Filters used in applications such as the filtration of semiconductor manufacturing process fluids require careful shipment and handling. Typically, such filters are shipped in a wet state, and are used to filter substances that are hazardous to operators. To change out a filter, an operator uses a sharp object to puncture the package, which risks damaging the filter and introducing contamination into a manufacturing process in which the filter is used. Once the package is opened, the filter may de-wet if not inserted immediately into the manufacturing process. When a fresh filter is being used to replace a spent one that has been in contact with hazardous chemicals, the operator transports the spent filter by hand, or places it on a flat surface, which creates potential health hazards by exposing the operator to fumes or allowing chemicals to leach onto the surface. The spent filter is disposed of in a hazardous materials bag, which has the risk of puncturing and exposing operators to hazardous chemicals.
In accordance with an embodiment of the invention, there is provided a filter container. The filter container comprises a top cap, and a bowl formed of a rigid material. The top cap includes a top cap flange that includes a first path around at least a portion of the top cap flange. The bowl includes a bowl flange that includes a second path around at least a portion of the bowl flange. At least one of the first path and the second path includes a reduced thickness of material by comparison with surrounding material. The first path is at a different radial distance from a central axis of the filter container than the second path around the extent of both the first path and the second path, such that exerting a force on an opening member creates a tear through the top cap flange and bowl flange, the tear forming between the first path and the second path and allowing opening of the filter container.
In a further, related embodiment, a top cap mating member forms a third path around at least a portion of the top cap, and a bowl mating member forms a fourth path around at least a portion of the bowl. The top cap is sealed to the bowl such that, before opening of the seal of the top cap to the bowl, the top cap mating member is positioned above the seal of the top cap to the bowl, and the bowl mating member is positioned below the seal of the top cap to the bowl. The third path is capable of mating with the fourth path such that after opening of the seal of the top cap to the bowl, the top cap mating member may be mated with the bowl mating member to close the top cap to the bowl.
In further related embodiments, the first path, the second path, the third path and the fourth path may be substantially circular, the first path having a smaller diameter than the second path, and the third path having a smaller diameter than the fourth path. The top cap may further include an inlet tube and a vent tube. The filter container may further include a filter cartridge within the container, the filter cartridge being immersed in a liquid, which may be deionized water. The bowl may be tapered in diameter along its length; and may be formed of a plastic material, which may be selected from at least one of a polymerized olefin, a fluoropolymer, and a plastic copolymer.
In another embodiment according to the invention, there is provided a filter container, comprising a top cap including a top cap mating member forming a first path around at least a portion of the top cap; and a bowl formed of a rigid material and including a bowl mating member forming a second path around at least a portion of the bowl. The top cap is sealed to the bowl such that, before opening of the seal of the top cap to the bowl, the top cap mating member is positioned above the seal of the top cap to the bowl, and the bowl mating member is positioned below the seal of the top cap to the bowl. The first path is capable of mating with the second path such that after opening of the seal of the top cap to the bowl, the top cap mating member may be mated with the bowl mating member to close the top cap to the bowl.
In a further embodiment according to the invention, there is provided a product container closure. The product container closure comprises an upper closure component including an upper flange that includes a first path around at least a portion of the upper flange; and a lower closure component including a lower flange that includes a second path around at least a portion of the lower flange. At least one of the first path and the second path includes a reduced thickness of material by comparison with surrounding material. The first path is at a different radial distance from a central axis of the product container closure than the second path around the extent of both the first path and the second path, such that exerting a force on an opening member creates a tear through the upper flange and lower flange, the tear forming between the first path and the second path and allowing opening of the product container closure.
In a further related embodiment, the product container closure further comprises an upper closure component mating member forming a third path around at least a portion of the upper closure component, and a lower closure component mating member forming a fourth path around at least a portion of the lower closure component. The upper closure component is sealed to the lower closure component such that, before opening of the seal of the upper closure component to the lower closure component, the upper closure component mating member is positioned above the seal of the upper closure component to the lower closure component, and the lower closure component mating member is positioned below the seal of the upper closure component to the lower closure component. The third path is capable of mating with the fourth path such that after opening of the seal of the upper closure component to the lower closure component, the upper closure component mating member may be mated with the lower closure component mating member to close the upper closure component to the lower closure component.
In related embodiments, the product container closure may be a closure for a filter cartridge container, the upper closure component being a top cap of the filter cartridge container, and the lower closure component being a bowl of the filter cartridge container. The first path, the second path, the third path and the fourth path may be substantially circular, the first path having a smaller diameter than the second path, and the third path having a smaller diameter than the fourth path.
In another embodiment according to the invention, there is provided a product container closure. The product container closure comprises an upper closure component mating member forming a first path around at least a portion of the upper closure component, and a lower closure component mating member forming a second path around at least a portion of the lower closure component. The upper closure component is sealed to the lower closure component such that, before opening of the seal of the upper closure component to the lower closure component, the upper closure component mating member is positioned above the seal of the upper closure component to the lower closure component, and the lower closure component mating member is positioned below the seal of the upper closure component to the lower closure component. The first path is capable of mating with the second path such that after opening of the seal of the upper closure component to the lower closure component, the upper closure component mating member may be mated with the lower closure component mating member to close the upper closure component to the lower closure component. The product container closure may be a closure for a filter cartridge container; the upper closure component may be a top cap of the filter cartridge container; and the lower closure component may be a bowl of the filter cartridge container.
In another embodiment according to the invention, there is provided a method for changing out a filter cartridge. The method comprises breaking a seal of a top cap of a filter container to a bowl of a filter container and opening the filter container. The top cap includes a top cap mating member forming a first path around at least a portion of the top cap, and the bowl is formed of a rigid material and includes a bowl mating member forming a second path around at least a portion of the bowl, wherein the top cap is sealed to the bowl such that, before opening of the seal, the top cap mating member is positioned above the seal of the top cap to the bowl and the bowl mating member is positioned below the seal of the top cap to the bowl. The method further comprises removing a fresh filter cartridge from the bowl, placing a spent filter cartridge into the bowl, and mating the top cap mating member with the bowl mating member to close the top cap to the bowl.
In a further embodiment according to the invention, there is provided a method of manufacturing a filter container. The method comprises placing a filter cartridge into a bowl of a filter container, the bowl being formed of a rigid material and including a bowl flange; and sealing a top cap flange of a top cap to the bowl flange. The top cap flange includes a first path around at least a portion of the top cap flange; and the bowl flange includes a second path around at least a portion of the bowl flange. At least one of the first path and the second path includes a reduced thickness of material by comparison with surrounding material. The first path is at a different radial distance from a central axis of the filter container than the second path around the extent of both the first path and the second path, such that exerting a force on an opening member is capable of creating a tear through the top cap flange and bowl flange, the tear being capable of forming between the first path and the second path and capable of opening the filter container. The method further comprises filling the filter container with liquid through an inlet tube in the top cap, while venting air through a vent tube in the top cap; sealing the inlet tube and vent tube when the filter container is filled with water and the filter cartridge is immersed within the bowl; and sterilizing the filter container under conditions sufficient to sterilize its contents.
In another embodiment according to the invention, there is provided a method of manufacturing a filter container. The method comprises placing a filter cartridge into a bowl of a filter container, the bowl being formed of a rigid material and including a bowl flange, and sealing a top cap flange of a top cap to the bowl flange. The top cap includes a top cap mating member forming a first path around at least a portion of the top cap, and the bowl includes a bowl mating member forming a second path around at least a portion of the bowl. The top cap is sealed to the bowl such that, before opening of the seal of the top cap to the bowl, the top cap mating member is positioned above the seal of the top cap to the bowl, and the bowl mating member is positioned below the seal of the top cap to the bowl. The first path is capable of mating with the second path such that if the seal of the top cap to the bowl is opened, the top cap mating member may be mated with the bowl mating member to close the top cap to the bowl. The method further comprises filling the filter container with liquid through an inlet tube in the top cap, while venting air through a vent tube in the top cap; sealing the inlet tube and vent tube when the filter container is filled with water and the filter cartridge is immersed within the bowl; and sterilizing the filter container under conditions sufficient to sterilize its contents.
The foregoing will be apparent from the following more particular description of example embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments of the present invention.
A description of example embodiments of the invention follows.
In accordance with an embodiment of the invention, there is provided a filter container using an integrated opening member and a re-closure feature, which provides a number of advantages in operator safety for installing, changing out, and disposing of filters by comparison with previous filter packaging techniques. The filter container removes the risk that the filter will de-wet before the filter is installed in a manufacturing process, and can be used to store the spent filter for safe transportation and disposal. Further features are discussed below.
In an embodiment according to the invention, it will be appreciated that the upper groove 415 of
A filter container according to an embodiment of the invention may be formed from a plastic material, for example a fluoropolymer such as PFA (perfluoro alkoxy polymer), MFA (modified fluoroalkoxy polymer) or PVDF (polyvinylidene difluoride), e.g., a material marketed under the name of Kynar® by Arkema Inc. of Philadelphia, Pa., U.S.A. Such materials allow good chemical compatibility, resistivity to acid, and temperature resistance. Such resistivity allows a used filter to be shipped for analysis, even though it is full of used chemicals such as strong acids, since the leaching of the acids does not damage the container. Other materials that may be used include polymerized olefins such as polypropylene and polyethylene; and copolymers of plastic materials, including copolymers of combinations of any of the foregoing fluoropolymers and polymerized olefins. For example, a copolymer of tetrafluoroethylene, PVDF, and/or other substances may be used.
An embodiment according to the invention provides a number of safety advantages over previous filter packages, including by allowing the spent filter cartridge to be stored safely without exposing the operator to hazardous fumes. In previous techniques, a spent filter was stored in a hazardous materials bag, which was then disposed of. Thus, an embodiment according to the invention saves on hazardous materials bags, and prevents the danger of puncture. It is also less hazardous and easier to handle than previous filter packages.
A filter container according to an embodiment of the invention may be used in any application where safety is desired, including for containing filter cartridges used in the semiconductor manufacturing and biomedical fields. Embodiments may also be used for products other than filter cartridges, where safety and purity are desired. Embodiments according to the invention provide the advantage of convenient handling and disposal for the end user, such as for hazardous chemical and biological substances.
In further embodiments according to the invention, a top cap similar to those described above may be used with a structure other than the filter bowls described herein. For example, a top cap similar to those described above may be fitted to a flange on a narrow rim similar to the top portion of the filter bowl described above, but with the narrow rim being attached to a bag or other container rather than to a filter bowl. Such a bag may be made of a plastic, such as a polymerized olefin or fluoropolymer, for example FEP (fluorinated ethylene-propylene). Other variations are possible.
While this invention has been particularly shown and described with references to example embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 61/065,071, filed on Feb. 8, 2008. The entire teachings of the above application are incorporated herein by reference.
Number | Date | Country | |
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61065071 | Feb 2008 | US |