The present disclosure relates in general to the laying of elongated members on the bed of a body of water using a laying vessel. The elongated members, in this case underwater pipelines or cables, are composed of strings, each of which is wound on a reel, and is unwound gradually off the reel, from an unreeling station on board a laying vessel, and laid on the bed of the body of water as the laying vessel moves forward. One of the most critical aspects of this laying technique is feeding the strings to the laying vessel once the reel is unwound.
When the reel is mounted in a fixed position on the laying vessel and the string is reeled off completely, the laying vessel returns to the quay to wind the reel with another string of the elongated member. The string is prefabricated at the quay and simultaneously wound onto the reel on the laying vessel. This operating method involves relatively considerable and costly downtime of the laying vessel, which remains substantially idle the whole time the string is being prefabricated.
To reduce downtime of the laying vessel, U.S. Pat. No. 7,544,013 proposes prefabricating the strings on a floating auxiliary structure; winding the string onto a reel on the floating auxiliary structure; and transferring the string to a reel on the laying vessel, unreeling the string off the reel on the floating auxiliary structure, and simultaneously reeling the string onto the reel on the laying vessel. This method reduces the downtime involved in prefabricating the string, but not the time taken to transfer to string from one reel to another.
An alternative transfer method employs releasable reels that can be detached from the laying vessel, winds the reels in an auxiliary structure, and transfers the reels from the auxiliary structure to the laying vessel.
In line with this operating method, PCT Patent Application No. WO 2011/105894 proposes prefabricating a number of reels; loading the reels onto the laying vessel; and positioning the reels successively at the unreeling station. The wound and unwound reels are loaded and unloaded respectively using cranes, which makes it difficult to position the reels accurately. It should be appreciated that these reels weigh thousands of tons, so handling them is a complex and also hazardous job, especially when they are suspended from a crane. A load suspended from a cable tends to swing, thus making it relatively difficult to position, and also endangering any nearby personnel or structures. Moreover, handling the reels is made even more difficult by the crane being mounted on a floating unit. That is, floating units equipped with cranes are invariably massive, precisely to ensure greater stability of the crane.
EP Patent No. 302,038, PCT Patent Application No. WO2009/077711, U.S. Pat. No. 7,927,040, U.S. Pat. No. 4,117,692, PCT Patent Application No. WO 2011/105894, EP Patent No. 2,591,992, and PCT Patent Application No. WO 2013/006041 describe other technical solutions adopted in this field, but none are fully satisfactory in reducing both downtime of the laying vessel, and endangerment of on-board personnel.
Even documents concerning the transfer of cargos or containers such as U.S. Published Patent Application No. 2011/170,988 French Patent No. 2,268,686, and French Patent No. 2,120,495 from two vessels or from a dock to a vessel do not provide adequate and prompt solutions to the drawbacks of this prior art.
The present disclosure relates to a system configured to handle reels for laying elongated members on the bed of a body of water.
More specifically, the present disclosure relates to a system configured to transfer such reels between an auxiliary structure and a laying vessel alongside the auxiliary structure.
It is an advantage of the present disclosure to provide a reel handling system configured to eliminate or at least reduce certain of the drawbacks of certain of the known art.
According to the present disclosure, there is provided a system configured to handle reels for laying elongated members on the bed of a body of water, the system comprising an auxiliary structure comprising a transfer station; a laying vessel comprising an unreeling station; at least one bridge configured to connect the auxiliary structure and the laying vessel; and at least one actuator configured to move at least one reel along the bridge between the auxiliary structure and the laying vessel, wherein the guides are movable between a rest position, and a work position, in which they are parallel to each other, with a designated or given gauge, to define the bridge which extends from transfer station to unreeling station where reels are loaded/unloaded onto/off bridge; the reel being configured to rest on the bridge.
By virtue of the present disclosure, the reel is transferred between the auxiliary structure, where the strings can be prefabricated, and the laying vessel without suspending the reel from a crane. This has advantages in terms of transfer precision and, therefore, speed, as well as in terms of personnel safety.
By eliminating the need for a heavy-duty crane, the solution proposed also enables use of relatively small-size vessels. That is, as opposed to being suspended and possibly swinging dangerously from a crane, the reels rest on and travel along precise, controlled paths.
Once the reels are transferred, the guides are set to the rest position to enable the laying vessel and the auxiliary structure to move alongside and later away from each other.
The gauge of the guides is, in certain embodiments, variable between a designated or given position in which they support the reel, and a position in which they do not interfere with the reel.
The guides are, in certain embodiments, mounted on the auxiliary structure in sliding manner.
In one variation, the guides slide in a direction perpendicular to themselves to alter the gauge between them.
In one variation, the guides slide parallel to themselves to set the guides selectively to the work position and the rest position.
In certain embodiments of the present disclosure, the bridge comprises runners configured to run along the guides and support the reel. The runners serve to reduce friction as the reel moves along the guides.
In certain embodiments, each runner has an actuator configured to raise the top of the runner and reel. This way, the reel can be raised without suspending reel from a crane.
In certain embodiments, the bridge is mounted on the auxiliary structure to avoid encumbering the laying vessel.
In certain embodiments, the laying vessel comprises a support assembly configured to support the bridge, and which defines a predetermined bridge supporting point on the laying vessel.
In certain embodiments, the support assembly comprises at least one heave compensating device to reduce oscillation of the bridge when transferring the reels.
In one variation, the support assembly comprises rigid supports, which define a bridge supporting point along the longitudinal plane of symmetry of the laying vessel, to minimize listing of the laying vessel caused by the bridge and reel.
In certain embodiments, the laying vessel comprises at least one unreeling device configured to support the reel for rotation.
In certain embodiments, the laying vessel comprises an elevator configured to lift/release the reel off/onto the bridge and position the reel at the unreeling device.
The elevator is also configured to be positioned under the reel, to lift the reel off the bridge. In other words, the reel and the elevator are configured to provide relatively highly stable support of the reel on the elevator.
In certain embodiments, the laying vessel has a main deck; at least one unreeling station; and a pit in the main deck, at the unreeling station; the pit being configured to at least partly house an elevator and the reel. The pit provides for housing the elevator beneath the bridge and, therefore, beneath the reel at the unreeling station, thus lowering the barycentre of the laying vessel.
In certain embodiments, the reel has an axis of rotation, and is moved along the bridge in a direction parallel to the axis of rotation. This configuration is particularly stable by preventing the reel from rolling.
In certain embodiments of the present disclosure, the reel comprises two grip points along the axis of rotation, so the reel can be supported for rotation to wind and unwind reel.
In certain embodiments, the reel comprises two facing retaining shoulders configured to rest on a support.
In addition to laterally retaining the string wound on the reel, the retaining shoulders also serve to support the entire reel, and possibly the relative string, when the retaining shoulders are positioned resting on a support.
More specifically, the outer edge of each retaining shoulder has two first supporting points, in particular recesses, configured to rest on the bridge.
The first supporting points make the position of the reel on the bridge more stable by interrupting the circular shape of the outer edge.
In certain embodiments, the outer edge of each retaining shoulder of the reel has two second supporting points, in particular recesses, configured to rest on a trolley or elevator.
It should be appreciated that the reel has a number or quantity of stable supporting points along the outer edges of the retaining shoulders. This configuration of the reel enables reels to be positioned simultaneously on two supports, and makes the reel relatively easier to transfer from one support to the other.
In certain embodiments, the auxiliary structure has a reeling station configured to wind a string onto a reel. Auxiliary work is, in certain embodiments, carried out on the auxiliary structure. For this reason, in certain embodiments, the auxiliary structure comprises at least one string assembly line, and the reeling station is aligned with the assembly line.
In certain embodiments of the present disclosure, the auxiliary structure has a trolley movable between the reeling station and the transfer station.
This transfer is also made using a trolley on which the reel rests.
The trolley is, in certain embodiments, configured for location underneath the bridge at the transfer station, and to position part of the reel above the bridge.
In other words, at the transfer station, the trolley is set to a predetermined position, in which the first supporting points are located above the guides, in particular above the runners, so that raising the runners lifts the reel off the trolley, which can then be withdrawn from the transfer station. Once the trolley is withdrawn, the runners can be lowered. In other words, transfer between the trolley and the bridge can be made with relatively very small movements.
In certain embodiments of the present disclosure, the auxiliary structure is a floating auxiliary structure, such as a barge, which houses a workshop configured to prefabricate and wind the strings onto the reels. This way, the workshop can be transferred to attend the laying vessel in different, convenient areas, to optimize travel of the laying vessel, and with no need to repeatedly equip prefabrication shops along the quays.
The present disclosure also relates to a method of handling reels configured to lay elongated members on the bed of a body of water.
The aim of the disclosure is to provide a reel handling method configured to eliminate or at least reduce certain of the drawbacks of certain of the known art.
According to the present disclosure, there is provided a method of handling reels configured to lay elongated members on the bed of a body of water, the method comprising the steps of placing a bridge comprising two rails between a transfer station of an auxiliary structure and an unreeling station of a laying vessel; and moving the at least one reel along the bridge between the auxiliary structure and the laying vessel, wherein the guides are movable between a rest position a work position, in which they are parallel to each other, with a designated or given gauge, to define the bridge, which extends from transfer station to unreeling station where reels are loaded/unloaded onto/off bridge; the reel being configured to rest on the bridge.
By virtue of the method according to the present disclosure, the reel can be transferred from the auxiliary structure to the laying vessel without being suspended from a crane.
In certain embodiments of the present disclosure, the method comprises lifting/lowering the reel utilizing a trolley positioned under the reel. The reel need only be lifted or lowered slightly to modify the supporting configuration and transfer the load from one support to another.
The reel can be lifted/lowered slightly utilizing runners under the reel. The runners are, in certain embodiments, associated with actuators configured to lift the reel.
To lift/lower the reel several metres, an elevator is used under the reel. For example, at the unreeling station, the elevator is capable of travelling several metres to set the reel in the unreeling position and to load/unload the reel onto/off the bridge.
Lifting/lowering the reel using lifting devices under the reel is one characteristic of the system according to the present disclosure.
The reel is transferred from one support to another by engaging the reel simultaneously with both supports for a short length of time, and then disengaging the releasing support.
By virtue of the present disclosure, the laying vessel is also capable of handling the reels with no need for a crane.
Additional features and advantages are described in, and will be apparent from the following Detailed Description and the figures.
A non-limiting embodiment of the present disclosure will be described by way of example with reference to the attached drawings, in which:
Referring now to the example embodiments of the present disclosure illustrated in
In the
Auxiliary structure 2 has a platform 6 supporting a reeling station 7 configured to wind strings 4 onto reels 1; an assembly line 8 configured to assemble strings 4 or portions of strings 4; and a transfer station 9 configured to load and unload reels 1. Auxiliary structure 2 also comprises paths extending along platform 6 to connect reeling station 7, transfer station 9 and storage areas.
Laying vessel 3 has a main deck 10; an unreeling station 11 where strings 4 are unwound off reels 1; and a pit 12 located at unreeling station 11. Pit 12 is in the form of a recess (i.e., a hold), formed in main deck 10.
The system comprises a bridge 13 configured to connect auxiliary structure 2 and laying vessel 3; and actuators 14 configured to move reel 1 along bridge 13.
Bridge 13 and reels 1 are configured so that one reel 1 at a time can be supported stably on bridge 13.
In the work position, bridge 13 extends partly over platform 6 and partly over main deck 10 of laying vessel 3.
More specifically, in the work position, bridge 13 extends from transfer station 9 to unreeling station 11, which are also the stations where reels 1 are loaded/unloaded onto/off bridge 13.
Each reel 1 has an axis of rotation A, and is configured to be moved along bridge 13 in a direction D1 parallel to axis of rotation A.
In a variation (not shown), the reel and bridge are configured to position the reel on the bridge with its axis of rotation crosswise to the guides, and to move the reel along the guides in a direction parallel to the guides and perpendicular to the axis of rotation of the reel.
It should be appreciated that in the handling system according to the present disclosure, each reel 1 is transferred without having to be suspended from a crane. That is, reel 1 is supported at all times.
It should be further appreciated that reel 1 is part of the handling system, and is configured to cooperate with various component parts of the system to rest on various types of supports with which the system is equipped.
With reference to
Each reel 1 is substantially defined by a cylindrical body extending about axis of rotation A. Strings 4 (
With reference to
With reference to
Each reel 1 has four supporting points 22, only two of which are shown in
At reeling station 7 and unreeling station 11 (
On bridge 13 (
Each reel 1 is positioned resting on supporting points 22 as reel is transferred from reeling station 7 to transfer station 9, and as reel is transferred to unreeling station 11 on board laying vessel 3.
More specifically, bridge 13 comprises two guides 25 which, in the work position, are parallel to each other, with a designated or given gauge, and substantially horizontal. Each guide 25 is hinged to platform 6 about an axis A1 perpendicular to guide 25, and can be rotated selectively about axis A1.
More specifically, each guide 25 is movable independently of the other.
Laying vessel 3 comprises a support assembly 26 configured to support bridge 13. More specifically, support assembly 26 is movable with respect to main deck 10 to compensate for wave motion and reduce any oscillation of bridge 13 induced by laying vessel 3. In the example shown, support assembly 26 comprises four controlled-yield compensating devices 27 located partly inside pit 12 and comprising plates 28 projecting above main deck 10. Each guide 25 rests on two plates 28.
Unreeling station 11 has an unreeling device 29 configured to grip reel 1 at grip points 17. An elevator 30 is housed inside pit 12, substantially at unreeling station 11, to unload reel 1 off bridge 13, load real 1 onto bridge 13, and position reel 1 at unreeling device 29.
As shown more clearly in
Unreeling device 29 comprises actuators (not shown in the attached drawings), configured to move slides 31 and respective grippers 18 towards and away from each other in two-way direction Dl; and to rotate at least one of grippers 18. To transfer reel 1 from bridge 13 to unreeling device 29, bridge 13 extends over pit 12, in which elevator 30 is housed, and over unreeling device 29.
With reference to
At this point, bridge 13 is withdrawn, and elevator 30 is lowered inside pit 12 to align the axis of rotation A of reel 1 with grippers 18, which are activated to engage grip points 17 of reel 1, as shown in
With reference to
Each trolley 34 comprises a frame 36 configured to support reel 1 at supporting points 22.
Trolley 34 comprises runners 37 fitted to rails 35, and cooperates with actuators 38 (
Trolley 34 is sized to fit between guides 25 and to transfer reel 1 from trolley 34 to bridge 13 and vice versa.
Trolley 34 is capable of slight lifting movements utilizing actuators 39.
Bridge 13 also comprises runners 40 fitted to and which run along guides 25. In certain embodiments, runners 40 are known types, such as a Hilman rolling platform. In addition, each runner 40 comprises an actuator 41 configured to raise the top of runner 40 with respect to guide 25. In other words, reel 1 resting on bridge 13 is positioned resting on four runners 40 configured to run along guides 25. On entering transfer station 9 with reel 1, trolley 34 positions supporting points 19 on runners 40. By slightly raising runners 40, reel 1 can be lifted off trolley 34 and transferred from trolley 34 to bridge 13. At this point, trolley 34 can be withdrawn from transfer station 9, and reel 1 lowered.
With reference to
With reference to
With reference to
With reference to
Once transferred to bridge 13, the wound reel 1 is moved in direction D1 into a position over pit 12 at unreeling station 11.
As shown in
Guides 25 are parted to increase the gauge, and are rotated into a vertical position as shown in
Next, elevator 30 lowers reel 1 to set reel, at least partly, into a position in which reel can be gripped by grippers 18. Once reel 1 is gripped by unreeling device 29, elevator 30 is lowered further to clear reel 1 as reel is being unreeled.
In the
In the
In the
In the
To supply a wound reel 1 to unreeling station 11, actuator 51 hauls reel 1 along guides 25 utilizing cable 53.
Conversely, to remove an unwound reel 1 from unreeling station 11, reel 1 is connected to cable 52.
In
Eliminating runners 40 (
In
More specifically, trolley 34 has four actuators 55 configured to engage supporting points 22.
When a reel 1 resting on a trolley 34 is positioned facing bridge 13, reel 1 is raised to enable trolley 34 to move between guides 25 into the transfer station, with supporting points 19 positioned over guides 25. Next, reel 1 is lowered onto guides 25. And trolley 34 at this point can be withdrawn from transfer station 9.
In the
As shown in
In the
In the
Transfer station 9 is also, in certain embodiments, double, and provides for loading/unloading two reels 1 onto/off bridge 13 even simultaneously.
In the
Bridge 13 in
Clearly, other changes, not described herein, can be made to the present disclosure without, however, departing from the protective scope of the accompanying Claims. For example, auxiliary structure 2 may comprise one reeling station and two transfer stations, or two reeling stations and one transfer station. Similarly, the auxiliary structure may cater to a laying vessel with one or a number or quantity of unreeling stations. A single transfer station may be supplied in rapid succession with two reels fed along the bridge. Accordingly, various changes and modifications to the presently disclosed embodiments will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Number | Date | Country | Kind |
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MI2012A002049 | Nov 2012 | IT | national |
This application is a national stage application of PCT/IB2013/060522, filed on Nov. 29, 2013, which claims the benefit of and priority to Italian Patent Application No. MI2012A 002049, filed on Nov. 30, 2012, the entire contents of which are each incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/060522 | 11/29/2013 | WO | 00 |