The following relates to systems and methods for interfacing with portable remote speed control systems on locomotives to enhance speed control and speed measurement devices therefor.
Locomotives may be equipped with remote control systems to control the speed and/or throttle and brakes of the locomotive. Such systems are commonly used throughout the rail industry in rail yards to empower operators to control the locomotives without necessarily having an operator on board. This may be done for safety concerns and/or to improve railroad efficiencies. Most commonly, the remote control system is permanently installed to integrate the remote control features with the locomotive's existing control system.
Remote control systems also exist which are portable and can be transferred from one locomotive to another. This type of remote control system normally includes two components, namely a receiver module, often referred to as a Locomotive Control Unit (LCU), and a handheld human machine interface (HMI) such as a controller, often referred to as a Operator Control Unit (OCU).
Locomotives are typically capable of multiple unit or “multi-unit” (MU) operation as a means of increasing horsepower and tractive effort when hauling heavy trains. As part of the interchange requirements, North American locomotives use a standardized Association of American Railroads (AAR) electrical control and pneumatic interconnections. The electrical control system interconnection is via a 27-pin jumper cable between the locomotives. The electrical wires that are common within all locomotives used to control traction, horsepower, braking and other auxiliary functions are known as the trainline. The MU cable that interconnects the locomotives provides an electrical harness that allows one locomotive to control others. The pneumatic interconnections between locomotives is typically accomplished using 4 hoses. These pneumatic interfaces provide the lead locomotive with the capability of controlling the train's brakes and controlling any trailing locomotives' brakes.
A set of locomotives under MU control is referred to as a consist. When operating in a consist, one of the locomotives in the consist, typically the one in front, is configured as the lead locomotive, while the other locomotive(s) in the consist are referred to as trailing locomotives. When the operator controls the lead locomotive, the trailing locomotive(s) mimic(s) the actions of the lead locomotive, through signals sent via the trainline harness and hoses.
As shown in
Current portable remote control systems 10 are designed to only control the throttle position of the locomotive and the braking separately. This places limits on the ability of portable remote control systems 10 to offer effective and portable speed control. Since horsepower control is typically limited to increasing and decreasing between a set of eight (8) throttle or horsepower positions, it can be extremely difficult to control the speed of a locomotive, particularly high horsepower locomotives, where the difference between throttle positions can be several hundred horsepower.
It is therefore an object of the following to address the above-noted disadvantages.
It has been realized that whereas permanently mounted remote control systems have access to speed signals and can control the excitation output of the locomotive's generator, current portable remote control systems for locomotives provide only coarse speed control by requesting horsepower targets using notch settings. This is due to limited or cumbersome access to the locomotive's built in speed signals, whether axle generators, traction motor probes, or radar. The following provides a system that can interface between commercially available portable remote control systems 10 and the locomotive to provide effective and safe speed control by using the remote control system's interface with an MU receptacle 22 to access and provide signals over a speed control wire. The system can retrofit existing commercial portable remote control systems 10 or integrate therewith to provide enhanced speed control in a portable remote locomotive control application.
It has also been found that the speed of a locomotive can be determined by attaching an encoder directly to an axle bearing and transmitting a speed reading to a speed control module that interfaces with the remote control receiver. A bearing bracket assembly is described below, which can support an encoder or other suitable device used to determine a speed of the locomotive, not only for interfacing with portable speed control systems, but for any purpose where a speed reading is desired.
The bearing bracket assembly can also be used with a generator to use rotation of the axle bearing to generate electricity for on-board uses, particularly in train cars that do not have an existing power source.
In one aspect, there is provided a mounting assembly comprising a mounting disc comprising at least one magnetic component for attaching the mounting disc to an axle bearing on a vehicle, a stabilizer bar attached at a first end to the mounting disc and at a second end to an outrigger comprising at least one magnetic component for attaching to a stationary component of the vehicle.
In another aspect, there is provided a speed measurement device comprising an encoder connected to the mounting assembly.
In yet another aspect, there is provided an electrical power generator device comprising a generator connected to the mounting assembly.
In yet another aspect, there is provided a method of providing speed control to a portable remote control system for a locomotive, the method comprising: obtaining a target speed from a remote control receiver of the portable remote control system; and using a connection to a trainline on the locomotive provided by the remote control receiver to provide a speed control signal to a locomotive control system.
In yet another aspect, there is provided a method of overriding a speed control mode operated by a portable remote control system for a locomotive, the method comprising: obtaining a measured speed from a speed measurement device interfaced with the locomotive; comparing the measured speed to a target speed provided by the portable remote control system; and providing an emergency stop instruction to the portable remote control system when the measured speed exceeds the target speed.
In yet another aspect, there is provided a computer readable storage medium comprising computer executable instructions for performing the above methods.
In yet another aspect, there is provided a speed control module comprising a controller configured to perform the above methods.
Embodiments will now be described by way of example only with reference to the appended drawings wherein:
It will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the example embodiments described herein. However, it will be understood by those of ordinary skill in the art that the example embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the example embodiments described herein. Also, the description is not to be considered as limiting the scope of the example embodiments described herein.
Many heavy haul locomotives, i.e. locomotives designed for long distance heavy freight service, are equipped with internal slow speed setting controls. These are often used during loading and unloading cycles for commodities such as coal, iron ore and wheat. As well, in many yards, dedicated locomotives are used to push cars up a hill, also known as a hump, at a controlled speed to organize cars into trains. In both cases, when the operator sets the lead locomotive in a consist to operate in the slow speed control mode, a dedicated processor and/or control code has the capability of controlling the throttle notches of the locomotive and the excitation level of the traction alternator to attain the desired speed set point. The methodology of performing this control incorporates the use of two trainlined wires. On most railroads, these wires are found on Pin 1 and Pin 24 of the MU receptacle and are designated as 1T and 24T. When appropriately set-up to respond to slow speed commands, the locomotive will interpret the 1T wire as a slow speed enable signal. If the voltage level on this wire is 72 VDC, the locomotive will respond to the variable 24T voltage by raising or lowering the excitation current of the traction alternator proportionally. It may be noted that during normal operation, the 24T wire is used to control dynamic braking effort and thus in the examples provided below, when configured in slow speed control mode the dynamic braking control is disabled.
While there are different configurations, it is common for the voltage on the 24T wire to vary from 0 to 50 volts DC and for this voltage to represent 0-100% excitation of the traction alternator. Based on the targeted speed set point, the speed control module's microprocessor adjusts the excitation of the traction alternator to account for varying tonnage being pulled (loading or unloading), changing grades or track curvature, etc., to maintain a constant speed.
It has been recognized that by configuring a locomotive's control system to operate in a speed control mode via the 24T and the 1T wire, and by utilizing the MU connection provided by a portable remote control system's remote control receiver 12, the portable remote control system 10 can be retrofitted or otherwise adapted or configured to provide portable remote speed control. In this way, the portable remote control system 10 can provide finer remote control over a locomotive's speed than by simply controlling notch settings to achieve horsepower targets.
It has also been recognized that a requirement of effective speed control is a reliable and accurate speed signal 48 (see also
To provide finer speed control, the remote control receiver 12, 12a is configured by an operator of the OCU 14 to set the LCU 12, 12a to operate the locomotive in a speed control mode. This should be done in a safe and secure manner. The operator may energize a source of power 54 to the speed control module 32, 42, by connecting the 72 VDC source provided by the 13T wire as shown in
The operator of the OCU 14 communicates the desired speed setpoint to the remote control receiver 12, which is then provided to the speed control module 32 to control the locomotive's speed, by sending a speed control signal over the 24T wire. This can be done by a variety of methods. For example, a number pad, a rheostat or dial, or a number of preset switches (e.g., switch “A” ON=1.5 mph), may be used. The operator requested speed is thus communicated by the handheld controller 14 detecting an operator input and sending a signal over the wireless connection 16 to the remote control receiver 12, 12a. The remote control receiver 12, 12a having acknowledged the operator instruction, passes the targeted speed set point to the speed control module 32, 42, using the target speed reference signal 50. This can be done through a communication signal using readily available secure protocols (e.g., CANBUS); by use of an analog control signal, such as 0-10 volts or 4-20 milliamps; etc. The speed control module 32, 42 then uses the target speed reference signal 50 to generate a speed control signal 56 to send over the 24T wire. If necessary, the emergency stop signal 52 may be used to signal the LCU to place the locomotive in a “safe mode”, where brakes are applied and power is removed from the locomotive's traction motors.
It can be appreciated that by using the portable remote control system's connection to the trainline, the 24T wire can be used to provide a speed control signal 56 to the locomotive control system as if the locomotive were being operated in its speed control mode, e.g., during loading and unloading cycles as discussed above. Taking advantage of the speed control mode also enables the handheld controller 14 to provide a finer speed control to the operator, as opposed to a coarse control that would be provided by controlling notch settings.
As discussed above, in addition to providing enhanced speed control to a portable remote control system 10, the speed control module 32, 42 can also be used to improve safety in portable remote control systems 10. This can be done by using an actual or true measured speed signal 48 to compare with the targeted or desired speed sent to the locomotive control system. In this way, an over speed condition or other undesirable outcome due to, for example, a corrupted or misinterpreted signal, can be avoided or cause a shut down of the locomotive.
An example of an embodiment of the bearing bracket assembly 64 and encoder 66 is shown in
As shown in
The mounting disc 74 also includes a central aperture 96 through which the shaft 98 of the encoder 66 may be inserted in order to have the encoder 66 measure the rotation of the disc 74 to generate a speed measurement. To maintain the rotational position of the encoder 66 relative to the bearing housing 65, the encoder 66 is separately supported against a stationary portion of the locomotive in the vicinity of the bearing, e.g., the truck body 67 shown in
The bearing bracket assembly 64 may be provided with the encoder 66 already attached thereto (i.e. permanently or detachably connected) and installed for use by aligning the magnets 100 of the mounting disc 74 with the bolt heads 92 attached to the bearing housing 65. The stabilizer bar 78 may then be rotated until the magnets 88 of the outrigger assembly 82 are in contact with and thus magnetically attached to a magnetic, stationary surface such as the hub 67. The connector 70 is then connected to the encoder 66 and the data cable 72 (if a wired connection is used) attached to the speed control module 32, 42 to enable the speed measurement 48 to be provided thereto.
Turning to
Referring first to
The speed control module 32, 42 drives the output of the 24T pin at 122 using a proportional-integral-derivative (PID) control and a speed signal to achieve the targeted speed commanded from the OCU 14. The logic then proceeds along path A and returns to determine whether or not all safety interlocks are satisfied at 104. If the OCU speed command is not greater than zero as determined at 112, the speed control module 32, 42 sets the 24T pin to 0 VDC at 124 and de-energizes the 6T pin at 126 and applies full brakes at 128.
Turning now to
Since it is possible that the engine is operating at a throttle level too low for the speed requirement, it is also possible that the engine is operating at an inefficient, or too high a throttle position relative to the power requirements of the speed target. After resetting the >80% timer at 182, the speed control module 32, 42 determines at 194 whether or not the 24T pin is reading less than 20% of its maximum value. If not, a <20% timer is reset at 196. If the 24T pin is reading less than 20%, the speed control module 32, 42 turns the <20% timer on at 198 and determines at 200 whether or not the <20% timer is at its maximum time. If not, the current throttle position is maintained at 188. If the <20% timer is at its maximum time, the speed control module 32, 42 determines at 202 whether or not the current throttle position is at notch 1 (N1). If so, the current throttle position is maintained at 188 since the throttle cannot be lowered any further. If the throttle position is not N1, the current throttle position is lowered by one notch position at 204 and the <20% timer reset at 196.
As shown above, by configuring a locomotive control system to operate in a speed control mode via the 24T wire, and by utilizing the MU connection provided by a portable remote control system's remote control receiver 12, the portable remote control system 10 can be retrofitted or otherwise adapted or configured to provide portable remote speed control. In this way, the portable remote control system 10 can provide finer remote control over a locomotive's speed than control notch settings to achieve horsepower targets. Also, by obtaining a measured speed signal 48 from a primary and/or secondary speed measurement device 34, 36, 34a, 34b, safer operation of the speed control mode can be achieved by interlocking the portable remote control system 10 to prevent, for example, an over speed condition.
As discussed above, it has also been recognized that the bearing bracket assembly 64 can also be used to harness the rotation of a train car's axle to generate electrical power for a train car that does not already have an electrical power source. Turning to
It will be appreciated that the example embodiments and corresponding diagrams used herein are for illustrative purposes only. Different configurations and terminology can be used without departing from the principles expressed herein. For instance, components and modules can be added, deleted, modified, or arranged with differing connections without departing from these principles.
The steps or operations in the flow charts and diagrams described herein are just for example. There may be many variations to these steps or operations without departing from the principles discussed herein. For instance, the steps may be performed in a differing order, or steps may be added, deleted, or modified.
Although the above principles have been described with reference to certain specific example embodiments, various modifications thereof will be apparent to those skilled in the art as outlined in the appended claims.
This application claims priority to U.S. Provisional Patent Application No. 61/534,820 filed on Sep. 14, 2011, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61534820 | Sep 2011 | US |