Patent Application
20250074547
The present invention relates to components used to reduce the drag on a hull of a marine craft, including air lubrication systems, bow thruster covers, and automated control systems.
As fuel costs fluctuate, the marine industry is beginning to adapt to more energy efficient practices. Current technology implemented to solve this problem includes advanced hull shapes and designs, antifouling paints, and enhanced efficiency mechanical components.
One practice that has resulted from this more energy efficient shift is the theory of using air under a marine craft to provide a low frictional surface that reduces drag on the hull of the marine craft, known as hull air lubrication systems. However, current methods simply flood the area with air bubbles, many of which are wasted because they are too far away from the hull of the surface, and thus, the energy savings are often completely offset by the energy required to run the system. This leads to ship engineers turning the systems off because the use of these systems leads to more maintenance required without an efficiency benefit.
To produce a viable air lubrication system, the system must be able to account for various sources of drag. U.S. patent application Ser. No. 18/119,324, entitled “A System and Method for Reducing Drag on Hulls of Marine Crafts Thereby Increasing Fluid Dynamic Efficiencies” focuses on a superaerophilic bottom hull surface to maintain an air plastron by encouraging air to adhere to the surface. That disclosure also introduces the air distribution system from compressors to the surface. U.S. patent application Ser. No. 18/219,375, entitled “A System and Method for Delivering Air to a Submerged Ship Surface” introduces a nozzle system to take air from the air distribution system and disburse it strategically below the hull of a ship, which is more readily deployable than having a porous layer as described in the previous application. However, the embodiments in these applications alone can be enhanced with further contemplation.
Bow thrusters are auxiliary propulsion devices installed in the bow of maritime vessels, enabling better maneuverability at low speeds or when docking. These devices are particularly crucial for large vessels, such as cargo ships and cruise liners, where precise control is essential during harbor operations. Bow thrusters function by allowing water to flow through a transverse tunnel at the bow, generating lateral thrust.
However, the presence of the bow thruster tunnel introduces significant issues—increased hydrodynamic drag and creation of turbulent water prior to reaching an air lubrication nozzle. The drag occurs due to the disruption in the smooth flow of water along the vessel's hull, caused by the open tunnel. The consequence of this drag is a decrease in the vessel's overall efficiency, leading to higher fuel consumption and, consequently, increased operational costs and environmental impact. However, this also creates an issue for air lubrication nozzles, as the water becomes turbulent, affecting the efficiency of the system and the creation of a thin layer of air.
The efficiency loss is particularly noticeable in long-distance voyages where vessels operate at higher speeds and for prolonged periods. At these speeds, even a small increase in drag can lead to substantial fuel wastage.
In light of this, there has been a growing need for a mechanism to mitigate the drag caused by bow thruster tunnels. The proposed solution is a closable bow thruster cover—a device designed to streamline the hull when the bow thruster is not in use. By covering the tunnel, the vessel's hydrodynamic profile is significantly improved, leading to reduced drag and more efficient fuel usage. The covers disclosed herein also reduce turbulence associated with transverse tunnels, thereby providing a stable flow of water, to the air lubrication system nozzles. The system disclosed herein also provides an additional solution of distributing air at the bow of a ship at the location of the pre-existing cavities for bow thruster covers, which in turn reduce drag at the furthest-most point of a ship.
Thus, a need exists in the market for a bow thruster cover, capable of maintaining a smooth and consistent hull surface is needed to reduce unnecessary drag and turbulence on the maritime vessel's hull.
Additionally, with the multiplicity of components of the system described herein, an additional component is increasingly necessary: an automated control system. While current air lubrication systems can be turned on and off by the user, it is not efficient in varying sea states where the hull is not perfectly flat. In such situations, air will dissipate towards the side it can rise fastest, leading to large swaths of areas of the ship hull which are then subjected to drag once again. In order for actual efficiency, an intelligent air lubrication system capable of monitoring sea states as a product of real-time feedback and adjusting the system based on the data is needed to optimize air outflow and flap/cover closure is imperative to continued savings in real-world conditions.
The invention disclosed herein provides a drag-reducing marine craft hatch. The drag-reducing marine craft hatch comprises a moveable transverse tunnel cover having an external submerged surface. The external submerged surface has a plurality of superaerophilic inducing microscopic and nanoscopic structures imprinted within the external submerged surface, forming a superaerophilic inducing surface. Each superaerophilic inducing microscopic structure defines a trench and a ridge geometry, wherein each ridge structure defines a protruding structure.
The invention disclosed herein further provides a hydrodynamically optimized submerged surface of a marine craft. The hydrodynamically optimized submerged surface of a marine craft includes at least one moveable transverse tunnel cover and an air lubrication nozzle assembly. These surfaces for a substantially flush closure when not in use to avoid hydrodynamic drag. The air lubrication nozzle assembly includes a main body having an open cavity therein, and a flow modulating nozzle flap coupled to at least one longitudinal engagement area. The air lubrication nozzle assembly is operable in a submerged environment. The main body of the air lubrication nozzle assembly includes a gas flow inlet, and an open lower boundary configured to receive a flow modulating nozzle flap. The flap of the air lubrication nozzle assembly is configured to modulate and balance a direction and flow rate of a gaseous flow. The embodiment also creates an engaged air layer created from an air supply of the gaseous.
The invention disclosed herein yet further provides a method for increasing efficiency of a watercraft by reducing drag. The method includes configuring portions of a ship's hull for air delivery to the ship hull's lower surface by providing at least one air delivery nozzle. Each of air delivery nozzle is an air lubrication nozzle assembly. The method includes providing the air lubrication nozzle assembly. The air lubrication nozzle assembly is capable of being immersed continuously in a liquid. The air lubrication nozzle assembly includes a main body having an open cavity therein, wherein the main body includes a gas flow inlet, and an open air-interface boundary is disposed at a lower horizontal plane of a submerged hull of a ship surrounding the air-interface boundary. The air lubrication nozzle assembly is operable in a submerged environment. The method further includes providing a stratified flow of water to the open interface boundary disposed at the lower horizontal plane by providing a pair of transverse tunnel covers at distal openings of a submerged transverse tunnel for each submerged transverse tunnel at a bow of the ship. the water flows over the exposed surface of each transverse tunnel cover, thereby reducing turbulence and hydrodynamic drag caused by non-hydrodynamically optimized surfaces. Each moveable transverse tunnel cover is disposed at a submerged substantially vertical plane.
The invention disclosed herein also provides an active system for reducing hydrodynamic drag on a hull of a marine craft, is disclosed. The system comprises an automated air distribution system. The automated air distribution system includes at least one compressor with a distributed automation-control module, at least one airflow modulation valves, and at least one air lubrication nozzle. The automated air distribution system couples one or more compressors to an automated valve with a plurality of air conduits. The automated air distribution system couples each automated valve to at least one air lubrication nozzles with at least one air conduit. Each automated valve includes a distributed automation-control module. The system also includes at least one moveable transverse tunnel cover with an external submerged surface. Each moveable transverse tunnel cover includes a controllable actuator, a user interface module, and a central automation-control module electronically coupled to at least each distributed automation-control module on each compressor, each distributed automation-control module at each automated valve, each controllable actuator, and coupled to the user interface module.
It is an object of the present invention to provide a system for reducing hydrodynamic drag on marine vessels through integrated hull optimizations including automated air lubrication control and dynamically adjustable hull features.
It is yet another object of the present invention is to provide a It is yet another object of the present invention to provide a bow thruster cover assembly that reduces turbulence and enables strategic air distribution at the forward sections of a marine vessel while maintaining operational functionality of the bow thruster.
It is a further object to provide a It is a further object to provide an intelligent control system that optimizes air distribution and hull feature positions based on real-time sea state conditions and computational fluid dynamic analysis to maintain maximum efficiency during vessel operation.
The drawings and specific descriptions of the drawings, as well as any specific or alternative embodiments discussed, are intended to be read in conjunction with the entirety of this disclosure. The invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided by way of illustration only and so that this disclosure will be thorough, complete and fully convey understanding to those skilled in the art. The above and yet other objects and advantages of the present invention will become apparent from the hereinafter set forth Brief Description of the Drawings, Detailed Description of the Invention, and Claims appended herewith.
The invention herein provides a solution for reducing marine vessel energy inefficiencies caused by hull drag, turbulent water flow from bow thruster tunnels, and inconsistent air lubrication distribution in varying sea conditions. The invention includes a uniquely configured system of automated bow thruster covers integrated with an intelligent air lubrication system capable of solving the pre-stated issues.
Current marine vessel efficiency solutions rely on disconnected approaches, basic hull designs, and simple air bubble systems. These independent solutions operate in isolation, without considering their impact on each other or their combined effect on vessel performance. The result is suboptimal efficiency gains that often fall short of theoretical expectations.
Furthermore, existing air lubrication systems waste energy by flooding areas with excess air bubbles, while unprotected bow thruster tunnels create persistent turbulence that disrupts smooth water flow. These issues are exacerbated by the lack of intelligent control systems, leading ship engineers to frequently disable efficiency systems due to their poor performance in real-world conditions and increased maintenance requirements.
The current invention solves these problems by introducing an integrated approach that combines adaptive bow thruster covers with strategic air distribution points and intelligent control systems. This solution creates a synergistic effect where the bow thruster covers not only reduce drag but also condition water flow to enhance air lubrication effectiveness, while real-time computational analysis continuously optimizes the entire system's performance based on actual operating conditions. The integration of these components, coupled with automated control and real-time adaptation, represents a significant advancement in marine vessel efficiency technology.
The invention herein provides a solution for several issues by incorporating a unique air distribution nozzle that minimizes water friction drag and controls the output of lubricating air based on the velocity of a ship with the invention installed. Distributing air to a hull surface immersed continually in a liquid is achieved by introducing an array of nozzles throughout a ship hull bottom surface. The nozzles have the ability to close automatically when airflow is cut to the nozzle by utilizing the hydrodynamic forces of the water which the ship is traversing to push the nozzle flap close. The nozzle also opens when supplied with pressurized air. An air distribution system without a means to close the air distribution nozzle/port will create undue drag when a ship is underway, when not releasing the friction reducing air bubbles.
The nozzle system includes a nozzle assembly with a main body having a cavity for receiving an air supply from a feed pipe, whereby the air supply is diffused in the cavity uniformly, whereby the air supply flow approaches a closeable lower opening. A flap at the closeable lower opening modulates the flow of air out of the nozzle. Thus, the invention includes a configured recessed sea chest forming the nozzle assembly along with a substantially flush-fitting flap.
Another major issue that plagues current nozzle designs in the industry is the creation of oscillations during air delivery that mimic wave patterns. The Kelvin-Helmholtz instability properties, or the instability that can occur at the interface between two fluid layers of different densities and velocities when there is a velocity shear between them, can be a major problem for watercraft implementing air nozzles. This oscillation defeats the intention of keeping the supplied air close to a ship hull for maximum efficiency. The design of the nozzle, disclosed herein, reduces oscillation of the released air onto the hull of a ship because of the narrow gap between the nozzle flap and the upper boundary, whereby the disbursed air forms a thin film which does not create turbulence.
To achieve nozzle activation, one or more air compressors within a ship will supply pressurized air to the nozzle. Pressure may be modulated at one or more valves upstream of the nozzle, to supply a variable supply of air, offering different flow rates at different nozzles to compensate for real-time sea conditions. The flow at each nozzle facilitates opening one or more flap mechanisms affixed onto the nozzle assembly main body. Once open, the nozzle assists in distributing the small air bubbles to the hull on the underside of a ship, creating what is known as an air plastron (the air between water and a ship hull surface). The nozzle also supports an engaged air layer under the hull once the air plastron is created, as long as the nozzle is pressurized.
Air distribution is monitored by air flow/pressure sensors just prior to the nozzles, which provides real-time feedback to a control module, which can then modulate one or more of the previously mentioned valves to deliver more air to nozzles with the most hydrodynamically efficient effect on the hull. The system also utilizes sensors to monitor sea state conditions of the vessel and predictive modeling to optimize where air is needed or will be needed. The system utilizes computational fluid dynamic (CFD) analysis in predictive modeling.
For a wetted surface to move more efficiently in water, this air plastron (an air layer) can be used. The efficiency of the air delivery system is dependent on minimizing the amount of excess air bubbles created. Over supply of air bubbles equates to overuse of energy to create those bubbles. The air plastron acts as a slippery layer thus reducing the solid-liquid interface of the hull surface. As the solid-liquid interface decreases, the frictional adhesion of water to the hull surface drops causing reduced water drag.
In an underwater environment, the air plastron experiences a gradual reduction of volume due to external hydrostatic pressure and a convection-diffusion mechanism. This invention actively replenishes the air plastron by pneumatically supplying air to a ship's hull bottom through unique nozzles in the bottom of the hull surface, thereby sustaining the air plastron immersed in water. Air used to replenish the air plastron may also be enriched with carbon molecules to accelerate and enhance the creation of drag reduction properties.
Related U.S. patent application Ser. No. 18/119,324, now U.S. Pat. No. 12,097,932, entitled “A System and Method for Reducing Drag on Hulls of Marine Crafts Thereby Increasing Fluid Dynamic Efficiencies”, discloses creation of an air plastron using a constructed surface, which acts to attract air and repel water from the surface of the hull of a marine craft, all of which are incorporated in its entirety, herein.
For this implementation, one must appreciate the physics behind air plastron creation. Water is 50 times denser than air. Up to 90% of the drag on a ship comes from friction on the hull due to water density. A layer of air between a ship hull and the water a ship moves through can decrease that drag by up to 70%. The main elements opposing the movement of a ship through water are bow pressure, hull friction and the wake created as a ship moves through water.
This invention herein discloses a way to actively supply air to the plastron with the goal of reducing water friction using the structures and principles disclosed herein. Millimeter sized air bubbles shall be pneumatically delivered through one or more of these nozzles from a supply of compressed air within a ship. The pressure of compressed air shall be greater than that of the hydrostatic pressure of the water pushing up against the bottom of a ship equipped with said invention. The volume of supplied air will vary with the conditions of travel, including but not limited to sea state, speed through the water and water temperature.
With respect to the effects of delivering air to the nozzles, as more air is delivered to the nozzles the pressure in them will increase and the movable flap will open to accommodate the increased pressure. The closer that pressure is to the opposing hydrostatic pressure, the slower the diffusion of air from the cavities will be. If the rate at which the air is delivered is equal or greater than the rate of diffusion, the air plastron will remain stable and be sustained over time.
The nozzle design opens only when lubricating air is desired, and stays closed when not in use, automatically adapting to the needs of a ship. When not in use, the unique nozzle design is flush to a ship's hull and will not cause additional friction loss as with other nozzle designs. In use, the nozzle is designed to adjust itself to the conditions of ship speed and air released through the nozzle.
In some embodiments, a compressor puts out enough force to create a 3-psi difference between the combined hydrodynamic forces and the spring force of the self-closing means acting upon a lower surface of the flap, and the force of air coming through the feed pipe pushing against the upper surface of the flap, which will create a narrow longitudinal gap for an optimum gaseous flow to escape. This psi may be modified and independently configured for higher or lower psi to provide maximum efficiency for each application.
The nozzle includes a recessed portion, sometimes referred to as a sea chest or weldment. While sea chests are typically associated with receiving material, such as water with a seawater cooling circuit, the current sea chest defines a constructed cavern, or cavity, for diffusion of air or other gaseous output. This operation is more similar to what is commonly referred to as an air dispenser. However, the gaseous output in this application is forced through a linear nozzle opening. In some embodiments, the nozzle will be attached to an air accumulation tank to provide equal air delivery pressure across the width of the nozzle. An advantage of the use of a linear nozzle opening is the result in making the nozzle outlet aspect ratio wider than it is long, extending the distribution of bubbles along the axis of a ship. If an air accumulation tank is used, the air accumulation tank may incorporate internal air deflectors to distribute supplied air equally within the air accumulation tank. The overall body of the nozzle assembly provides for self-closing by leveraging the hydrodynamic force of the water the vessel is pressed against for constricting the output size of the nozzle or closing the nozzle altogether.
Related U.S. patent application Ser. No. 18/219,375, entitled “A System And Method For Delivering Air To A Submerged Ship Surface”, discloses the above elements in further detail, all of which are incorporated in its entirety, herein.
The bow thruster cover assembly comprises a selectively actuatable barrier mechanism positioned at one or both apertures of a bow thruster tunnel that traverses the hull of a marine vessel. These covers can be implemented through various mechanical configurations, including but not limited to hinged doors, retractable panels, articulated louvers, or sliding mechanisms, all designed to modulate the hydrodynamic properties of the bow thruster tunnel during vessel operation.
When deployed in their closed position, the bow thruster covers substantially reduce parasitic drag that typically occurs within an open thruster tunnel. This drag reduction is achieved by preventing water ingress and subsequent turbulent flow through the tunnel when the thruster is not in active operation. The covers can be engineered with varying degrees of closure, from complete sealing to partial obstruction, depending on the specific operational requirements of the vessel and its air lubrication system.
The integration of bow thruster covers within an automated air lubrication system represents a sophisticated approach to drag reduction. The covers operate in concert with the air lubrication system through an intelligent control interface that monitors multiple parameters including vessel speed, trim angle, draft, and local water conditions. This integration allows for dynamic optimization of both systems to maximize overall drag reduction and energy efficiency.
The control system employs sensors to monitor the pressure differential across the bow thruster tunnel, water flow characteristics, and air injection patterns. This data is processed in real-time to determine optimal cover positions that complement the air lubrication system's operation. The control algorithm can adjust cover positions incrementally, allowing for fine-tuned optimization of water flow patterns around the air injection nozzles.
Careful design of the cover geometry can promote stratification of water flow in the vicinity of air lubrication nozzles. This stratification is crucial for maintaining laminar flow characteristics in the boundary layer where air injection occurs. The covers can be engineered with flow-conditioning features such as vortex generators or flow straighteners that help organize the water flow patterns before they interact with the injected air bubbles.
The bow thruster covers can be designed with variable positioning capabilities that allow them to create optimal flow conditions for different vessel operating states. For instance, at higher speeds, the covers might maintain a slightly open position that helps guide water flow in a manner that enhances the effectiveness of the air lubrication system. This controlled flow can help maintain the desired bubble size distribution and coverage area along the hull. When in an open state, an integrated airflow feed nozzle can expel gas from the aft side of the bow thruster cover, allowing air to be delivered at even the most forward portions of the bow, where pounding from the waves is most disruptive to the hydrodynamic efficiency of the hull. In these implementations, some covers may include a hollow portion to help facilitate the flow of air.
In some other similar implementations, the bow thruster covers are not hollow, but instead, air is delivered just forward of the bow thruster cover doors by an air jet installed forward of the bow thruster cover door to deliver a precisely controlled air supply to interact with the bow thruster cover, and any superaerophilic coating which may be applied to the bow thruster cover door.
Implementation of the covers can include pressure-relief mechanisms that automatically modulate their position in response to varying hydrodynamic conditions. These mechanisms ensure that the covers maintain optimal flow characteristics while preventing excessive strain on the actuation system. The pressure-relief feature also serves as a safety mechanism, preventing structural damage in extreme conditions.
The cover system can incorporate feedback mechanisms that continuously monitor the effectiveness of air bubble distribution and adjust accordingly. Sensors placed downstream of the air injection nozzles can measure bubble size, distribution, and persistence, allowing the control system to optimize cover positions for maximum air lubrication efficiency. This adaptive control ensures that the system maintains optimal performance across varying operational conditions.
Material selection for the covers plays a crucial role in their performance and longevity. The covers can be constructed from corrosion-resistant materials that maintain their hydrodynamic properties over extended periods. Surface treatments or coatings can be applied to the covers to further reduce friction and prevent marine growth, as discussed above, ensuring consistent performance of both the covers and the air lubrication system.
Advanced manufacturing techniques can be employed to create cover surfaces with microscale features that enhance their interaction with the water flow. These features might include riblets, dimples, or other surface modifications that help maintain laminar flow and reduce drag. The specific geometry of these features can be optimized for different vessel types and operating conditions.
The bow thruster covers can be designed with redundant actuation systems to ensure reliable operation in all conditions. These might include primary hydraulic or electric actuators with mechanical backup systems. The control system monitors actuator health and can switch between systems as needed to maintain optimal cover positioning and operation of the air lubrication system.
Feedback of the cover system may be provided to the vessel's broader operating systems allows for predictive maintenance and performance optimization. The control system can track cover operation over time, identifying patterns that might indicate maintenance requirements or opportunities for efficiency improvements. This data can also be used to refine control algorithms and improve overall system performance. However, in an ideal implementation, the system controlling the bow thruster covers will be federated to the intelligent air lubrication system, iALS, so that the system is independent of ship operations, whereby the system may receive one-way communication to remain independent of ship system malfunctions.
The importance of bow thruster covers in managing water flow turbulence cannot be overstated, particularly in the context of air lubrication systems. In an uncovered bow thruster tunnel, water entering the tunnel undergoes significant turbulence due to the sudden change in flow geometry and the presence of the thruster mechanism. This turbulence is characterized by chaotic fluctuations in fluid velocity and pressure, resulting in the formation of eddies and vortices within the tunnel.
As the vessel moves through the water, this turbulent flow exits the tunnel and interacts with the surrounding water along the hull. The region where this turbulent outflow meets the air lubrication system's nozzles is particularly critical. The nozzles, typically designed to operate in relatively smooth, laminar flow conditions, are tasked with introducing a layer of air bubbles at the boundary layer between the hull and the water. This air layer, when properly maintained, acts to reduce skin friction drag along the hull.
However, when turbulent water from an uncovered bow thruster tunnel reaches these nozzles, it disrupts the carefully calibrated air injection process. The chaotic motion of the turbulent water can cause irregular air bubble formation, leading to inconsistent bubble sizes and distribution patterns. Large eddies can momentarily increase local pressure at the nozzle outlets, potentially blocking air flow or causing erratic bubble release. Smaller scale turbulence can cause premature bubble breakup, reducing the effectiveness of the air layer.
Furthermore, the turbulent water flow can interfere with the adherence of the air bubbles to the hull surface. In optimal conditions, the air bubbles form a relatively stable layer that moves along the hull, continuously replenished by the nozzles. Turbulent flow can strip these bubbles away from the hull surface prematurely, preventing the formation of a consistent air layer. This results in patchy coverage, with some areas of the hull benefiting from air lubrication while others remain fully exposed to water friction.
The disruption caused by turbulent flow from an uncovered bow thruster tunnel can extend well beyond the immediate vicinity of the tunnel exit. The turbulence can propagate downstream along the hull, affecting air lubrication effectiveness over a significant portion of the vessel's length. This extended impact zone further emphasizes the importance of managing flow characteristics at the bow thruster tunnel.
By implementing a well-designed bow thruster cover system, these turbulence-related issues can be substantially mitigated. The covers, when closed, prevent water flow ingress into the tunnel, eliminating it as a source of turbulence. When partially open or equipped with flow-conditioning features, the covers can help manage and smooth the water flow around the tunnel area, providing a more favorable environment for the operation of the air lubrication nozzles.
The synergy between the bow thruster cover system and the air lubrication system extends beyond mere turbulence reduction. An intelligently controlled cover system can actively contribute to optimizing the performance of the air lubrication system. By modulating the cover position, the control system can fine-tune local water flow characteristics to enhance bubble formation, adherence, and distribution. This level of control allows for adaptation to varying vessel speeds, loads, and water conditions, ensuring consistent air lubrication performance across a wide range of operational scenarios.
The intersection of all of these systems play a role in providing a system and method for enhanced marine vessel efficiency using integrated hull optimizations. The system and method for enhanced marine vessel efficiency using integrated hull optimizations of the present invention may be used to provide a system for reducing hydrodynamic drag on marine vessels through integrated hull optimizations including automated air lubrication control and dynamically adjustable hull features, to provide a bow thruster cover assembly that reduces turbulence and enables strategic air distribution at the forward sections of a marine vessel while maintaining operational functionality of the bow thruster, and to provide an intelligent control system that optimizes air distribution and hull feature positions based on real-time sea state conditions and computational fluid dynamic analysis to maintain maximum efficiency during vessel operation. This apparatus and system are particularly shown in
In an exemplary embodiment, as may be appreciated in
In some embodiments, each superaerophilic inducing nanoscopic structure 108 defines a trench 108a and a ridge 108b geometry covering all surface area of the protruding structures 106c of each of the superaerophilic inducing microscopic structure 106, wherein the surfaces of adjacent ridges 106a of the microscopic structures 106, extending between an intermediate trench 106a to a respective ridge 106b peak/top, progressively diverge away to define a V-shaped geometry, as may be seen in
In some embodiments, the moveable transverse tunnel cover 102 having an external submerged surface 104 comprises at least one moveable panel 112 positioned at an opening 114 of a transverse tunnel 116, and a panel rotator 118 capable of actuating each of the at least one moveable panel 112 from a closed position 113a to an open position 113b. The closed position 113a creates a substantially flush closure with surrounding ship hull 120 walls. The open position 113b creates a through-flow, as may be seen in
In another exemplary embodiment of the invention, as may be appreciated in
Each moveable transverse tunnel cover includes an external submerged surface 104. In some embodiments, the external submerged surface 104 has a plurality of superaerophilic inducing microscopic and nanoscopic structures 106/108 imprinted within the external submerged surface 104, forming a superaerophilic inducing surface 110. Each superaerophilic inducing microscopic structure 106 of the plurality of superaerophilic inducing microscopic and nanoscopic structures 106/108 defines a trench 106a and a ridge 106b geometry, wherein each ridge structure 106b defines a protruding structure 106c. This structure can be primarily appreciated in
In some embodiments, as shown in
In some embodiments, as seen in
In some embodiments, as shown in
In some embodiments, the moveable transverse tunnel covers 102 further comprises an air jet 148 positioned forward of the moveable transverse tunnel cover(s) 102, wherein the air jet 148 is recessed into a bow 150 section of the marine craft 124, as shown in
An additional exemplary embodiment of the invention discloses a method 300 for increasing efficiency of a watercraft by reducing drag. Building on the automated control concepts discussed earlier, this method implements the practical steps needed to achieve the synergistic effects of the integrated system. The method 300 comprises configuring 302 portions of a ship's hull 120 for air delivery to the ship hull's lower surface by providing 304 at least one air delivery nozzle 126. Each of air delivery nozzle 126 is an air lubrication nozzle assembly 126. The method 300 includes providing 306 the air lubrication nozzle assembly 126. The air lubrication nozzle assembly 126 is capable of being immersed continuously in a liquid. The air lubrication nozzle assembly 126 includes a main body 130 having an open cavity 132 therein, wherein the main body 130 includes a gas flow inlet 138, and an open air-interface boundary 140a is disposed at a lower horizontal plane 140b of a submerged hull 120 of a ship surrounding the air-interface boundary 140a. The air lubrication nozzle assembly 126 is operable in a submerged environment 136. The method 300 further includes providing 308 a stratified flow of water to the open interface boundary 140a disposed at the lower horizontal plane 140b by providing 310 a pair of transverse tunnel covers 102 at distal openings 116a/116b of a submerged transverse tunnel 116 for each submerged transverse tunnel 116 at a bow 150 of the ship. The water flows over the exposed surface 104 of each transverse tunnel cover 102, thereby reducing turbulence and hydrodynamic drag caused by non-hydrodynamically optimized surfaces. Each moveable transverse tunnel cover 102 is disposed at a submerged substantially vertical plane, as may be appreciated in
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag includes configuring 318 any remaining transverse tunnels 116 (with at least one open cavity) for reduced hydrodynamic drag by providing 320 at least one moveable transverse tunnel cover 102. Each moveable transverse tunnel cover 102 is disposed at a submerged substantially vertical plane. This is particularly important for other cavities and suction lines separate than a bow thruster cover tunnel 116.
In some embodiments of the method 300 for increasing efficiency of a watercraft by reducing drag, the step of configuring 302 portions of a ship's hull 120 for air delivery to the ship's hull's lower surface by providing 304 at least one air delivery nozzle 126 further includes configuring 322 the open air-interface boundary 140a to be substantially coplanar with an adjacent surface 120a of the marine vessel 124 hull 120, configuring 324 the open air-interface 140a to receive a flow modulating nozzle flap 128 by providing 326 a longitudinal engagement area 134, and providing 328 a flow modulating nozzle flap 128. The flow modulating nozzle flap 128 is coupled 329 to the at least one longitudinal engagement area 134. The flap 128 is configured to modulate a direction and flow rate of a gaseous flow 142. The main body 130 of each nozzle 126 is recessed up into the ship's hull 120.
In some embodiments of the method 300 for increasing efficiency of a watercraft by reducing drag, the air lubrication nozzle assembly 126 is capable of performing the steps of lowering 330 the flow modulating nozzle flap 128 and raising 332 the flow modulating nozzle flap 128. The step of lowering 330 the flow modulating nozzle flap 128 is accomplished by using a flow of gas 142 received from the gas flow inlet 138 to lower the flow modulating nozzle flap 128. A flow of gas 142 disburses uniformly in the open cavity 132 of the main body 130, thereby pressing on the flow modulating nozzle flap 128 to allow air bubbles to disburse to an underside of a marine craft's hull 120, when air is required under the marine craft's hull 120. The step of raising 332 the flow modulating nozzle flap 128 is accomplished by terminating 336 a flow of gas 142 received from the gas flow inlet 138, whereby a passive lifting system is incorporated into the flow modulating nozzle flap 128 allows for self-closure when the air is no longer required under the marine craft's hull 120. The passive lifting incorporates the flap's 128 natural buoyancy and the flow of water under the flap to keep the flap in a substantially closed position.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes providing 338 an electronic valve 164 upstream of each gas flow inlet 138 of each air lubrication nozzle assembly 126, providing 340 an electronic actuation means 152a/152b for each moveable transverse tunnel cover 102, and providing 342 at least one dedicated control module 173 electronically coupled to each electronic valve 164 and each actuation means 152a/152b. The at least one dedicated control module 173 includes at least one processor 173a, memory 173b, and an input/output connection 173c facilitating the electronic couplement, whereby the memory 173b includes a program stored thereon, including at least the steps of expanding 344 or constricting 346 air flow to each air lubrication nozzle assembly 126 and actuating 348 an opening or closing of each of the moveable transverse tunnel covers 102. Expanding 344 or constricting 346 air flow to each air lubrication nozzle assembly 126 is accomplished by modulating 345 the valve 164 in a position in the range of fully open to fully closed based on feedback of a plurality of sensors measuring sea state conditions (e.g., Doppler 174, gyro 176, GPS unit 178, and radar 180) to selectively distribute air under the hull 120 of a ship, and actuating 348 an opening or closing of each of the moveable transverse tunnel covers 102 in a position in the range of fully open to fully closed based on feedback of the plurality of sensors.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes optimizing 350 at least a portion of each external submerged surface 104 by providing 352 a plurality of superaerophilic inducing microscopic structures 106 and nanoscopic structures 108 imprinted within the external submerged surface 104, thereby forming a superaerophilic inducing surface 110. Each superaerophilic inducing microscopic structure 106 of the plurality of superaerophilic inducing microscopic and nanoscopic structures defines a trench 106a and a ridge 106b geometry. Each ridge structure 106b defines a protruding structure 106c. Each superaerophilic inducing nanoscopic structure 108 of the plurality of superaerophilic inducing microscopic and nanoscopic structures defines a trench 108a and a ridge 108b geometry covering all surface area of the protruding structures 106c of each of the superaerophilic inducing microscopic structure 106. The surfaces of adjacent ridges 106b of the microscopic structures 106, extends between an intermediate trench 106a to a respective ridge 106b peak/top, progressively diverge away to define a V-shaped geometry. Each submerged surface includes an external surface including each the flow modulating nozzle flap 128, each moveable transverse tunnel cover 102, and the ship's hull 120.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes configuring 354 each transverse tunnel cover 102 as a substantially circular door 112a portion having a continuous external surface and a shaft 115a portion integrally formed therewith, wherein rotation of the door 112a is accomplished by rotating the shaft 115a.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes configuring 356 each transverse tunnel cover 102 as a plurality of moveable parallel panels 112b, each pivotable about its longitudinal axis 115b, whereby the plurality of moveable parallel panels 112b form a substantially solid exterior surface 104 in a closed state, and a louvred channel 154 in an open state to permit fluid flow therethrough.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes selecting 313 the transverse tunnel cover air distribution system, providing 358 at least a pair of air jets 148 positioned forward of the pair of transverse tunnel covers 102, wherein each the air jet 148 is recessed into a bow section 150 of the marine craft, and each the air jet 148 is positioned to disburse a flow of gas 142a in an aft direction over an exterior surface 104 of each transverse tunnel cover 102.
In some embodiments, the method 300 for increasing efficiency of a watercraft by reducing drag further includes configuring 360 each transverse tunnel cover 102 to have at least one moveable panel 112. The method 300 also includes providing 362 an air discharge port 156a/156b positioned at an interior edge 158a/158b of the moveable panel 112, whereby the air discharge port 156a/156b provides air distribution when the moveable panel 112 is partially opened during forward movement of the marine craft 124.
In a further exemplary embodiment, an active system 200 for reducing hydrodynamic drag on a hull 120 of a marine craft active system 124, is disclosed. Drawing from the computational fluid dynamic analysis principles discussed in the technical narrative, this active system 200 represents the comprehensive integration of all previously discussed components. The system 200 comprises an automated air distribution system 168, as shown in
In some embodiments, each air lubrication nozzle 126, as seen in
In some embodiments, the active system 200 for reducing hydrodynamic drag on a hull 120 of a marine craft 124 further comprises at least one pair of moveable transverse tunnel covers 102 positioned at distal ends 116a/116b of a transverse tunnel 116, as may be appreciated in
In some embodiments, each moveable transverse tunnel cover 102 is positioned at distal ends 116a/116b of the transverse tunnel 116 and comprises a substantially circular door 112a portion having a continuous external surface 104. A shaft 115a portion is integrally formed therewith, wherein rotation of the door 112a is accomplished by rotating the shaft 115a. This can be seen in
In some embodiments, each moveable transverse tunnel cover 102 comprises a plurality of moveable parallel panels 112b, as may be seen in
In some embodiments, each moveable transverse tunnel cover 102 in the pair of moveable transverse tunnel covers positioned at the distal ends of the transverse tunnel comprises a moveable panel 112/112a/112b. An air discharge port 156a/156b is positioned at an interior edge 158a/148b of the moveable panel, as may be seen in
In some embodiments, an air jet 148 is positioned forward of the at least one moveable transverse tunnel cover 102. The air jet 148 is recessed into a bow section 150 of the marine craft and is positioned to disburse a flow of gas 142a in an aft direction over the exterior surface 104 of each transverse tunnel cover 102.
In some embodiments, the active system 200 for reducing hydrodynamic drag on a hull 120 of a marine craft 124 further comprises at least one sea state sensor (such as Doppler 174, gyro 176, at least one GPS unit 178, and radar 180), and at least one air temperature sensors 182, at least one air speed sensor 184, at least one air pressure sensors 186, positioned between each automated valve 164 and each air lubrication nozzle 126, and a central automation-control module 173. The central automation-control module 173 has at least a processor 173a, a memory 173b, and input/output connections 173c electronically coupled to each sea state sensor 174, 176, 178, 180, each speed sensor 184, each air pressure sensor 186, each air temperature sensor 182, each GPS unit 178, each distributed automation-control module 162 on each compressor 160, each distributed automation-control module 170 at each automated valve 164, and each controllable actuator 152a/152b control module 188. The connections described are particularly shown in
In some embodiments, the memory 173b includes a program 400 stored thereon, whereby once executed by the processor 173a performs the steps of recording 402 sea state conditions from the at least one sea state sensor (such as Doppler 174, gyro 176, at least one GPS unit 178, and radar 180), recording 404 vessel speed from the at least one speed sensor 184 and the GPS unit 178, recording 406 air pressure at each air lubrication nozzle 126 from the at least one air pressure sensor 186, performing 408 computational fluid dynamic analysis using the recorded sea state conditions and the recorded vessel speed to determine optimal air distribution patterns, modulating 410 a gaseous flow 142 from at least one compressor 160 through at least one automated valve 164 based on the computational fluid dynamic analysis, increasing 412 the gaseous flow 142 to at least one air lubrication nozzle 126 to lower a flow modulating nozzle flap 128 and increase airflow to a targeted area of the hull 120 based on the optimal air distribution patterns, decreasing 414 the gaseous flow 142 to at least one air lubrication nozzle 126 to raise a flow modulating nozzle flap 128 and decrease airflow based on the optimal air distribution patterns, and actuating 416 at least one moveable transverse tunnel cover 102 based on engagement of a bow thruster 116 and the computational fluid dynamic analysis to optimize water flow patterns around the air lubrication nozzles 126.
While there has been shown and described above the preferred embodiment of the instant invention it is to be appreciated that the invention may be embodied otherwise than is herein specifically shown and described and that certain changes may be made in the form and arrangement of the parts without departing from the underlying ideas or principles of this invention as set forth in the Claims appended herewith.
This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 18/219,375, entitled “A System And Method For Delivering Air To A Submerged Ship Surface”, filed Jul. 7, 2023, and claims priority pursuant to 35 U.S.C. § 119 (e) to U.S. Provisional Application Ser. No. 63/599,360, entitled “A Drag-Reducing Bow Thruster Cover For Maritime Vessels”, filed Nov. 15, 2023. U.S. patent application Ser. No. 18/219,375 is a continuation-in-part of U.S. patent application Ser. No. 18/119,324, entitled “A System and Method for Reducing Drag on Hulls of Marine Crafts Thereby Increasing Fluid Dynamic Efficiencies”, filed Mar. 9, 2023, now U.S. Pat. No. 12,097,932, which claims the benefit of priority pursuant to 35 U.S.C. § 119 (e) to U.S. Provisional Patent Application Ser. No. 63/439,306, filed Jan. 17, 2023, and U.S. Provisional Patent Application Ser. No. 63/427,144, filed Nov. 22, 2022. U.S. patent application Ser. No. 18/219,375 also claims priority pursuant to 35 U.S.C. § 119 (e) to U.S. Provisional Application Ser. No. 63/454,549, entitled “A System and Method for Delivering Air to a Submerged Ship Surface”, filed Mar. 24, 2023. All of which are hereby incorporated by reference in their entireties for all purposes.
| Number | Date | Country | |
|---|---|---|---|
| 63599360 | Nov 2023 | US | |
| 63454549 | Mar 2023 | US | |
| 63439306 | Jan 2023 | US | |
| 63427144 | Nov 2022 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 18219375 | Jul 2023 | US |
| Child | 18948969 | US | |
| Parent | 18119324 | Mar 2023 | US |
| Child | 18219375 | US |
