The present invention relates to the delivery of hot water and in particular delivery of hot water in heating systems, and an adapter for use with a boiler.
Hot water demand in domestic heating systems varies considerably during the day. At peak times, for example during mornings and evenings when domestic users require showers and baths, present day heating systems which have been reduced in power output as dwellings have become more highly insulated can struggle to accommodate high demand.
In order to serve peak hot water demand, two alternative approaches are often provided in hot water systems. The first involves having a large tank of water heated via a heat exchanger by a relatively low capacity boiler to an acceptably high temperature. Hot water is then drawn off the top of the tank as and when hot water is required by a user, while cold water is provided to the bottom of the tank to replenish it. Whilst having a large hot water tank provides the benefit of having a plentiful supply of hot water once the tank is hot, after depletion of hot water from the tank, the tank takes a considerable time to heat back up to the required temperature.
An alternative approach, dispensing with the hot water tank altogether, is the use of a combination boiler. Cold water from the cold water main is provided to the boiler and heated in real-time to an output temperature, as required by the user. The combination boiler can provide instantaneous hot water, but the output flow rate is typically restricted compared to that of hot water tank systems. This is partly because the thermal output of a combination boiler is typically matched to the space heating requirements of the dwelling or area it services, and as insulation standards have been improved, the space heating requirement and hence boiler output power has reduced.
According to a first aspect of the invention there is provided a fluid heating system, comprising: a heater having an inlet and an outlet; a storage vessel; a fluid mixer having a first inlet for receiving fluid stored in or passing through the storage vessel, a second inlet for receiving fluid from a cold fluid supply, and an outlet for supplying fluid to the heater inlet; wherein in a first mode the heater is operable to heat fluid in the storage vessel, and in a second mode the fluid mixer is mixes fluid from or passing through the storage vessel with fluid from the cold fluid supply at a predefined volumetric ratio to provide mixed fluid to the inlet of the heater to be heated further to an output temperature.
Mixing warmed fluid, such as water, from the storage vessel with fluid from a cold fluid supply provides several advantages over present day systems. Firstly, in contrast to prior art combination heating systems, since the temperature of water provided to the heater is higher than that of the cold water supply, flow rate through the heater can be increased whilst providing water to the heater outlet at the same output temperature. Secondly, in contrast to prior art hot water tank systems, because hot water from the storage vessel is mixed with the cold water supply, stored hot water is depleted less quickly, thus having the effect of increasing the quantity of hot water available at any one time without increasing the size of the hot water storage reservoir. For a heating system with the same sized heater, the size of the storage vessel can be reduced, thereby reducing cost and valuable space taken up by the heating system.
The fluid mixer may be a simple tee fitting, or alternatively could comprise a venturi arrangement.
The first and second inlets of the fluid mixer may have different cross-sectional areas, the effect of which may be reflected in the relative flow rates through the first and second inlets. Thus, the relative volumetric mix between the first and second inlets may be defined a function of the cross-sectional areas of the two inlets.
In addition, or as an alternative, to the contrasting cross-sectional areas of the first and second inlets, a flow restrictor may be provided to further control the relative flow rates of fluid at the first and second inlets. The flow restrictor(s) may be arranged to restrict the flow of fluid provided to one or more of the first and second inlets. The flow restrictors may be variable or fixed and may be factory configured or calibrated during installation of the heating system. Other devices for setting and controlling relative volumetric flow rates known in the art may also be applied the present system. Thus a flow restrictor may be used to vary the pressure difference acting at the first and second inlets.
The heater may be a combustion heater, and preferably a combination boiler. The storage vessel heating means may recover heat from the flue gases produced during combustion of fuel within the boiler. Thus heat which would otherwise have been lost to the atmosphere can be used to preheat water from a cold water main prior to entry of such water into the heater for further heating. The boiler may be connected to the storage vessel such that in the first mode it receives fluid from the storage vessel, warms it and delivers warmed fluid, such as warm water back to the storage vessel. Alternatively the boiler or heater may be connectable to heat exchanger within the storage vessel to warm the fluid contained in the storage vessel.
Additional storage vessel heating means may further comprise one or more secondary heat exchangers, recovering heat from solar energy, ground source or other such sources. Heat may also be recovered by the one or more secondary heat exchangers from condensate drained from the heater during periods of idle operation of the heater. The storage vessel may be heated further by way of means such as electric heaters, or from the heater.
According to a second aspect of the present invention, there is provided an adapter comprising: a support; at least first and second boiler ports supported by the support; at least first and second plumbing ports supported by the support, the first plumbing port in fluid flow communication with the first boiler port, and the second plumbing port in fluid flow communication with the second boiler port, wherein the first and second boiler ports are arranged to align with corresponding ports on a boiler, and at least one of the plumbing ports is out of alignment with the corresponding boiler port.
Thus the adapter allows a replacement boiler to be installed at the same location as that in which a previous boiler was installed where the previous boiler had a different arrangement of fluid and fuel ports to those of the replacement boiler.
The adapter may comprise one or more additional boiler ports connectable to the boiler and in fluid communication with one or more corresponding additional plumbing ports. The additional boiler and corresponding plumbing ports may be inline or out of line, depending on the requirement and configuration of the boiler and plumbing pipes to be connected. Thus multiple ports can be re-routed to accommodate for differences in inlet/outlet configuration of an old boiler compared to that of a replacement boiler to be installed at the same location. Thus out of line ports can be brought into fluid communication to maintain connectivity without having to re-route previously installed plumbing in a building or structure.
The boiler ports preferably comprise connectors to enable the boiler ports to be sealingly connected to corresponding ports on the boiler. Similarly the plumbing ports preferably comprise connectors to allow the plumbing ports to be sealingly connected to plumbing pipes preinstalled in a building, or to pipes which are to be installed.
The adapter may further comprise a fluid mixer having first and second inputs and a mixer output, the fluid mixer arranged to mix fluid from the first input with fluid from the second input and supply mixed fluid to the mixer output. Thus the adapter can be used to join a set of ports on a boiler with a preinstalled plumbing system and to retrofit a fluid mixer for use with the boiler.
Advantageously, the fluid mixer mixes fluid from the first input with fluid from the second input at a predefined volumetric ratio. Thus, for example, assuming the pressure in the storage vessel is substantially the same as the pressure in the cold main, as is the case when the cold main is connected to the storage vessel to replenish it, then the water from the storage vessel may mix with water from the cold main at a ratio of say 1:3. This ratio does not change with temperature of water from the storage vessel. The ratio may be fixed between say 1:1 and 1:7, although these are only example ranges and are not to be taken as being limiting.
Preferably, either the first or second inlet is in fluid communication with a plumbing port and the mixer output is in fluid communication with one of the boiler ports. Thus fluid from the cold water main can be provided to the fluid mixer via the adapter and then to a cold water input of the boiler.
The adapter may be combined with any of the features of the fluid heating system according to the first aspect of the invention.
According to a third aspect of the invention there is provided a method of operating a fluid heating system, the heating system comprising: a heater having an inlet and an outlet; a storage vessel; and a fluid mixer having a first inlet for receiving fluid from a cold fluid supply, a second inlet for receiving fluid stored in or passing through the storage vessel and an output for supplying fluid to the heater inlet; the method comprising operating the heating system in a first mode where the heater is used to warm the fluid stored in the storage vessel, and in a second mode where the fluid mixer mixes, fluid from the first inlet with fluid from the second inlet at a predetermined volumetric ratio and supplies mixed fluid to the heater to be heated further to an output temperature.
Embodiments of the present invention shall now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
a to 6c are cross-sectional illustrations of variations of the fluid mixer shown in the fluid heating systems shown in
In addition to the heater 10, a storage vessel 20 is provided. Water is supplied to a vessel inlet 22 of the storage vessel 20 from a cold water main 24, optionally via a heat exchanger 26. When provided, the heat exchanger 26 is placed in the path of a flue 18 and arranged to recover heat from the hot flue gases produced by combustion in the boiler 10. The heat exchanger 26 may be provided as part of a flue heat transfer means 27 which may further comprise heat storage means (not shown) for storing heat recovered from hot flue gases emitted from the boiler 10 during combustion of fuel. In which case, the heat transfer means 27 can provide heat to the storage vessel 20 even when fuel is not being combusted in the boiler 10.
In the embodiment shown in
In both of the embodiments shown in
Water in the storage vessel 20 may be heated by a secondary heat exchanger 30 connected to the boiler 10. Optionally, heat may also be recovered from condensate drained from the boiler 10 as described in GB2459879, the heat transferred to the storage vessel 20 via one or more further secondary heat exchangers.
In an alternative arrangement, as shown in
In a further arrangement, shown in
In each embodiment, the heating system 1 further comprises a fluid mixer 32 having first and second inputs 34, 36 and a mixer output 38. An output 40 of the storage vessel 20 is provided to the first input 34 of the fluid mixer 32. The second input 36 of the fluid mixer 32 is connected to the cold water main 24. The output 38 of the fluid mixer is provided to the cold water inlet 12 of the boiler 10. An optional flow restrictor 41 may be provided in the fluid path between the cold water main 24 and the second input 36. As with flow restrictor 28, the flow restrictor 41 may be preset manually during installation or maintenance or may alternatively be under periodic or constant control by way of a controller (not shown).
In the embodiments shown in
The fluid mixer 32 volumetrically mixes cold water from the cold water main 24 with hot water stored in or passing through the storage vessel 20 before being admitted to the input 12 of the boiler 10 where it can be heated further. In other words, water from the cold water main 24 is mixed by volume with water stored in or running through the storage vessel 20 at a predetermined ratio. This ratio may be arbitrary or set by an installation or maintenance engineer. Volumetric mixing of water from the cold water main 24 with water stored in or passing through the storage vessel 20 has the effect of increasing the quantity of water available at a temperature elevated from the cold water main temperature, thus providing several advantages over present day systems. Firstly, in contrast to some prior art combination boiler systems, since the temperature of fluid provided to the boiler is higher than that of the cold water main, flow rate through the boiler 10 can be increased whilst providing water to the boiler outlet 14 at the same output temperature. Secondly, in contrast to prior art hot water tank systems, because hot water from the storage vessel 20 is mixed with the cold water main, stored hot water is depleted less quickly, thus having the effect of increasing the quantity of hot water available at any one time without increasing the size of the hot water storage reservoir. For a heating system with the same sized boiler, the size of the storage vessel can be greatly reduced, thereby reducing cost and valuable space taken up by the heating system.
Operation of the heating system described herein will now be explained by way of non-limiting example. Suppose water is required at 40° C. at the output of a heating system, and the temperature of the water in a storage vessel is also 40° C. or higher. In prior art tank systems, water would be drained directly from the storage vessel, thereby depleting the hot water source at the rate at which water is tapped off at the output. In prior art combination boiler systems with no hot water tank, water might be heated directly from the cold water main substantially instantaneously, but the output flow rate would be comparably low. In the arrangement described herein however, if the water in the storage vessel is at 40° C., it will be mixed down in to an intermediate temperature lower than 40° C. before being heated back up to the required 40° C. in the boiler. The immediate temperature is not predefined and varies with cold main temperature and the temperature of the water in the store 20. Thus, water from the storage vessel is used less quickly, thereby increasing the amount of continuous water that is able to be delivered to the output. Furthermore, because less water is depleted from the storage vessel, the storage vessel can be made smaller. Smaller tanks are more efficient, as they lose less heat and have a reduced recovery time since there is less water in the tank to be heated, once depleted.
An invention based on similar principles is described in EP1809949, in which a thermostatic blending valve operates to blend water from a hot water storage vessel with water from a cold water main down to a specific target temperature which is then provided to the inlet of a condensing boiler for heating to a higher temperature. Thus, EP 1809949 provides a very efficient method of providing water at a temperature above that of the cold water main to the inlet of a boiler. In this configuration, fluid is provided to the inlet of a boiler at an accurately controlled temperature. However, such systems require thermostatic mixing valves which add cost to the system.
The inventor has realized that similar, but not as good, performance can be delivered by a less complex and inexpensive system which provides the functionality described herein. The fluid mixer 32 of the present invention provides simple volumetric mixing of hot water from a storage vessel with cold water from a cold water main to be provided to a boiler, using simple components and requiring no sensory control. Accordingly, a robust, inexpensive and efficient apparatus for obtaining high flow rate hot water for extended periods at peak times is provided.
Embodiments of the fluid mixer 32 of the present invention are illustrated in
Whilst embodiments of the present invention have been described in respect of single heater systems, the invention may also be used in multi-boiler installations where, while hot water is available from the storage vessel, it may be blended with cold water and used by two or more boilers to supply hot water. However, once the store of warmed water in the vessel 20 is depleted, one or more of the boilers may be tasked with re-warming it whilst the other boiler services the hot water draw in a conventional manner.
Domestic boilers, such as the boiler 10 shown in
In addition to the cold water inlet 68a, hot potable water outlet 68b, and fuel inlet 68c shown in the boilers illustrated in
Each of the boiler ports 64a to 64e of the adapter 60 preferably comprises connection means such as a threaded pipe or a compression connector, appropriate for sealingly connecting each boiler port 64a to 64e to a corresponding fluid/fuel port 68a to 64e of the boiler 10. Plumbing ports 66a to 66e are preferably arranged on the lower surface of the rigid body 62 to match the configuration of ports on a boiler previously installed at a particular location, thus aligning with previously installed plumbing pipes 70a, 70b, 70c, 70d, 70e, supplying fuel and cold water to the boiler, and for supplying hot water from the boiler to taps, space heaters and other devices distributed about the building.
Such that each pipe 70a to 70e is in fluid connection with the correct associated boiler inlet/outlet port 68a to 68e (e.g. 68a-70c, 68b-70a, 68c-70b 68d-70e, 68e-70d) a network of connection pipes 72a, 72b, 72c, 72d, 72e is provided within the rigid body 62 of the adapter 60 which provide the relevant fluid connection between each boiler port 64a to 64e and associated plumbing port 66a to 66e.
The adapter 60 described with reference to
In addition to the heater 10, a storage vessel 20 is provided, having an inlet 22 fed by a cold water main 24 which may pass through a heat exchanger 26 disposed in the flue gas path of the boiler 10.
The heating system further comprises an adapter 82, shown having been fitted to the base of the boiler 10, having boiler ports 84a, 84b, 84c, 84d, 84e and plumbing ports 86a, 86b, 86c, 86d, 86e equivalent to those boiler ports and plumbing ports of the adapter 60 shown in
Thus, the adapter 82 provides an elegant solution for retrofitting of the fluid mixer 32 and storage vessel 20 of the fluid heating system described herein to known boilers, whilst providing all of the advantages associated with the adapter 60 shown in
Although the storage vessel configuration shown in
Although the invention has been described in the context of heat water, it is equally applicable for heating other fluids, such as food, oils, chemicals and so on.
Number | Date | Country | Kind |
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1223481.1 | Dec 2012 | GB | national |