The present invention generally relates to lighting for walkways or driveways. More particularly, the present invention relates to a solar-powered illuminated system for walkways or driveways.
Currently, many walking and driving surfaces are constructed of stone or brick, commonly called Pavers or Paver stones. In many situations a property owner or architect, or independent Do-it-Yourself homeowner, might chose a Paver construction for the visual attributes it affords, or as a material decision based on climate and terrain, or as based on cost. This type of surface is also known as a cobblestone surface, a term used many years ago. Like a common brick or stone wall might be made be stacking multiple bricks and affixing them together integrally in a vertical plane, with mortar, or a sand aggregate material, a Paver surface is constructed in a similar manner in a horizontal plane by abutting multiple bricks or stones on a base foundation in a level or sloped fashion. This type of surface is typically considered a permanent construction as evidenced by the longevity of many cobblestone roadways still in existence decades after their construction. In Northern climates where low temperatures and ground frost exists, Paver installations are typically made using loose sand products that may retain grade and stone interlock, while enduring terrain movement through freeze and thaw cycles. In southern temperature zones with little or no frost concerns, Pavers may be installed using concrete and mortar type products. For either method of construction it is difficult and not advised to attempt to remove and replace an individual brick within the matrix. And as these constructions are considered to be permanent, due to the materials used, it is not common to remove and/or replace individual brick elements unless there is damage and repair is necessary.
The typical Paver construction comprises individual bricks that are either cut natural rock and stone, or kiln prepared terra cotta material in the form of a brick, or man made fabricated concrete bricks and stones. Some standard sizes exist in the category, however many custom styles and shapes are also readily available.
One or more of the embodiments of the present invention provide an internally illuminated enclosure for a walkway or driveway. The internally illuminated enclosure includes solar panel converting sunlight to electricity which is stored in a rechargeable battery. When a low-light situation is detected by an ambient light sensor, a control circuit provides power from the rechargeable batters to LEDs. Additionally, the internally illuminated enclosure includes a two-part placesetting system having a permanently installed portion and a removable portion.
As further illustrated below, the solar cell 180 is connected to the rechargeable battery 160 which provides power to the LED lighting elements 140, the ambient light sensor, and the control circuit 150. The control circuit 150 also receives a signal from the ambient light sensor 170 with regard to the level of ambient light.
Also, as further illustrated below, the exterior edges 132, 134 of the top sub frame 130 are positionable inside the retaining edges 112, 114 of the primary base 110 in order to install the top sub frame 130 into the primary base 110. Additionally, once the top sub frame 130 has been installed into the primary base 110, the exterior edges 122, 124 of the primary top 120 fit around the perimeter of the retaining edges 112, 114 of the primary base 110 in order to install the primary top 120 into the primary base 110.
In operation, as further described below, the internally illuminated enclosure 100 may installed as one of the paving stones in a walkway. Once installed, during the day sunlight passes through the preferably optically clear, and at least translucent, primary top 120. The sunlight then impinges upon the solar cell 180 where the sunlight is transformed into electricity. The resultant electricity is then passed to the rechargeable battery 160 where it is stored.
The solar cell 180 continues to convert sunlight to electricity and the electricity continues to be stored during the day. At some point, the ambient light sensor 170 detects a decrease in ambient light and relays the detection to the control circuit 150. When the control circuit 150 receives an indication of the decrease in ambient light, such as when nightfall occurs, the control circuit causes power to flow from the rechargeable battery 160 to the LED lighting elements 140.
The LED lighting elements 140 are positioned near the sides of the internally illuminated enclosure 100 as shown in
It is noted that
Additionally, it is noted that the control circuit 150 may regulate battery charge and discharge. For example, the control circuit 150 may monitor the rechargeable battery 160. If the control circuit 150 detects that the rechargeable battery is fully charged, the control circuit 150 may cause the solar panel to cease providing electricity to the rechargeable battery 160.
Additionally, the control circuit 150 may regulated LED on and off cycling based on light sensor value. For example, in addition to simply turning the LEDs on or off by providing power to the LEDs, the control circuit 150 may choose to cycle the LEDs on and off based on the ambient light reading. For example, if the ambient light reading is dimmer than typical for the day, but not quite as dark as night, the control circuit 150 may cycle the LEDs on and off starting with an initial low duty cycle and then increasing the duty cycle as increasing dimness is detected.
Alternatively, the control circuit 150 may provide a variable level of light by providing a first level of power to the LEDs at a first level of detected dimness and then providing a second greater level of power to the LEDs at a second, darker level of detected dimness.
Alternatively, the control circuit 150 may choose to activate fewer than all of the available LEDs depending on the detected ambient light conditions. For example, at a first level of ambient light, the control circuit 150 may choose to power two of six LEDs. At a next, darker light level, four LEDs may be employed. Finally, at night, all six LEDs may be powered.
Additionally, the lighting control strategies mentioned above of cycling the LEDs, providing differing power levels to LEDs, and lighting only subsets of the available LEDs may all be provided together by the control circuit 150.
Additionally,
Additionally,
In addition, when installed the lowest portion of the primary top 120 rests on a lip 310 provided in the primary base 110. This provides a preferably leakproof moisture seal 330 around the perimeter of the primary base 110.
The placesetter 400 is shaped to be the size of a paver stone and then is positioned in the assembly of paver stones forming the walkway, as further illustrated below.
Additionally, the placesetter 400 includes corner mounting tabs 440. The corner mounting tabs 440 are preferably positioned under neighboring pavers in order to more securely fix the placesetter into the assembly of paver stones.
As seen in
In operation, the placesetter 400 is designed to be permanently set into the walkway 600 like any other masonry brick 610. More specifically, as further illustrated below, after installation of the placesetter 400, the placesetter top 430 may be later removed and replaced with the internally illuminated enclosure 100 of
At the second placesetter location 720, the placesetter top that had been previously positioned over the placesetter base 420 is gone and an internally illuminated enclosure 100 is shown being introduced into the placesetter base 420. The placesetter base 420 then engages with the bottom of the internally illuminated enclosure 100 to hold it as part of the walkway.
Although the internally illuminated enclosure 100 of
Alternatively, with regard to the rechargeable battery, it may be removed if power is provided exclusively externally. However, in other embodiments, the external power may simply be used to further recharge the battery when the sunlight is insufficient.
The external power source may be a conventional power source such as a wall outlet or may be an alternative power source such as an additional, larger solar array, for example.
In operation, the manufactured paver stone 1110 has been manufactured to have a hole in its center to received the cylinder insert 1120. The cylinder insert 1120 is comparable to the placesetter base in the embodiment described above in that it is permanently placed in the masonry. The bottom flange 1122 of the cylinder insert 110 interacts with the bottom edge of the paver stone 1110 so that the cylinder insert 1120 does not completely enter the paver stone. Additionally, the interference protrusions 1124 mechanically lock the cylinder insert into the paver stone and prevent rotation of the cylinder insert.
Once the cylinder insert 1120 has been installed into the paver stone 1110, the sealed solar cell 1130 may be introduced into the top of the paver stone 1110 and thus into the interior of the cylinder insert 1120. Once the sealed solar cell 1130 has been introduced into the cylinder insert 1120, the male bayonet locks 1134 of the sealed solar cell 1130 interact with the females bayonet locks 1126 of the cylinder insert 1120 to lock the sealed solar cell 1130 into the cylinder insert 1120.
Additionally, the sealed solar cell 1130 includes rechargeable batter storage and LEDs that may be turned on an off using an ambient light sensor or other photo sensor and switch as described above with regard to the preferred embodiment. Also, the light-permeable top 1150 preferably includes a solar element positioned under it to convert sunlight to electricity as described above, as well as the ambient light sensor.
Also, the top preferably includes cross slots 1140, or another recessed shape, to facilitate turning of the top in order to remove the top to provide access to the interior of the sealed solar cell.
In operation, the primary base 110 is shipped as a sealed unit with a battery that is made to go on and off by light exposure. As shown in
Thus, one or more embodiments of the present invention comprise an internally illuminating, electric powered lighting device that assumes the shape and role of a Paving stone or brick for walking or driving upon and a product thereof that is integrated into walkways and driveways and other architectural constructions for auxiliary lighting and illumination from within.
Additionally, although, as mentioned above, it is difficult and not advised to attempt to remove and replace an individual brick within the matrix. And as these constructions are considered to be permanent, due to the materials used, it is not common to remove and/or replace individual brick elements unless there is damage and repair is necessary. However, one or more embodiments of the present invention allow the internally illuminated enclosure to be replaced—repeatedly if necessary—without disturbing the individual brick matrix.
In accordance with one or more embodiments of the present invention, it is obvious to even the casual observer that when strategically located Paver stones within the surface matrix are illuminated, the surface, either for walking or driving, becomes easier and safer to navigate at night.
The preferred embodiment of the invention we present herein is based on an integral solar collection and battery storage method of providing power to an LED in selective ambient light conditions and as automatically controlled by programmed sensors. Alternative embodiments comprise direct wired LED lighting elements.
The integral solar powered product in the preferred embodiment contemplates the fundamental reality that while Paver surfaces are intended to be permanent, the currently available illumination products, are not. Even if advertised as permanent or long life products, there are a number of technological limitations to the longevity of current solar lighting products, borne in either the fundamental construction of the solar collector cell, the storage batteries, circuitry, or general enclosure materials utilized. Perhaps many or all of these shortcomings may be overcome with the highest of quality materials, however the cost may be prohibitive.
Therefore, one or more embodiments of the present invention provide an illumination product for outdoor installation that is affordable, however successfully accomplishing the correct integration of permanent components and temporary components. One or more embodiments of the present invention herein seek to introduce a secondary component to the primary solar illuminating enclosure which is called a “Placesetter”. The Placesetter is made to be semipermanent and takes it's place as an individual brick within the original construction of the Paver surface matrix. The Placesetter is a two-piece assembly comprising a Top and what we call the Secondary Base.
Within the Paver design and installation, Placesetters assume the positions where illumination is desired. After completion of the installation, the Top component of the Placesetter may be removed leaving the Secondary Base in place with the stone matrix. This allows attachment of the primary solar illuminating enclosure to the Secondary Base, replacing the Placesetter Top, and becoming an apparent integral stone within the matrix.
However, the interchangeability to the Placesetter Secondary Base facilitates removal of the primary solar illuminating enclosure when necessary for repair or replacement, while not upsetting the matrix construction.
An alternate embodiment of this construction provides a locking mechanism whereby detachment from the Secondary Base requires a security key.
The preferred embodiment of the invention comprises an internally illuminated device that is powered by solar energy and performs as an independent cordless light source. Using a light sensor, the unit is programmed for automatic On and Off based on the ambient light brightness. An alternate method is to control the On time by ambient light sensing and allowing a prescribed On duration by an electronic timing circuit. A n alternate embodiment of the Paver product utilizes wiring from the device to a central power source, such as a home electrical circuit. In the latter case, additional power transformers may be required external to the Paver device.
Because the Placesetter component of the invention is constructed and installed as a permanent member of the surface matrix, it also may be utilized in a contiguous concrete or asphalt surface. In fact, a poured, or layed contiguous walkway or driveway surface makes it quite impossible to remove and replace an integrated lighting segment unless the secondary permanent base of one or more embodiments of the present invention was employed.
Additionally, an option in sand constructions is to also fill the adjacent joints between the Paver elements with sand.
The Placesetter is preferably designed to replicate the size and shape of the particular size of stone it will integrate with. Due to the several different standard sizes of stone pavers, several different sizes of placesetters—matching the pavers—may be employed.
Additionally, in an alternate design of the placesetter base, the corner tabs may be broken away if not needed, or are presenting interference, or are otherwise undesired.
Further, one or more of the embodiments of the invention provide an illumination device that comprises a primary base housing and an optically clear top housing as joined together to form a sealed and waterproof enclosure, and within said enclosure residing a solar collector, storage battery, light sensor and Light Emitting Diode with electrical circuitry that will cause the light to go on in diminished external ambient light and go off in abundant external ambient light, and a optically clear lens with intermittent surface roughening to allow the light emitted from the Light Emitting Diode to be projected in a uniform manner across said lens surface and projected outward from said lens surface and through the optically clear top housing, and said sealed and waterproof enclosure having a secondary base external to the primary base and allowing mechanical attachment to said primary base and said secondary base possessing a top allowing temporary installation whereby removal of secondary top allows of mechanical attachment of said primary base, whereby the secondary base serving to provide a means of permanent installation for the lighting device and it's entirety, and whereby facilitating the removal and replacement of the primary enclosure and not compromising the integrity of the overall installation.
Additionally, whereby the primary illumination enclosure is a snap fit attachment to the secondary base. Additionally, whereby the detachment of the primary enclosure from the secondary base is performed by a special mechanical tool. Additionally, whereby the primary illumination enclosure is attached to and detached from the secondary base by a quarter-turn bayonet lock. Additionally, with a primary top and a primary base assembly that creates a sealed and waterproof enclosure.
Alternatively, one or more of the embodiments of the present invention provide a solar powered internal illumination device enclosed within a primary top and a primary base and said device having a secondary externally detachable base, the assembly in total used for the purpose of illumination in walkway and driveway surfaces and whereby possessing like physical dimensional attributes to the elements comprising the overall construction and whereby becoming integral components within the collective matrix of the construction, and with said secondary base component allowing permanent installation within said matrix of surface elements and thereby facilitating removal and replacement of the primary illumination enclosure.
Additionally, whereby the primary illumination enclosure is an internally illuminated self powered solar light. Additionally, whereby the primary illumination enclosure is a solar powered lighting device and utilizing an ambient light sensor to automatically be turned on and off. Additionally, whereby the primary illumination enclosure is a solar powered lighting device and utilizing an ambient light sensor to automatically be turned on and an electronic means of timing to automatically be turned off.
Further, one or more of the embodiments of the present invention provide a secondary base housing and said secondary base allowing attachment of a secondary top and whereby the assembly replicates the dimensional attributes of a specific stone or brick and may installed within a multiple stone construction and replicating the position of typical stone within the construction and allowing said secondary base installation to be permanent, and secondary top attachment to be temporary, and the removal of said secondary top to allow replacement with an alternate top and not altering or upsetting the aggregate construction.
Additionally, whereby the secondary top is replaced with an internally illuminated lighting enclosure. Additionally, whereby the internally illuminated light enclosure is solar powered.
Also, one or more of the embodiments of the present invention provide an interlocking base and top enclosure that replicates the size and shape of a masonry product that is used in the construction of a walkway, driveway or wall, and whereby the said interlocking base and top may be utilized as a substitute for a singular masonry product within said masonry construction and whereby the top of the enclosure can be removed after construction, and replaced with an alternate top, such as one possessing a lighting element.
Additionally, whereby the alternate top is an internally illuminating solar powered light device.
Further, one or more of the embodiments of the present invention provide an internally illuminating solar powered lighting enclosure with a primary base integrally and an optically clear primary top, said primary base and primary top sealed together so as to provide a waterproof enclosure, and said primary base allowing the mechanical interlocking assembly to an external secondary base, and whereby the overall size and shape of said interlocking assembly replicates the size and shape of a masonry product used in walkway, driveway, or wall constructions and whereby said interlocking assembly can be selectively substituted for individual masonry components within the construction for lighting and decoration purposes.
Additionally, whereby the interlocking assembly allows permanent installation of the secondary base, and temporary installation of the internally illuminating solar powered lighting enclosure, whereby said internally illuminating solar powered lighting enclosure may be removed and replaced at will.
Additionally, one or more embodiments of the present invention provides a general internally illuminated walkway/roadway lighting product that runs automatically by stored solar energy and fits directly into the scheme of other standard structural walkway or roadway or wall construction elements. The fact that we are able to illuminate within the same aperture as which we collect solar energy may be unique. We have LED's along 2 edges that project light across the face of the part using refraction through surface protrusions and interruptions, for example, the Fresnel effect.
Additionally, one or more embodiments of the present invention provides replaceable “Placesetter” components. Some unscrupulous dealers are selling and installing “lighted solar products” as permanent within the total installation, which is not true as based on battery and solar panel technological limitations. As some point far before the useful life of the walkway is up (decades), the battery, solar, and other components will need replacement. In these situations, removal and replacement may be extremely difficult, therefore the “placesetter” approach presented above is a great improvement. This also helps protect the lighted component during the rugged installation process as the protective placesetter cover is removed after installation and replaced by insertion of the lighted element.
Additionally, one or more embodiments of the present invention provides a product that becomes an integral component within the installation, that is just another brick in the wall, walkway or roadway, typically assuming a like brick size, or of manufactured dimensions that will work within the geometric pattern of a specific stone size.
Of further note in the preferred (and alternate) embodiment is that the bottom component of the “placesetter” may be changed to accommodate different stone thicknesses (such as depths) without changing the lighted element. This is manifest in a situation for example where we have a common paver brick that is approx. 4″×8″ and 4″ thick, however a Holland Paver is approx. 4″×8″×3″ thick. By modifying the placesetter base only, we may accommodate both paver styles.
Additionally, one or more embodiments of the present invention provides matching the size and shape of the paver stones within the geometric design of the installation as it mimics another brick. However the alternate embodiment is based on a more standard size lighted element that is adapted to a brick in the manufacturing process, that is, a round through hole or other shaped aperture is manufactured into the brick to accept placesetter and solar lighted element. For paver products made from casting a concrete product, such an aperture may easily be manufactured into the brick by changing the casting. Additionally, cutting (drilling) a round hole through the stone after the fact is also very possible. In the alternate embodiment, the “placesetter” component essentially becomes the bottom insert that is pushed and mechanically attached into the formed aperture from the bottom prior to installation. The upper lighted element may be attached, (screw, bayonet, or other) and interchanged on demand, or a dummy blank element might also be used if lighting is not desired.
In addition to the embodiments discussed above wherein the internally illuminated enclosure is included as part of a walkway or driveway, the internally illuminated enclosure may also be incorporated into other building materials. For example, the internally illuminated enclosure may be installed in a brick wall on an inside or outside surface. Alternatively, the internally illuminated enclosure may be included in other outdoor or indoor structures, especially structures made from bricks. For example, a brick or stone bench on a patio may include one or more bricks replaced by internally illuminated enclosures. Additionally, a brick retaining, architectural, or landscape structure or wall may also include one or more internally illuminated enclosures.
While particular elements, embodiments, and applications of the present invention have been shown and described, it is understood that the invention is not limited thereto because modifications may be made by those skilled in the art, particularly in light of the foregoing teaching. It is therefore contemplated by the appended claims to cover such modifications and incorporate those features which come within the spirit and scope of the invention.
The present application claims the benefit of U.S. Provisional Application No. 61/464,798, filed Mar. 10, 2011, entitled “Internally Illuminated Walkway and Driveway Paving Enclosure with Secondary Base and Method of Construction and Installation”.
Number | Date | Country | |
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61464798 | Mar 2011 | US |