Patent Application
20230243519
The present disclosure generally relates to an air circulation apparatus for a cooking appliance. In particular, the air circulation apparatus provides for a ventilation configuration of the air circulation apparatus.
According to one aspect of the present disclosure, an oven air circulation apparatus comprises a first fan coupled to at least one motor that rotates about a first rotational axis in a first direction. A second fan is coupled to the at least one motor and rotates about a second rotational axis in a second direction, which is opposite the first direction. A baffle wall is disposed proximate to the first fan and the second fan, forming a planar surface arranged substantially perpendicular to the rotational axes of the fans. A plurality of first ventilation openings is formed in the baffle wall aligned with the first fan. The first openings successively increase in proportion radially outward from the first rotational axis and in the first direction. A plurality of second ventilation openings is formed in the baffle wall aligned with the second fan. The second openings successively increase in proportion radially outward from the second rotational axis in the second direction.
According to another aspect of the present disclosure, a method for circulating oven air comprises displacing first air with a first fan rotating about a first rotational axis in a first direction. The first air is communicated through first openings formed in the baffle wall. The method further includes displacing second air with a second fan rotating about a second rotational axis in a second direction. The second direction is counterclockwise, while the first direction is clockwise. The second air is communicated through second openings formed in the baffle wall.
According to yet another aspect of the present disclosure, a baffle wall for an oven air circulation apparatus comprises a first fan coupled to at least one motor that rotates about a first rotational axis in a first direction. A second fan is coupled to the at least one motor and rotates about a second rotational axis in a second direction that is opposite to the first direction. The baffle wall comprises a planar surface arranged substantially perpendicular to the rotational axes of the fans. A plurality of first openings are formed in the planar surface and aligned with the first fan. The first openings successively increase in proportion radially outward from the first rotational axis and in the first direction. A plurality of second openings are formed in the baffle wall and aligned with the second fan. The second openings successively increase in proportion radially outward from the second rotational axis along the second direction.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to a cooking appliance. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the disclosure as oriented in
The terms “including,” “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element preceded by “comprises a . . . ” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Referring to
As shown, the baffle wall 20 is in connection with a rear oven wall 28a and extends outward into the oven cavity 22 to form the heating chamber 18. More specifically, the baffle wall 20 forms a perimeter of the heating chamber that extends into the oven cavity 22 along a ceiling 28b, a floor 28c, and opposing side walls 28d, 28e. In this configuration, the baffle wall 20 forms the heating chamber 18 between the rear oven wall 28a and the oven cavity 22, which houses the circulation fans 14 and the at least one heating element 16. In operation, air is displaced by the fans 14, which forces air within the oven cavity 22 to enter the heating chamber 18 via the plurality of inlets 30 and be expelled from the heating chamber 18 via discharge openings 40. As discussed throughout the disclosure in further detail, the inlets 30 may include a first inlet 30a comprising a first plurality of openings 32 (e.g., first openings) associated with a first fan 14a that rotates in a first direction 36a about a first rotational axis A1. Additionally, the inlets 30 may include a second inlet 30b comprising a second plurality of openings 34 associated with a second fan 14b that rotates in a second direction 36b about a second rotational axis A2. The following detailed description provides for specific features and operating characteristics of the air circulation apparatus 10.
As further discussed in reference to
Referring now to
In various implementations, the discharge openings 40 may include a first angled passage 44a and a second angled passage 44b formed proximate to an edge of the baffle wall 20 on a first side portion 42a. The first and second angled passages 44a, 44b may be angled outward toward a first side oven wall 28d. The discharge openings 40 may further include a third angled passage 44c and a fourth angled passage 44d formed proximate to an edge of the baffle wall 20 on a second side portion 42b. The third and fourth angled passages 44c, 44d may be angled outward toward a second side oven wall 28e. In this configuration, expelled air 50 output from the heating chamber 18 may be supplied into the oven cavity 22 along an angle extending outward from a central portion of the baffle wall 20 outward into the oven cavity 22 and toward the opposing side walls 28d, 28e. As later discussed in reference to
Referring now to
Referring now to
While the first openings 32, including the first group 32a and the second group 32b, include various similarities as previously discussed, the proportions and corresponding geometries also differ in beneficial ways that improve the draw of the inlet air 60 into the heating chamber 18. For example, the first group 32a of the first openings 32 extends outward from a central opening 68 aligned with the first rotational axis A1 of the first fan 14a to a first radius R1. The second group 32b of the first openings 32 similarly extends successively outward from the central opening 68 but to a second radius R2. The first radius R1 is greater than the second radius R2, such that the first group 32a of the first openings 32 extends further outward from the central opening 68 and also provides for a larger opening area than the second group 32b. Stated in the alternative, the shorter second radius R2 creates a concentrically blocked perimeter portion 70 extending beyond the second radius R2 to the corresponding radial extent of the first radius R1. As shown in
As discussed specifically in reference to the first group 32a and the second group 32b forming the first openings 32, the second openings 34 associated with the second circulation fan 14b include similar features as previously discussed. For example, the first group 34a includes similar concentrically successive openings extending out to the first radius R1. The second group 34b includes concentrically successive openings extending outward from the second rotational axis A2 to the second radius R2. In fact, each of the features of the first openings 32 forming the first inlet 30a are similarly incorporated in the second openings 34 of the second inlet 30b mirrored across the lateral axis A3 of the baffle wall 20.
The elongated apertures that extend perpendicular to each of the radial axes extending outward from the rotational axis A1, A2 are radially staggered along the curved profile 66. The curved profile 66 may extend along a third radius R3, generally represented in
Referring now to
Referring now to
As shown, many of the light gray or white regions 96 correspond to oven racks or shelves 24 that may occlude the airflow provided by the air circulation apparatus 10. Similarly, perimeter portions or corners of the cooking cavity demonstrate similar light gray or white regions 96 where airflow is not effectively circulated. Though these areas may appear to demonstrate limitations of the disclosed apparatus 10, these sections are not occupied by food loads when cooking. Accordingly, the regions of limited airflow represented by the light gray or white regions 96 are effectively limited by the disclosed apparatus 10 to regions that do not significantly affect the cooking performance of the oven or cooking appliance 12. Accordingly, the disclosure provides for an improved air circulation apparatus that provides for consistent heating and air circulation throughout the oven cavity 22.
According to one aspect of the present disclosure, an oven air circulation apparatus comprises a first fan coupled to at least one motor that rotates about a first rotational axis in a first direction. A second fan is coupled to the at least one motor and rotates about a second rotational axis in a second direction, which is opposite the first direction. A baffle wall is disposed proximate to the first fan and the second fan, forming a planar surface arranged substantially perpendicular to the rotational axes of the fans. A plurality of first ventilation openings is formed in the baffle wall aligned with the first fan. The first openings successively increase in proportion radially outward from the first rotational axis and in the first direction. A plurality of second ventilation openings is formed in the baffle wall aligned with the second fan. The second openings successively increase in proportion radially outward from the second rotational axis in the second direction.
According to another aspect, each of the openings is radially staggered about the rotational axes.
According to yet another aspect, the first openings are radially staggered in the first direction about the first rotational axis.
According to another aspect, the second openings are radially staggered in the second direction about the second rotational axis.
According to yet another aspect, each of the openings forms an elongated aperture extending perpendicular to radial axes extending outward from the rotational axes.
According to another aspect, an elongated dimension of each of the elongated apertures extends concentrically about the rotational axes.
According to yet another aspect, the first openings comprise a first radial group and a second radial group radially offset about the first rotational axis.
According to another aspect, the first radial group of the first openings successively extend outward from the first rotational axis to a first radius.
According to yet another aspect, the second radial group of the first openings successively extend outward from the first rotational axis to a second radius, wherein the first radius is greater than the second radius.
According to still yet another aspect, the first radial group forms a first ventilation area and the second radial group forms a second ventilation area, wherein the first ventilation area is greater than the second ventilation area.
According to another aspect of the present disclosure, a method for circulating oven air comprises displacing first air with a first fan rotating about a first rotational axis in a first direction. The first air is communicated through first openings formed in the baffle wall. The method further includes displacing second air with a second fan rotating about a second rotational axis in a second direction. The second direction is counterclockwise, while the first direction is clockwise. The second air is communicated through second openings formed in the baffle wall.
According to another aspect, a first ventilation area of the first openings through which the first air is communicated successively increases in proportion radially outward from the first rotational axis and in the first direction.
According to yet another aspect, a second ventilation area of the second openings through which the second air is communicated successively increases in proportion radially outward from the second rotational axis and in the second direction.
According to another aspect, the method comprises communicating the first air and the second air to a common chamber formed by the baffle wall, and heating combined air formed by the first air and the second air in the common chamber.
According to yet another aspect, the method comprises expelling the combined air from the common chamber via a plurality of elongated ducts extending vertically along the baffle on opposing sides of the first fan and the second fan.
According to yet another aspect of the present disclosure, a baffle wall for an oven air circulation apparatus comprises a first fan coupled to at least one motor that rotates about a first rotational axis in a first direction. A second fan is coupled to the at least one motor and rotates about a second rotational axis in a second direction that is opposite to the first direction. The baffle wall comprises a surface arranged substantially perpendicular to the rotational axes of the fans. A plurality of first openings are formed in the surface through the baffle wall and aligned with the first fan. The first openings successively increase in proportion radially outward from the first rotational axis and in the first direction. A plurality of second openings are formed in the surface through the baffle wall and aligned with the second fan. The second openings successively increase in proportion radially outward from the second rotational axis along the second direction.
According to another aspect, the baffle wall forms a heating chamber housing at least one heater device, wherein first air communicated by the first fan through the first openings and second air communicated by the second fan through the second openings is communicated into the heating chamber.
According to yet another aspect, a plurality of elongated ducts formed in the baffle wall on opposing sides of the first openings and the second openings.
According to another aspect, the first openings are arc-shaped openings successively formed in the baffle wall concentrically outward from the first rotational axis and radially offset in the first direction.
According to yet another aspect, the second openings are arc-shaped openings successively formed in the baffle wall concentrically outward from the second rotational axis and radially offset in the second direction.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
