Patent Application
20120161519
The present disclosure is directed at portable electronic devices and more specifically at a system and method for hot-swapping of power sources in portable electronic devices.
“Hot-swapping” is a technique whereby a user of a portable electronic device can remove and replace (i.e., “swap”) a power source or supply while the portable electronic device remains on and active (i.e., “hot”). (“Hot-swapping” may have a more general meaning of connection or disconnection of system components without disrupting system operations, but as used herein, the term will be applied to connection or disconnection of power-related components.) Hot-swapping enables users to continue to use the portable electronic device (such as a smart phone, portable computer, computing tablet, remote control, accessory charger, and the like) while the power source is being replaced. In some portable electronic devices, hot-swapping is not a viable option, and removal and replacement of a power source or supply results in a shutdown of the device
The disclosure is directed at a combination of power sources such as a fuel cell system and a battery that supply power to a portable electronic device such as a mobile communication device or a charging accessory. The disclosure is directed at a system and method that enable hot-swapping of either the replaceable fuel tank or the battery without shutting down the portable electronic device.
As a result, users can continue to use the portable electronic device while a replaceable fuel tank or the battery is being replaced. If one power source is exhausted or low, components in the portable electronic device may continue to consume power from another power source. It is reasonable to expect that the replaceable fuel tank will be replaced more often than the battery. The user may be warned that the replaceable fuel tank (or the battery) is due to be replaced.
Embodiments of the present disclosure will now be described, by way of example only, with reference to the attached Figures, wherein:
The following disclosure presents apparatus and techniques that enable hot-swapping in portable electronic devices. The apparatus and techniques may be useful for portable electronic devices that are handheld, that is, sized to be held or carried in a human hand. The apparatus and techniques may be especially useful with portable electronic devices that include a fuel cell as one of the power sources. A fuel cell generates energy when a fuel, typically stored in a fuel tank, combines with oxygen to produce electric current and chemical by-products (such as water). In typical embodiments, the fuel tank may hold methanol, ethanol, hydrogen (possibly from hydrides), butane or other fuels. Many challenges apply to making fuel cell technologies applicable to portable electronic devices—such as miniaturization and management of fuel cell by-products—that are not significant challenges to fuel cells used to power some larger devices.
Fuel cells are projected to be a major power source for portable electronic devices, because a fuel cell system may provide higher energy densities than conventional power sources, such as a battery. In portable electronic devices, a typical battery could be a lithium-ion battery or a zinc-based battery or a battery based upon another chemistry. In general, different kinds of batteries may differ in various specifications or performance qualities, such as capacity or recharge times.
As fuel cell technology becomes available to portable electronic devices, it is unlikely that the fuel tanks will be easily refillable once depleted with fuel. In other words, a reasonable expectation is that the fuel tank would ordinarily be replaced when the fuel is low or depleted. In some fuel cell systems, the fuel cell tank may include a replaceable cartridge or other fuel-holding component. In other fuel cell systems, the entire fuel tank (perhaps including associated apparatus that delivers the fuel from the tank to the fuel cell) may be replaceable. In other fuel cell systems, the fuel cell and fuel tank may employ a unitary construction, such that removal or replacement of the fuel tank entails removal or replacement of the fuel cell as well. This disclosure may be applicable to any such fuel cell systems and variants thereof. (As used herein, the term “removable fuel tank” or “replaceable fuel tank” may apply to any removable fuel cell component, including a cartridge, a portion of the tank, the entire tank, the entire fuel-cell-fuel-tank system, and any variants thereof.) In general, the process of replacing fuel may ordinarily result in shutting down the fuel cell, and consequently, the fuel cell would not be generating electricity and supplying power. Further, in some portable electronic devices, recovery from a shutdown entails execution of power-up procedures (such as diagnostics, profile loading and the like), which may be time-consuming.
As discussed in more detail below, a portable electronic device may include one power source in the form of a fuel cell system (which includes the fuel cell, fuel tank and associated apparatus) and another power source such as a conventional battery. The power sources may cooperate to supply power to the portable electronic device during ordinary operation. The power sources also cooperate to enable hot-swapping, which may include swapping the battery or swapping the removable fuel tank. During such hot-swapping, the portable electronic device may remain on during the swap.
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In an alternative embodiment, the first compartment 30 can be integrated within the portable electronic device 10 such that the compartment 30 is not accessible and the power source housed therein is not removable. In such an embodiment, the non-removable power source may be a rechargeable battery.
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The apparatus includes a fuel cell system 49 which may include a fuel cell 52 and a removable fuel tank 50 which supplies fuel to the fuel cell 52. In the embodiment of
In one embodiment, the power supplied by the battery 56 is transmitted to the device components 60 via the PMIC 54. When the processor 62 senses that the power level of the battery 56 is low (via one of the sensors 64), the processor 62 can start the fuel cell 52 or direct power supplied by the fuel cell 52 to the battery 56. In this way, the fuel cell 52 can recharge the battery 56. Similarly, the processor 62 can direct power supplied by the fuel cell 52 to the supercap 58.
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In operation, the capacity level remaining in the battery 56 is monitored 100 as described previously. A determination 102 is then made (typically by the processor 62 or the PMIC 54 or both) whether the battery 56 needs recharging. In one embodiment, the processor 62 retrieves this information from one of the sensors 64 to determine the power level remaining in the battery 56. If the power level is higher than a particular value, such as 25% battery life remaining, the processor 62 continues to monitor 100 the battery power level. Otherwise, if the battery power level is lower than the particular value, the level of fuel remaining in the fuel tank is checked 104. This check can be performed by the processor 62 retrieving a signal from the fuel tank sensor 64 indicating the level of fuel remaining. A check 106 is then performed to determine if the fuel tank is to be replaced. If the amount of fuel remaining is above a particular value, the fuel cell 52 may be started or power produced by the fuel cell 52 may be directed to the battery 56 for recharging 108 the battery 56.
This is one typical scenario in which the processor may determine that the fuel tank is running low on fuel and should be replaced 106. (Optionally, the processor 62 may determine that the battery 56 may be recharged in full or in part even if fuel is running low.) If the fuel is running low, or lower than the particular value, the processor 62 may generate a warning signal to be transmitted 110 to the user indicating that the fuel tank needs to be replaced soon. The warning may be conveyed by a visual notice on the display screen 14, or audibly, or by vibration or by any other technique or combination thereof. In some embodiments, the user may be advised in the warning as to how much estimated usage time is available for the removable fuel tank, or where to obtain a replacement fuel tank or other information. Alternatively, the warning signal can be transmitted if the fuel tank level is found to be running low during a regular check of the fuel level. In other words, the processor 62 may, but need not, determine that whether the fuel level in the fuel tank is “running low” is a function of the battery power level.
After transmission of the warning, the battery is then re-charged by the fuel cell. This re-charging can be performed until the fuel tank is drained or until the power level of the rechargeable battery is above the particular level or to any level about the particular level. In this scenario, the user can replace the removeable fuel tank before the fuel tank is fully drained. Assuming the user has not delayed attending to the power demands of the portable electronic device 10 for too long (thereby effectively depleting power from all of the power sources), the user may replace the removeable fuel tank 50 without a shutdown of the device.
After the battery has received recharging and is capable of independently powering the portable electronic device, the processor may transmit a message to the user (e.g. a visual notice on display screen 14) verifying 114 that the fuel tank can then be replaced without a shutdown of the device required.
For example, if the battery 56 needs to be replaced, once the processor 62 verifies that the portable electronic device 10 is being powered by another power source, such as the fuel cell system or the supercap 58, the processor 62 can transmit a message to the user (e.g. a visual notice on display screen 14) notifying the user that the battery 56 can then be replaced without a shutdown of the device. When confirming that electronic device 10 is being powered by another power source, the processor 62 determines whether the other power source is capable of supplying power for a reasonable time during which a hot-swap may be performed. The processor 62 may confirm that the portable electronic device 10 is being powered by another power source—thereby enabling hot-swapping the replaceable power source—by any technique, such as checking the voltage of the power source or comparing the actual or estimated energy demand with the energy that can be supplied by the power source. After confirming that hot-swapping may be performed, the message may verify that the user may replace the fuel tank without shutting down the device 10.
In one embodiment, the processor 62 transmits a signal to a second compartment locking mechanism to allow the second compartment 32 to be made accessible.
In another embodiment, a check can be performed to determine if power being supplied to the device can be reduced to enable hot-swapping. The processor 62 may, for example, transmit a message to the user recommending shutting down some or all high-power-consumption applications. The processor 62 may also shut down some high-power-consumption applications automatically. In a further variation, the processor 62 may transmit a message to the user notifying the user that some or all high-power-consumption applications may be unavailable until the removable fuel tank is replaced.
In an additional embodiment, the processes described herein may be embodied in instructions that cause a processor (such as but not necessarily limited to processor 62) to carry out some of the functions described herein. The instructions may be machine-readable (i.e. computer readable) and may be stored in a tangible storage medium, such as a hard disk, floppy disk, optical disk, or memory storage element.
In a further embodiment, if during operation of the portable electronic device, it is sensed that the battery needs replacing, the processor 62 may transmit a signal to the user notifying the user to replace the battery. A battery may be subject to replacement if, for example, the battery is old, or has been worn out, or has been damaged by an impact, or has been subjected to harmful heating, or is subject to product recall, or has become incapable of supplying power effectively for any reason or reasons. In such a case, the hot-swap may be executed with the fuel cell or the supercap supplying power while the battery is replaced. The processor may optionally transmit a message to the user verifying that the portable electronic device can operate until the battery is replaced. Optionally, the processor may transmit a signal to a locking mechanism to allow the first compartment 30 (which houses the battery) to be made accessible.
In an alternative embodiment, a portable electronic device powered (at least in part) by a fuel cell system can continue to operate while a replaceable fuel tank is replaced. Similarly, in some embodiments, the portable electronic device can continue to operate while a battery is replaced. Implementation of one or more embodiments may realize one or more further advantages. One prospective benefit is that fuel cells may become more viable for portable electronic devices in general and handheld devices in particular. Fuel cells may supply a convenience to the user by freeing the user from a need for frequent battery recharging and the attendant inconveniences (such as finding a recharging station or a power outlet). In exchange for this convenience, users may carry one or more replaceable fuel tanks. By applying one or more embodiments, users can have continued use of their portable electronic devices without shutting the devices down for replacement of a replaceable fuel tank (or battery).
A further advantage of the described system is that the apparatus is easy to use and does not require any complicated connections to be made. Many of the significant parts of the process are automated and require no command or other interaction from the user.
In addition, one or more embodiments may enable fuel cell systems to work with demands associated with portable electronic devices. As was noted, it may be desirable for some such devices to be always activated. Further, many portable electronic devices have a variety of power demands, which may include high-power-consumption applications, and the power demands may affect how power is managed to make a hot-swap feasible. The smaller size of a portable electronic device, combined with the power demands attendant to such devices, are further compatible with the concepts described herein, in that they enable a user to conveniently replace a removable fuel tank with reduced interruption.
In those embodiments in which one or more compartments housing removable fuel tank (or the battery) can be locked or unlocked under the control of the processor, a further benefit may be realized in that there is less risk of a component being removed prematurely or accidentally. As was discussed above, the processor may perform various operations associated with energy management when a fuel tank is running low. This energy management may be enhanced if the user is deterred from removing the removable fuel tank early. Further, locking may prevent the removable fuel tank from being knocked out of the device due to an impact, or removed inadvertently.
In the preceding description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the embodiments of the disclosure. However, it will be apparent to one skilled in the art that these specific details are not required in order to practice the disclosure. In other instances, well-known electrical structures and circuits are shown in block diagram form in order not to obscure the disclosure. For example, specific details are not provided as to whether the embodiments of the disclosure described herein are implemented as a software routine, hardware circuit, firmware, or a combination thereof.
The above-described embodiments of the disclosure are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art without departing from the scope of the disclosure, which is defined solely by the claims appended hereto.
