The invention falls within the field of metallurgy and, more particularly, within the field of the handling and manipulation of semi-finished metal products, such as slabs, plates, coils, blooms, billets or ingots.
The invention relates to a system and a method for handling semi-finished metal products, such as slabs, plates, coils, blooms, billets or ingots.
During the manufacture of metals such as steel, whether this be via the mining sector in which the steel is manufactured from iron ore and coke, or via the electrical sector which allows the recycling of steel, the liquid metal obtained in the blast furnaces or in the electric-arc furnaces according to the sector is then graded and then poured into vertical molds which are strongly cooled in order to continuously cool and solidify the surface of the liquid metal.
The metal, still liquid at its core, flows continuously and the metallic stream obtained is guided by rolls, which are likewise cooled, to pass from a vertical position into a substantially horizontal position.
This poured metal casting is cut for example by flame cutting to form semi-finished metal products which can then be used for the manufacture of finished products. Example of such semi-finished products are slabs, plates, coils, blooms, billets or ingots.
These semi-finished products are heavy and bulky. For example, slabs are generally of rectangular cross section and are subsequently used in the manufacture of coils of sheet metal of several hundreds of meters long. These still-hot semi-finished products are stacked on a surface for later use, for example on the floor.
It is a particularly arduous task not only to move these semi-finished products but also to manipulate them, for example to turn a slab over to access all its surfaces.
Handling systems of the tong type designed to grasp the slabs via one of their longitudinal sides are known. These tongs, or grippers, may then set each slab down on a tilt truck designed to rotate the slab through 90°, namely from a substantially horizontal position into a substantially vertical position.
However, these handling systems are heavy and bulky, chiefly because of the high number of independent devices that make up the handling system.
The invention thus seeks to propose a handling system that is compact and occupies little space, suitable of grasp and manipulate semi-finished metal products such as slabs, plates, coils, blooms, billets or ingots, particularly able to lift, move, rotate or turn over the said lifted slabs.
The invention also proposes a method for handling semi-finished metal products such as slabs, plates, coils, blooms, billets or ingots using the handling system of the invention.
To this end, the invention relates to a system for handling semi-finished metal products comprising at least gripping means suitable to grasp at least one semi-finished product laid on a surface, movement means configured to at least lift said gripping means from a low position towards a high position, and tilting means configured to rotate said gripping means in their high position around a rotation axis.
The system of the invention may also include the following optional characteristics considered individually or according to all possible combination of techniques:
The tilting means comprise a second tilting device comprising at least:
The invention also provides a method for handling semi-finished metal products initially laid on a surface, comprising at least the steps of:
The method of the invention may also comprise the following optional characteristics considered individually or according to all possible combination of techniques:
The semi-finished metal product is a slab, a plate or a coil.
The semi-finished metal product is made of steel.
Other characteristics and advantages of the invention will be apparent in the below descriptions, by way of indication and in no way limiting, and referring to the annexed figures among which:
First, it is noted that on the figures, the same references designate the same elements regardless of the figure on which they feature and regardless of the form of these elements. Similarly, should elements not be specifically referenced on one of the figures, their references may be easily found by referring oneself to another figure.
It is also noted that the figures represent mainly two embodiments of the object of the invention but other embodiments which correspond to the definition of the invention may exist.
The system 1 of the invention notably finds application in the field of metallurgy and, more particularly, in the movement of semi-finished metal products 5 such as slabs, plates, coils, blooms, billets or ingots. The following description will only refer to a slab as semi-finished metal product without limiting the scope of the invention on this matter.
As is depicted in
The slab handling system 1 of the invention therefore makes it possible, using a single compact system, to grasp at least one slab 5 for example laid on a surface 40 on its large face 51, lift it and turn it while it is raised, so that it can be moved to a receiving zone intended for this purpose and then set down on its small face 50, which is to say its side.
Typically, the surface on which the slab 5 is initially laid may be the floor 40 (see, e.g.,
The slab handling system 1 of the invention makes also possible to turn over a slab, meaning to turn a slab over an angle of 180°.
With reference to
The handling system 1 further comprises movement means connected to the chassis 34 and configured to move the gripping means 3 around in space. More specifically, the movement means comprise lifting means 37, 37′ configured to move the gripping means 3 vertically, and translation means for bringing about a translational movement of the handling system 1, which are configured to move the gripping means 3 in a plane parallel to the floor 40.
In the remainder of the description, the term “horizontal” will be used to define the movement of the gripping means 3 in this plane parallel to the floor 40, but it goes without saying to a person skilled in the art that the handling system 1 is operational on floor 40 that is neither optimally horizontal nor optimally flat.
The handling system 1 finally comprises energy supply means connected to control means, supply means preferably comprising a hydraulic and/or pneumatic unit 33 attached to the chassis 34 and configured to actuate at least the gripping means 3 and the tilting means 2. Alternatively, supply means comprise an electrical and/or mechanical unit 33 attached to the chassis 34.
The gripping, tilting and movement means will now be described with reference to
According to the invention, the gripping means 3 comprise a plurality of tongs 6, 6′, 6″ and 6′″, for example four tongs as illustrated in
Each tong 6-6′″ comprises a main body and a recess 61 (see, e.g.,
In order to improve the clamping and positioning of the slab 5 in the recess 61 in the tong 6-6′″, the contact surfaces of the jaws 7, 8 are covered with pads 13. Furthermore, the lower surface of the tong body, which is intended to face the grasped slab 5, is also covered with a plurality of pads 13. These pads 13 are wearing parts that can be easily replaced.
The tongs 6-6′″ of the gripping means 3 are connected to one another by longitudinal connecting elements 32, 32′, preferably longitudinal connecting bars, the tongs 6-6′″ also being evenly spaced.
According to the invention, and in order to minimize the oscillations of the gripping means 3 and of the rest of the handling system 1, but also reduce the forces needed for tilting the gripping means 3, the center of gravity of the gripping means 3 is comprised in a vertical plane P that passes through the rotation axis X-X′.
In order to best adjust the position of the center of gravity of the gripping means 3, each tong 6-6′″ comprises a counterweight 14 preferably positioned at an end part of the said tong 6-6′″. Advantageously, the counterweight 14 is mounted with the ability to effect translational movement on a movement device of the controlled hydraulic ram type in a direction parallel to the longitudinal axis of the tong 6-6′″. The control means, acting via the hydraulic unit 33 on the actuation of the movement devices respectively connected to the counterweights 14 of the relevant tongs 6-6′″, precisely control the position of the said counterweights 14 in order to position the center of gravity of the gripping means 3 as close as possible to the vertical plane P passing through the rotation axis X-X′.
According to the invention, when each tong 6-6′″ comprises two translationally mobile jaws 7, 8, a fixed part of the gripping means 3 and/or the chassis 34 may comprise slab detection means, for example optical sensors or cameras in the visible and/or infrared domain, which are connected to the control means. The data captured by these sensors or cameras are transmitted to the control means which use them to control the hydraulic unit 33 in order to bring the center of gravity of the gripping means 3 just over the center of gravity of the slab 5 that is to be grasped. Once grasped, the center of gravity of the assembly formed by the gripping means 3 and the slab 5 grasped thereby remains in the vertical plane P passing through the rotation axis X-X′, and this further contributes to limiting the oscillations of the handling system 1 but also to reducing the forces needed for tilting the gripping means 3 loaded with the slab 5.
In a way that is particularly advantageous at minimizing the oscillations and the forces required for the tilting, the rotation axis X-X′ passes through the center of gravity of the gripping means 3 loaded with the slab 5 and is coincident with the longitudinal axis of the grasped slab 5.
According to the invention, the tilting means 2 will now be described with reference to
The tilting means 2 comprise first and second vertical beams 15, 15′ whose respective first ends 17, 17′ are connected in rotation with the gripping means 3, preferably to the longitudinal connecting bars 32, 32′.
The tilting means also comprise at least a first connection member 19, preferably a first plate, which extends from the first beam 15 to the second beam 15′ while being connected with the ability to rotate to the said first and second beams 15, 15′ around an axis Y-Y′ parallel to the rotation axis X-X′ of the gripping means 3. This first member 19 is thus mounted on a first rotation point 24 attached to the chassis 34, said first rotation point 24 being advantageously situated in the vertical plane P passing through the rotation axis X-X′ of the gripping means 3. Off course the axis Y-Y′ passes through the first rotation point 24.
Preferably, and as depicted in
The tilting means 2 also comprise at least one second connection member 23, preferably a second plate, which extends from the first beam 15 to the second beam 15′, while being connected with the ability to rotate to the said first and second beams 15, 15′ around an axis Z-Z′ parallel to the rotation axis X-X′ of the gripping means 3. This second member 23 is further mounted on a second rotation point 28 attached to the chassis 34, which second rotation point 28 is fixed distinct from the first rotation point 24. Furthermore, the second rotation point 28 is advantageously situated in the vertical plane P passing through the rotation axis X-X′ of the gripping means 3. Off course the axis Z-Z′ passes through the second rotation point 28.
Preferably, and as depicted in
The first and second beams 15, 15′, and the first and second plates 19, 19′, 23, 23′, form a deformable parallelogram. The tilting means 2 further comprise a movement member 29 of the controlled ram type, whose cylinder is secured to the chassis and whose piston 30 comprises at its end a ball joint 31 mounted with the ability to rotate on the deformable parallelogram, preferably between the two first plates 19, 19′. The controlled movement of the piston 29 therefore deforms the parallelogram around the two rotation points 24, 28, causing the gripping means 3 to rotate.
In the remainder of the description, the assembly formed by the deformable parallelogram and the movement member will be referred to as a tilting device 4 extending above the gripping means 3.
Preferably, and as depicted in
According to a second embodiment depicted in
The purpose of this second handling device 41′ which is symmetrical to the first 41 will be specified later on, in connection with the description of a handling method according to the invention.
According to the invention, the movement means will now be described with reference to
The movement means as specified hereinabove comprise lifting means 37, 37′ and means for achieving translational movement in a horizontal plane shown schematically for example as a crane 102 and trolley 103.
According to a preferred embodiment which is also partially depicted in
The travelling crane is substantially U-shaped and comprises two legs joined together by a substantially horizontal portion. This crane is suitable to translational movement in a first direction via motorized wheels mounted at the end of the legs, and the hoist is mounted on a trolley that can be moved along the horizontal part of the travelling crane in a second direction perpendicular to the first direction. The travelling crane and the trolley form the means of achieving translational movement of the system 1 in the horizontal plane. Any other device adapted to support and travel the handling system 1 may be used in place of the travelling crane.
Particularly advantageously in order to further limit the oscillations of the handling device, the cables 38, 38′ of the hoist extend in the vertical plane P through which the rotation axis X-X′ of the gripping means 3 passes.
Finally, the control means and the hydraulic unit 33 are positioned above the gripping means 3 and the tilting means 2 (
A method for handling semi-finished metal products 5 using the handling system 1 of the invention will now be described with reference to
During the course of the first step and with reference to
During the second step, the control means actuate the lifting means 37, 37′ which lower the gripping means 3 until the slab 5 that is to be grasped is housed in the recess 61 of the tong body and comes into contact with the pads 13 formed on the surface of the recess 61 facing the slab 5.
During the third step depicted in
During the fourth step depicted in
During the fifth step, the control means actuate the rams 29, 29′ connected to the tilting devices 4, 4′, thereby causing the gripping means 3 to rotate. The grasped and lifted slab 5 then turns from its horizontal position towards a position in which the small face 50 of the slab 5 is parallel to the floor 40, as depicted in
The handling system 1 of the invention therefore makes it possible to implement a handling method that makes it possible at least to grasp one or more horizontal slabs 5, lift them up off the floor 40 then turn them into a vertical position while the said slab 5 remains raised.
The method may thereafter comprise other steps dependent on what use is to be made of these slabs 5.
According to a first example, as the handling system 1 is able to grasp hot slabs, which means to say slabs 5 whose temperature is around for example 1000° C., one conceivable use notably for the first embodiment of the handling system 1 is to allow the recuperation of the heat given off by these slabs 5 rather than leaving them to cool in the open air and allowing their heat to dissipate into the surroundings.
To this end, and during a sixth step, the control means actuate the movement means and, more particularly, the means achieving translational movement in the horizontal plane, so as to move the gripping means 3 clamping the slab 5 into a vertical position over an opening of a heat recuperation device.
Preferably, this device is a fluidized bed which is designed to accept the hot slabs 5 in a vertical position. Furthermore, since the control means and the hydraulic unit 33 are formed some distance away from the gripping means 3, these do not come into contact with the fluidized bed.
During a seventh step, the control means actuate the lifting means 37, 37′ which lower the gripping means 3 until the small face 50 of the slab 5 comes to bear against a raised bottom wall of the fluidized bed.
During an eighth step, the control means actuate the rams 11 whose pistons 12 are attached to the mobile jaws 7 of the various tongs 6-6′″, which opposing jaws 7, 8 move apart in order to release the vertical slab 5 placed in the bottom of the fluidized bed.
Finally, during the last step, the control means actuate the movement means, first of all the means of achieving translational movement, to move the gripping means 3 away from the slab 5, then the lifting means 37, 37′ to lift the said gripping means 3 above the fluidized bed. The preceding steps are therefore potentially repeated to allow a plurality of slabs 5 to be inserted into the fluidized bed.
According to a second example connected with the second embodiment of the handling system 1 of the invention indicated schematically in
Thus, after a first large 51 face of a slab 5 lying on the floor 40 has been treated, the handling system 1 grasps, lifts and rotates the slab 5 into the vertical position using the gripping means 3 of the first handling device 41 (following the first five steps of the method which were described hereinabove).
During a sixth step, the control means actuate the second tilting means 2′ so that the second gripping means 3′ rotate towards a position that renders them able to grasp the slab 5 in the vertical position held between the jaws 7, 8 of the tongs 6-6′″ of the first gripping means 3.
During a seventh step, the control means actuate the device achieving translational movement of the second gripping means 3′ so that the slab 5 finds itself in the recess of the tongs 60-60″′ of the second gripping means 3′. The control means first of all actuate the rams whose pistons are attached to the mobile jaws of the various tongs 60-60″′ of the second gripping means 3′, so that the opposing jaws move closer together to clamp and firmly grasp the slab 5, and in a second phase the control means actuate the rams 11 whose pistons 12 are secured to the mobile jaws 7, 8 of the various tongs 6-6′″ of the first gripping means 3 so that the opposing jaws 7, 8 move apart to release the slab 5.
During the eighth step, the control means actuate the device achieving translational movement of the second gripping means 3′ so that they move away from the first gripping means 3, then the said control means actuate the second tilting means 4′ which rotate the second gripping means 3′ around the second rotate axis X″-X′″ so that the slab 5 rotates towards another horizontal position corresponding to the slab 5 having been turned over with respect to the initial position.
Finally, during the last step, the control means actuate the lifting means 37, 37′ to lower the second gripping means 3′ until the slab 5 touches the floor 40 or touches another slab 5 placed at the top of a pile of slabs. The control means then actuate:
The embodiments described hereinabove are entirely nonlimiting and amendments can be made thereto without departing from the scope of the invention. By way of example, any other known type of movement means, notably a crane (shown schematically in
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/058387 | 10/2/2019 | WO |