System and method for induction motor control

Abstract

Field oriented induction motor system including a field oriented induction motor having an associated torque current and an associated flux current and a predetermined current ratio, wherein the predetermined current ratio is defined as the ratio of the torque current to the flux current, and wherein the predetermined current ratio is dependent upon the saturation state of the motor. A method for selecting the ratio of torque current to flux current for a field oriented induction motor including applying an allocation factor to the torque current and flux current, wherein the allocation factor is dependent upon the saturation state of the motor. The saturation state of the motor is determined based upon motor parameters.

Description

BACKGROUND OF INVENTION

[0001] The present invention relates generally to systems and methods for increasing the efficiency of a field oriented induction motor of a given design and, more specifically, to systems and methods for selecting the associated torque current and flux current such that the motor may operate at a peak torque per amp (PTPA) point.

[0002] The “fuel” powering a field oriented induction motor is current. This current may be divided into two components, torque current and flux current. The torque current may be viewed as that component of the current which generates motive force, or torque. The flux current may be viewed as that component of the current which generates magnetic flux in the rotor. Shaft torque and rotor flux are related, with shaft torque proportional to the product of rotor flux times torque current.

[0003] The torque current and flux current associated with a field oriented induction motor may be continually adjusted during motor operation. Relative to the present invention, the ratio between the torque current and flux current is also of importance in motor design. Motors of the same design, incorporating, for example, the same amount of magnetizable and conductive material, and the same lamination characteristics, typically have the same ratio. The ratio between the torque current and flux current has significant implications for motor efficiency.

[0004] Typically, it is assumed that all motor parameters are constant across a given operating range, and mathematical models predict that for optimum efficiency the torque current and flux current should be made equal. Alternatively, a predetermined ratio may be assumed to exist between the torque current and flux current. This ratio may be an approximation based upon experimentation, for example. These assumptions and approximations are limited, however, by the fact that for a field oriented induction motor there is ultimately a maximum flux which may be achieved. This is due to what is known in the art as the “saturation effect.” At some point, increasing the flux current to a field orientation induction motor results in only a marginal increase in flux. This diminishing return is a result of the physical characteristics, and limitations, of the materials which make up the motor. Due to the saturation effect, it is desirable, once saturation has occurred, to divert current to produce torque, rather than flux. Thus, due to the saturation effect, the traditional assumptions and approximations, such as those discussed above, often lead to undesirable inefficiencies.

SUMMARY OF INVENTION

[0005] The present invention overcomes the problems discussed above and provides systems and methods for increasing the efficiency of a field oriented induction motor. Specifically, the present invention provides systems and methods which allow the current used by a field orientation induction motor to be minimized, while the torque produced by the motor is maximized, allowing the motor to operate at the peak torque per amp (PTPA) point. This is accomplished by providing a motor designer with the tools necessary to determine the optimum ratio between torque current and flux current.

[0006] In one embodiment, a field oriented induction motor system includes a field oriented induction motor having an associated torque current and an associated flux current and a predetermined current ratio, wherein the predetermined current ratio is defined as the ratio of the torque current to the flux current, and wherein the predetermined current ratio is dependent upon the saturation state of the motor.

[0007] In another embodiment, a method for selecting the ratio of torque current to flux current for a field oriented induction motor includes applying an allocation factor to the torque current and flux current, wherein the allocation factor is dependent upon the saturation state of the motor.

BRIEF DESCRIPTION OF DRAWINGS

[0008] FIG. 1 is a graph of the relationship between flux current, Ids, and mutual, or magnetizing, inductance, Lm; and

[0009] FIG. 2 is a graph of the relationship between torque current, Iqs, and flux current, Ids, demonstrating the saturation effect and the optimization methods of the present invention.

DETAILED DESCRIPTION

[0010] The present invention provides systems and methods for selecting a ratio between torque current and flux current, such that the efficiency of a field oriented induction motor is maximized and the motor is allowed to function at a peak torque per amp (PTPA) point. For example, for a given torque current, the systems and methods of the present invention allow the optimal flux current to be determined, taking into account the saturation effect.

[0011] It is understood by those skilled in the art that the torque for a field orientation control (FOC) inverter, is described by the following equation: 1$\begin{array}{cc}{T}_e=\frac{3P}{2}\frac{L_m}{L_r}{\lambda }_{\mathrm{dr}}{i}_{\mathrm{qs}},& \left(1\right)\end{array}$

[0012] where Te is the torque, P is the number of pole pairs of the motor, λdr is the direct-axis component of the rotor flux, and iqs is the quadrature-axis component of the stator current, or the torque current. Lm and Lr are the mutual, or magnetizing, inductance and the total rotor inductance (the mutual inductance plus the rotor leakage inductance), respectively, for the motor. Since the mutual inductance may be approximated as being equal to the total rotor inductance,

Lm≈Lr,  (2)

[0013] the torque for the field orientation control (FOC) inverter becomes: 2$\begin{array}{cc}{T}_e=\frac{3P}{2}{\lambda }_{\mathrm{dr}}{i}_{\mathrm{qs}}.& \left(3\right)\end{array}$

[0014] Simplifying further:

λds=Lmids,  (4)

[0015] where ids is the direct-axis component of the stator current, or the flux current.

[0016] Thus, the torque for the field orientation control (FOC) inverter becomes: 3$\begin{array}{cc}{T}_e=\frac{3P}{2}{L}_m{i}_{\mathrm{ds}}{i}_{\mathrm{qs}}.& \left(5\right)\end{array}$

[0017] For a given constant motor current Is:

I s 2 =i ds 2 +i qs 2 ,  (6)

[0018] and if motor parameters are assumed to be constant, then for a maximum value of torque Te:

ids=iqs.  (7)

[0019] If the mutual inductance Lm is saturated, the equation discussed above does not hold, and the relation between the torque current and flux current becomes:

Kids=iqs, K≧1.  (8)

[0020] Further, KLmSaturated=LmNonSaturated,  (9)

[0021] so, 4$\begin{array}{cc}K=\frac{L_{\mathrm{mNonSaturated}}}{L_{\mathrm{mSaturated}}}.\mathrm{Therefore},& \left(10\right)\\ i_{\mathrm{ds}}=\frac{1}{K}{i}_{\mathrm{qs}}.& \left(11\right)\end{array}$

[0022] This equation agrees with experimental data for peak torque per amp (PTPA) operation. Thus, the present invention provides a relationship for parsing the system current between the torque current iqs and the flux current iqs which is applicable based upon and irrespective of the saturation effect or level within the motor.

[0023] FIG. 1 is a graph 10 of the relationship between flux current (Ids) 12 and mutual, or magnetizing inductance (Lm) 14. The graph 10 illustrates that LmNonSaturated 16 is typically greater than LmSaturated 18 once a saturation level has been reached, and that the mutual inductance 14 decreases with increasing flux current 12. Utilizing the equation (11) above, and the methods of the present invention, the torque current iqs may be adjusted such that it is greater than the flux current ids at saturation.

[0024] FIG. 2 is a graph 30 of the relationship between torque current Iqs and flux qs current Ids 12. The graph 30 illustrates that, utilizing equation (11) above, and the methods of the present invention, it may be assumed that the torque current Iqs 32 is equal to the flux current Ids for the portion 36 of the curve 40 where K=1, i.e. when LmNonSaturated is equal to LmSaturated, prior to saturation. Following saturation, Iqs 32 may be adjusted such that it is relatively greater than Ids 12. This may be done according to the portion 38 of the curve 40 where K>1, i.e. when LmNonSaturated is greater than LmSaturated. The points along the curve 40 represent the peak torque per amp (PTPA) points of the system. Thus, for example, the curve 40 may be used to select a flux current Ids 12 for a given torque current Iqs 32 such that the maximum motor efficiency is achieved during the design process.

[0025] The present invention has been described with reference to examples and preferred embodiments. Other examples and embodiments may achieve the same results. Variations in and modifications to the present invention will be apparent to those skilled in the art and the following claims are intended to cover all such equivalents.

Claims

1. A field oriented induction motor system, comprising: a field oriented induction motor having an associated torque current and an associated flux current; and a predetermined current ratio, wherein the predetermined current ratio is defined as the ratio of the torque current to the flux current, and wherein the predetermined current ratio is dependent upon the saturation state of the motor.

2. The field oriented induction motor system of claim 1, wherein the motor has a first predetermined current ratio when the motor is in a nonsaturated state.

3. The field oriented induction motor system of claim 2, wherein the first predetermined current ratio is 1:1, and wherein the current ratio expressed as:

4. The field oriented induction motor system of claim 1, wherein the motor has a second predetermined current ratio when the motor is in at least a partially saturated state.

5. The field oriented induction motor system of claim 4, wherein the second predetermined current ratio is determined according to following the equation:

6. The field oriented induction motor system of claim 5, wherein K is dependent upon the mutual, or magnetizing, inductance of the motor.

7. The field oriented induction motor system of claim 5, wherein K is expressed as:

8. The field oriented induction motor system of claim 1, wherein the saturation state of the motor is determined based upon motor parameters.

9. A field oriented induction motor having an associated torque current and an associated flux current, the field oriented induction motor comprising: a predetermined current ratio, wherein the predetermined current ratio is defined as the ratio of the torque current to the flux current; and wherein the predetermined current ratio is dependent upon the saturation state of the motor.

10. The field oriented induction motor of claim 9, wherein the motor has a first predetermined current ratio when the motor is in a nonsaturated state.

11. The field oriented induction motor of claim 10, wherein the first predetermined current ration is 1:1, and wherein the current ratio expressed as:

12. The field oriented induction motor of claim 9, wherein the motor has a second predetermined current ratio when the motor is in at least a partially saturated state.

13. The field oriented induction motor of claim 12, wherein the second predetermined current ratio is determined according to following the equation:

14. The field oriented induction motor of claim 13, wherein K is dependent upon the mutual, or magnetizing, inductance of the motor.

15. The field oriented induction motor of claim 13, wherein K is expressed as:

16. The field oriented induction motor of claim 9, wherein the saturation state of the motor is determined based upon motor parameters.

17. A method for selecting the ratio of torque current to flux current for a field oriented induction motor, the method comprising applying an allocation factor to the torque current and flux current, wherein the allocation factor is dependent upon the saturation state of the motor.

18. The method of claim 17, wherein the torque current is equal to the flux current multiplied by the allocation factor, as expressed by the following equation:

19. The method of claim 18, wherein the allocation factor is dependent upon the mutual, or magnetizing, inductance of the motor.

20. The method of claim 19, wherein the allocation factor is expressed by the following equation:

21. The method of claim 17, further comprising determining the saturation state of the motor based upon motor parameters.

22. A method for selecting the ratio of torque current to flux current for a field oriented induction motor, the method comprising: receiving the saturation state of the motor, the saturation state of the motor determined based upon motor parameters; and applying an allocation factor to the torque current and the flux current, wherein the allocation factor is dependent upon the saturation state of the motor.

23. The method of claim 22, wherein the motor is in a nonsaturated state.

24. The method of claim 23, wherein the torque current is equal to the flux current, as expressed by the following equation:

25. The method of claim 22, wherein the motor is in a saturated state.

26. The method of claim 25, wherein the torque current is related to the flux current according to following the equation:

27. The method of claim 26, wherein the allocation factor is dependent upon the mutual, or magnetizing, inductance of the motor.

28. The method of claim 27, wherein the allocation factor is expressed by the following equation: