, wherein the working fluid medium enters and fills the first plurality of channel structures through a first suction port at the first upper header during the first suction mode of operation. The first suction mode of operation and the second compression mode of operation are converted into the first compression mode of operation and the second suction mode of operation, respectively, by reversing the reversible pumping sub-system to direct the incompressible liquid medium from the second plurality of the channel structures into the first plurality of the channel structures through the first and second lower headers. By alternately actuating the first and second discharge ports at the first and second upper headers, respectively, the working fluid medium may exit through the first or second discharge ports from the first or second plurality of the channel structures when the working fluid medium reaches a predetermined pressure level in the first or second pluralities of channel structures.
These and other objects and advantages of the subject systems and methods addressed in the present disclosure will be apparent in view of the Drawings and description of the preferred embodiments presented herein.
Referring to
The exemplary subject compressor system 10 will be further described in conjunction with operational principles presented in
As depicted in
Although various configurations and relative dispositions between the compression channels 14, 18 are contemplated in the subject system, in one of the embodiments such as depicted in
Similarly, the compression channels 18 are disposed in a fluid communication with the second bottom header 32 at the bottom edges 34 of the compression channels 18 and with the second top header 36 at the upper edges 38 at the second set 16 of the compression channels 18. The bottom headers 24 and 32 are connected in fluid coupling with a reversible pump 40 through the passages 42 and 44, respectively.
The top header 28 is configured with a suction port 46 and a discharge port 48, while the top header 36 is configured with a suction port 50 and discharge port 52.
Heat exchange sub-system 53 is operatively integrated with the compression system 10. Although the heat exchange may be incorporated in the compression (piston) cylinder, in a preferred embodiment of the present system, the heat exchanger 53 includes the compression process incorporated in the heat exchanger 53. The heat exchange sub-system 53 may be provided in a variety of modifications. As an example only, without limiting the scope of the subject system and process, the heat exchange sub-system 53 may support a circulating external coolant 54 supplied to the first and second sets 12, 16 of the compression channels 14, 18 for a heat exchange with the walls 22 of the channels 14 and 18, and ultimately for reducing the temperature of the working fluid inside the compression channels 14, 18 to maintain the temperature of the working fluid as close as possible to the temperature of the coolant 54 to attain an isothermal compression process, as will be described in detail in further paragraphs.
The fluid medium 55 inside the compression channel 14,18 defines an incompressible liquid 56 (such as, for example, oil, or any other appropriate compression liquid cyclically supplied to the channels 14 or 18) and a working fluid 58 which are supplied in the compression channels 14, 18 in a generally intermittent manner The working fluid 58 is supplied into the channels 14 and 18 (at a predetermined pressure and temperature) in a predetermined order through the suction ports 46 and 50, respectively, and is discharged, as required by the subject process, through the discharge ports 48 and 52, respectively, at a predetermined pressure level, as will be detailed infra.
The oil (or any other incompressible fluid or liquid) 56 is preferably insoluble and immiscible with the working fluid 58, and acts as a liquid piston 23 for compressing the working fluid 58. In the exemplary embodiment, the compression mechanism which is carried out by the oil (i.e., the liquid piston 23) in each compression channel 14, 18, relies on buoyancy separation of the incompressible liquid 56 with respect to the working fluid 58 which may in many circumstances be compressible, for example, a carbon dioxide (CO2). Therefore, a large density difference, low miscibility and a low viscosity are the important characteristics for the liquid piston fluid 55. The subject system may use Paraffin mineral oil which has been shown to be one of the best liquids in terms of insolubility with CO2. Counter-intuitively, water also has good insolubility with respect to CO2 as it is strongly polar which can be enhanced with the dissolution of salts into the water.
In one particular example, shown in
In the exemplary embodiment depicted in
In the subsequent Step B (as shown in
Upon reversal of the pumping direction in Step B, the second set 16 of channels 18 switches from operating in the suction chamber mode to a compression chamber mode, while the first set 12 of channels 14 switches from the operation in a compression chamber mode to a suction chamber mode where the working fluid 58 is drawn in the compression channels 14.
In Step B, the incompressible fluid (or oil) 56 fills the channels 18, and, as the level of the oil 56 is displaced toward the top edges 30 of the channels 18, the oil 56 compresses the working fluid 58 in the channels 18 to a higher pressure level. In addition, in Step B, as the incompressible fluid (for example, oil) 56 is retracted from the compression channels 14, the working fluid 58 fills the channels 14 through the suction port 46 at the top header 28.
As the working fluid 58 is being compressed in either set 12, 16 of the channels 14, 18, the external coolant 54, such as, for example, air, water, or any other fluids, is circulated in thermal contact with the compression channels 14, 18 acting as a heat sink to absorb the heat generated by the compression process. The external cooling process causes the compression of the working fluid 58 to approach an isothermal condition, which is a highly efficient mode of compression operation, and consequently improves the compression efficiency of the subject system as compared to any traditional compression technology.
When the working fluid 58 reaches a required pressure level (for example, in the channels 18), the discharge port 52 formed in the top header 36 opens (under control of the controller sub-system 139) and discharges the working fluid 58 into a CO2 receiver 144 (shown in
After completion of the discharge process from the compression channels 18 in Step B, the pump 40 controllably reverses its direction (as in Step C, shown in
The process described in previous paragraphs is a double-acting compression process, in which the working fluid 58 is compressed independent of which set of the compression channels 14 or 18 are used and in which direction the incompressible fluid 56 is pumped. The operational capabilities can be applied to single-acting compression processes as well as those with multiple (more than two) compression processes.
The operation of the subject system is coordinated and controlled by the controller sub-system 139 included in the present system 10 (as best shown in
In this embodiment, the controller sub-system operates the first and second pluralities of the channel structures in a compression mode alternately, where (1) the first plurality of the channel structures operates intermittently, under control of the controller sub-system, in a first compression mode and a first suction mode, and (2) the second plurality of channel structures operate intermittently, under control of the controller sub-system, in a second compression mode and a second suction mode. The first compression mode is aligned in time with the second suction mode, and the first suction mode is aligned in time with the second compression mode.
The subject system further includes a reversible pumping sub-system operatively coupled to the controller sub-system where, in the second suction mode, the incompressible liquid medium fills the first plurality of the channel structures, and the working fluid medium enters into said second plurality of the channel structures. The first suction mode and second compression mode of operation are attained subsequent to the reversible pumping sub-system directing (under control of the controller sub-system) the incompressible liquid medium from the first plurality of the channel structures into the second plurality of the channel structures, resulting in compression of the working fluid medium in the second plurality of the channel structures, while the working fluid medium enters into and fills the first plurality of the compression channel structures through a first suction port in a first upper header.
The subject compression process may be categorized generally as occurring in four steps. These steps of the subject process include: (a) a suction step; (b) an isentropic compression until the working fluid reaches a temperature that is slightly higher than that of the cooling fluid to enable heat transfer; (c) an isothermal compression step, where heat is removed from the working fluid by the external cooling fluid as the working fluid continues to be compressed; and (d) a discharge step, where the working fluid is discharged from the compression device under essentially constant pressure (and possibly residual heat transfer). The heat transfer techniques presented infra may be applied jointly or separately to either one or all of the steps, or any combination of the steps supra.
In an alternative embodiment, shown in
Referring to
In the divergent fractal-shaped configuration (
The converging fractal-shaped configuration 72, shown in
The main channel and sub-channels may have different sizes, for example, higher level channels may have larger diameters than the diameters of the lower level channels. Depending on the thermal and hydraulic properties of the working fluid, the convergent style channels in the fractal-shaped configuration 72 (
It has been found that in conventional compressors, piston displacement is small (typically, measured in single-digit cubic centimeters), while the revolutions per minute are high (usually in the thousands). In the subject preferred design, the opposite is the case, i.e., the displacement volume is measured in the thousands of cubic centimeters, while the strokes per minute may be in the range of single digits. Thus, the subject system is slower acting and heat transfer processes are slowed down accordingly. Therefore, any and all methods traditionally used for enhancing heat transfer under laminar flow conditions are applicable to the subject system.
This embodiment is preferred for use where compactness of the compression unit is an important consideration. Larger dimensions and alternative heat exchanger designs may be used for other applications. In the embodiment of
The heat absorbed by the coolant 92 may be rejected externally to the ambient air or recovered by other components. The coolant 92 may be any suitable liquid, including a two-phase medium, or gaseous heat transfer medium, for example, air, water, or refrigerant. In certain embodiments, the heat rejection means may be of alternative designs, including, for example, tube bundles with or without fins, microchannel tubes with or without fins, liquid spray, or heat pipes, among other techniques.
The compression mechanism is achieved through a variety of methods, for example, with the use of traditional solid pistons, which may cause a relatively large dead volume or extended perimeter length needed to be sealed, or a liquid piston. The liquid piston contains an incompressible, or nearly incompressible, liquid that is insoluble, immiscible, does not interact with the working fluid, and does not undergo any chemical reaction with the working fluid. In certain embodiments, the liquid piston may be driven and controlled by a hydraulic pump and switching valves. In such an embodiment, a traditional mechanical piston may not be needed.
One or more switching valves (which may be one or more separate valves or valves integrated into one or more units), are used to reverse the flow direction of the hydraulic fluid. In certain embodiments, the use of a bi-directional hydraulic pump is used to replace the switching valves, shown in
The hydraulic mechanism in the example system embodiment 94 may have many different possible example implementations. For example, the hydraulic mechanism may be equivalent to single or multiple piston designs, single and double-acting pistons, or pistons with multiple actions.
In certain preferred embodiments, expansion mechanisms are included that recover work from the expansion process of the vapor compression system and thus reduce the required work input to the compression process.
In some preferred embodiments, the subject system implements compression process embedded within heat exchangers where a compression process is integrated within heat rejection means, as for an example is shown in
The compression technology shown in
For both embodiments, i.e., (a) the heat removal within a compression chamber and (b) the compression within heat exchangers, either the solid piston or the incompressible fluid may be arranged such that the working fluid is compressed from top to bottom or other direction(s).
In certain embodiments of either subject cooling technique, a liquid/gas separator may be added at the discharge port so that any residual liquid, which will act as a piston, can be separated from the working fluid, and the separated liquid can be routed back to the compressor.
The subject isothermal compressors in either of the example implementations depicted in
It is noted that traditional compressors achieve a required working fluid flow rate by having small displacement volume and high revolutions or strokes per minute. This concept may apply preferentially to the heat-exchanger-inside-a-cylinder version. The compression-inside-a-heat-exchanger version may have a relatively larger displacement volume and a relatively low rate of strokes (or revolutions) per minute.
In the subject heat exchanger—compressor design, the heat exchanger preferably may be tilted at the angle up to 45°, as shown in
An alternative embodiment shown in
Another design alternative may be contemplated by applying a taper to the top header 116 to minimize the internal volume of the heat exchanger-compressor to minimize the cooling needed for the compressed fluid in the top header 116.
Referring to
The subject system 130 operates under control of the Controller sub-system 139 which is operatively coupled to all components of the system (as also shown in
As shown in
The sub-system 120 may be chosen from at least three applicable liquid-level sensing categories including (a) optical, (b) capacitance and (c) magnetic for obtaining a switching criteria for each stroke.
A capacitance sensor measures the capacitance between its two plates or surfaces. The dielectric constant of the oil vs CO2 would change the capacitance. This may be used as a switching criterion to control the operation of the pump 40. An optical sensor with a light source and a sensor may be used in two ways, including (a) through the fluid, or (b) at a single point. Sending the light through the fluid needs 2 sight glasses with a light source at one end and a photoresistor at the other end. The measured light intensity may be used as the switching criteria. The difference between readings can be enhanced by adding a dye to the incompressible fluid or oil.
The single-point measurement uses a light source and a photoresistor as well, but they are coupled to a glass tip. The presence of liquid on the glass would change the refraction angle of the light and change the light intensity the photoresistor reads. The glass has a higher probability of oil retention on the glass, and therefore can provide a sufficient sensing technique.
A magnetic sensor is based on buoyancy. This technique involves the use of a magnet on a float in the pipe (compression channel) and an external Hall Effect sensor to determine the position of the float. As the liquid rises, it would displace the magnet which passes through the sensor. The readings of the sensor reflect the detected liquid level, and a switch controlling the operation of the pump 40, may be triggered accordingly to switch the direction of the oil pumping or to stop pumping. In the system shown in
The process in the system 130 is initiated with CO2 filling the isocomp 132 at a suction pressure, for example, 5 MPa. The pump 140 and solenoid valve Si will then be turned ON to enter the oil in the isocomp 132 and to fill the isocomp 132 to the level (sensed by the oil level sensor 120) when CO2 is compressed by the oil until the discharge pressure, for example, 10 MPa, controlled by the Back Pressure regulator 142/Controller Sub-System 139, is reached.
The high-pressure CO2 will subsequently exit the isocomp 132 through the now opened check valve C1 towards the CO2 receiver 144 where CO2 is stored at a discharge pressure. During the CO2 discharge routine, the solenoid S1 and the pump 140, under the control of the Controller Sub-System 139, remain ON to push CO2 out of the isocomp 132 until the upper oil sensor 146 detects the oil droplet. Subsequently, the pump 140, the check valve C1, as well as the solenoid S1, will be closed by the Controller Sub-System 139 simultaneously.
The CO2 from the CO2 receiver 144, while driven by its high pressure, passes through the Suction Line HX, which may include an Outlet Pressure Regulator 148 and the Temperature Monitor 150, where the pressure P and temperature T, respectively, of CO2 is adjusted to the suction conditions. Subsequently, the CO2 (as the appropriately reduced pressure and temperature) will flow towards the isocomp 132 through the now opened check valve C2 to fill the isocomp 132. This action retracts the oil from the isocomp 132. The retracted oil will pass through the now opened solenoid valve S2 towards the oil tank 152 until the lower oil sensor 154 detects no presence of oil. With the isocomp 132 again filled with CO2 at the suction pressure, the second round of compression resumes.
Although examples of the present system and method have been described in connection with specific forms and embodiments thereof, it will be appreciated that various modifications other than those discussed above may be resorted to without departing from the spirit or scope of the system/method as defined in the appended claims. For example, functionally equivalent elements may be substituted for those specifically shown and described, certain features may be used independently of other features, and in certain cases, particular locations of elements, steps, or processes may be reversed or interposed, all without departing from the spirit or scope of the invention as defined in the appended claims.
This Utility Patent Application is based on and claims priority to Provisional Patent Application No. 63/050,407 filed on 10 Jul. 2020, which hereby is incorporated by reference in its entirety.
Number | Date | Country | |
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63050407 | Jul 2020 | US |