The present disclosure relates generally to systems for improving work vehicle productivity, and, more particularly, to a system and method for maximizing the productivity of a work vehicle in real-time based on a material flow rate.
Work vehicles, such as a motor grader, can be used in construction and maintenance for grading terrain to a flat surface at various angles, slopes, and elevations. When paving a road for instance, a motor grader can be used to prepare a base foundation to create a wide flat surface to support a layer of asphalt. A motor grader can include two or more axles, with an engine and cab disposed above the axles at the rear end of the vehicle and another axle disposed at the front end of the vehicle. An implement, such as a blade, is attached to the vehicle between the front axle and rear axle.
Each surface being graded includes surface irregularities and surface materials of different types. While current grade control systems are used to adjust the implement based on inputs received from the machine control system, such systems do not account for the type of surface material being graded. Because characteristics of surface materials vary widely, grading operations can be affected in different ways based on the types of surface materials. For example, some grading operations require increased machine efforts which lead to poor performance. Therefore, a need exists for an improved system that maximizes productivity and increases vehicle performance and efficiency.
According to an aspect of the present disclosure, a system for maximizing the productivity of a work vehicle is disclosed. The system includes a first sensor system, a second sensor system, and an actuator system each communicatively coupled to an electronic data processor. The first sensor system is configured to generate a first signal output indicative of a height of a material arranged forward of the work vehicle relative to a reference point on the work vehicle. The second sensor system is configured to generate a second signal output indicative of a blade position and blade height of at least one material transport blade coupled to the work vehicle. The actuator system is coupled to the work vehicle and the at least one material transport blade, and configured to adjust the blade position and the blade height of the at least one material transport blade. The electronic data processor communicatively is configured to determine a material flow rate of the material based on the first signal output and the second signal output, and wherein the electronic data processor is configured to provide a command signal to the actuator system to dynamically adjust a plurality of operating parameters associated with the material transport blade within a predetermined threshold range to maximize the material flow rate output.
According to another aspect of the present disclosure, a work vehicle is disclosed. The work vehicle can comprise a vehicle frame supported by a plurality of ground engaging wheels. At least one material transport blade coupled to the vehicle frame. A first sensor system that is configured to generate a first signal output indicative of a height of a material arranged forward of the work vehicle relative to a reference point on the work vehicle. A second sensor system that is configured to generate a second signal output indicative of a blade position and blade height of at least one material transport blade coupled to the work vehicle. An actuator system coupled to the work vehicle and the at least one material transport blade that is configured to adjust the blade position and the blade height of the at least one material transport blade. An electronic data processor is communicatively coupled to each of the first sensor system, the second sensor system, and the actuator system. The electronic data processor is configured to determine a material flow rate of the material based on the first signal output and the second signal output, and wherein the electronic data processor is configured to provide a command signal to the actuator system to dynamically adjust a plurality of operating parameters associated with the material transport blade within a predetermined threshold range to maximize the material flow rate output.
According to other aspects of the present disclosure, a method is disclosed. The method comprises capturing at least one image of a quantity of material arranged forward of a work vehicle; determining a height of the quantity of material relative to a frame of the work vehicle; determining a blade position and a blade height of at least one material transport blade; determining a material flow rate based on the height of the quantity of material and the blade position; and dynamically adjusting a plurality of operating parameters associated with the material transport blade within a predetermined threshold range to maximize the material flow rate output.
Other features and aspects will become apparent by consideration of the detailed description and accompanying drawings.
The detailed description of the drawings refers to the accompanying figures in which:
Like reference numerals are used to indicate like elements throughout the several figures.
Referring to
The work vehicle 100 can comprise a frame assembly including a first frame 102 (e.g., a front frame) and a second frame 104 (e.g., a rear frame) structurally supported by wheels 106, 108. An operator cab 110, which includes a variety of control mechanisms accessible by a vehicle operator, can be mounted to the first frame 102. An engine 112 can be mounted to the second frame 104 and arranged to drive the wheels 108 at various speeds via coupling through a drive transmission (not shown). As shown in
In some embodiments, the system 150 can comprise a first sensor system 152, a second sensor system 154, and an actuator system 156 each communicatively coupled to an electronic data processor 202 to maximize productivity in real-time based on a determined material flow rate. In some embodiments, the first sensor system 152 can comprise one or more imaging devices 153 such as radar sensors, cameras, thermal imaging sensors, infrared imaging devices, lidar sensors, ultrasonic sensors, or other suitable devices capable of capturing real-time images or video. The imaging devices 153 can be mounted in a variety of locations around the work vehicle 100 such as on a front, rear, side, and/or top panel of the work vehicle 100 to provide for a wide and expansive field of view. For example, the imaging devices 153 can be arranged to capture images of a ground area (e.g., ground material piles) being approached by the work vehicle 100. In other embodiments, the imaging devices 153 can work collectively with other sensor devices arranged on the work vehicle 100 or auxiliary work vehicles arranged in the same or a nearby field.
As shown in
The actuator system 156 can comprise one or more control circuits having a plurality of hydraulic actuators 122 or other control devices arranged therein to control movement and positioning of the material transport blade 118. As shown in
The electronic data processor 202 can be arranged locally as part of a vehicle electronics unit 200 of the work vehicle 100 or remotely at a remote processing system 300 (
As will be appreciated by those skilled in the art,
Referring now to
The electronic data processor 202 manages the data transfer between the various vehicle systems and components, which, in some embodiments, can include data transfer to and from the remote processing system 300. For example, the electronic data processor 202 collects and processes data (e.g., ground material profile data or material flow rate) from the data bus 208 for transmission either in a forward or rearward direction to the remote processing system 300. As shown in
In other embodiments, the electronic data processor 202 can receive or transfer information to and from other processors or computing devices. For example, ground material/profile data which is processed by the electronic data processor 202 can be received or transferred from other computers and or data collected from the imaging devices 153 arranged on the work vehicles may be transferred to another a processor on another work vehicle. In still other embodiments, the information/data may be transmitted via a network to a central processing computer for further processing. For example, a first work vehicle may store a computerized model of worksite 10 (i.e., a map of the worksite) and the work to be performed at a different work site by a second work vehicle.
The data storage device 204 stores information and data (e.g., geocoordinates or ground images) for access by the electronic data processor 202 or the vehicle data bus 220. The data storage device 204 can comprise electronic memory, nonvolatile random-access memory, an optical storage device, a magnetic storage device, or another device for storing and accessing electronic data on any recordable, rewritable, or readable electronic, optical, or magnetic storage medium.
The vehicle data bus 220 supports communications between one or more of the following components: a vehicle controller 222, the first sensor system 152, the second sensor system 154, and the electronic data processor 202. In other alternative embodiments, the system 150 can optionally comprise a grade control system 226, and/or one or more monitoring sensors 158 communicatively coupled to the vehicle data bus 220. In some embodiments, the monitoring sensors 158 can be arranged on or proximate the material transport blade 118 and can be configured to measure a quantity of ground material collected by the blade 118 as the ground material is transported and/or leveled. The vehicle controller 222 can comprise a device for steering or navigating the work vehicle 100 according to instructions received by the grade control system 226 or other instructions provided by a vehicle operator based on feedback received from the first or second sensor systems 152, 154.
The location-determining receiver 218 may comprise a receiver that uses satellite signals, terrestrial signals, or both to determine the location or position of an object or the vehicle. In one embodiment, the location-determining receiver 218 comprises a Global Positioning System (GPS) receiver with a differential correction receiver for providing precise measurements of the geographic coordinates or position of the vehicle. The differential correction receiver may receive satellite or terrestrial signal transmissions of correction information from one or more reference stations with generally known geographic coordinates to facilitate improved accuracy in the determination of a location for the GPS receiver, for example.
In other alternative embodiments, position and location data can be processed by the grade control system 226. For example, one or more position signals can be received from the location-determining receiver 218 arranged, e.g., on the operator cab 110 of the work vehicle 100. The grade control system 226 can determine a location of the material transport blade 118 and generate command signals communicated to the vehicle controller 222 to change a position of the material transport blade 118 based on signals received from/by the location-determining receiver 218.
The electronic device 206 can comprise electronic memory, nonvolatile random-access memory, flip-flops, a computer-writable or computer-readable storage medium, or another electronic device for storing, retrieving, reading or writing data. The electronic device 206 can include one or more software modules that records and stores data collected by the first sensor system 152, the second sensor system 154, or other network devices coupled to or capable of communicating with the vehicle data bus 220. In some embodiments, the one or more software modules, for example, can include a material sensing module 230, a blade positioning module 232, or optionally a grade control module 234, each comprising executable software instructions or data structures that is processed by the electronic data processor 202.
The term module as used herein may include a hardware and/or software system that operates to perform one or more functions. Each module can be realized in a variety of suitable configurations, and should not be limited to any particular implementation exemplified herein, unless such limitations are expressly called out. Moreover, in the various embodiments described herein, each module corresponds to a defined functionality; however, in other embodiments, each functionality may be distributed to more than one module. Likewise, in other embodiments, multiple defined functionalities may be implemented by a single module that performs those multiple functions, possibly alongside other functions, or distributed differently among a set of modules than specifically illustrated in the examples herein.
In some embodiments, the material sensing module 230 can record and store real-time imaging data collected by the first sensor system 152. For example, the material sensing module 230 can generate two-dimensional or three-dimensional material profiles of the ground material based on the images captured by the one or more imaging devices 153. In various embodiments, the material profiles can vary based on the type of ground material, which can include materials such as soil, rock, pebble, stone, minerals, organic matter, clay and vegetation as examples. Additionally, in some embodiments, the material sensing module 230 can associate color data, location data, environmental data, and/or ground characteristics with the material profile.
The blade positioning module 232 can determine an optimal blade position or angular rotation based on the generated material profile. In some embodiments, the blade positioning module 232 can output command signals received by the actuator system 156 to adjust a position or angle of the material transport blade 118 based on inputs received from the material sensing module 230 and one or more position sensors. For example, the position or angle of the blade can be adjusted by the actuator system 156 to optimize displacement of the material as it is collected or moved by the blade. In other embodiments, an orientation of the material transport blade 118 can be controlled via the grade control module 234. For example, the grade control module 234 can utilize GPS and stored terrain data output by the grade control system 226 to adjust a position and orientation of the material transport blade 118.
Referring now to
Next at 406, the first sensor system 152 can receive information about the environment of worksite 10 based on the images captured by the imaging devices 153. For example, a ground profile of material arranged forward of the work vehicle 100 can be generated by the material sensing module 230 utilizing data inputs from the imaging devices 153. The material sensing module 230 also determines a height of the material relative to a reference point on the work vehicle 100 based on the ground profiles. In other embodiments, the material sensing module 230 can determine a ground profile based on imaging received from one or monitoring sensors 158 arranged on the material transport blade 118 as discussed with reference to
As the environmental and ground profile data is captured at 406, the second sensor system 154 continuously monitors a position of the material transport blade 118 and generates an output signal indicative of a current blade position and/or blade height of the material transport blade 118 at 408. Additionally, collectively with the position data, a vehicle speed of the work vehicle 100 is monitored at 410.
At 412, the electronic data processor 202 computes a volumetric flow rate (i.e., material flow rate) of material moved by the material transport blade 118 based on the determined height of the ground material, the current blade position, and the vehicle speed. At 414, the electronic data processor 202 can receive speed and torque data from one or more speed and torque sensors (not shown). For example, in some embodiments, the electronic data processor 202 can receive speed and torque feedback from various vehicle systems and components such as electric motors, propulsion systems, drivetrains, or other suitable systems to provide real-time torque and speed outputs. This information can be used to inform the vehicle operator of the amount of torque being required by the work vehicle 100 to move the material, as well as the required vehicle speed.
Next at 416, the electronic data processor 202 provides a command signal to the actuator system 156 to dynamically modify one or more of the operating parameters to adjust a position of the material transport blade 118. For example, based on the determined material flow rate, the electronic data processor 202 maintains the operating parameters within the predetermined operational ranges to maximize the amount of material moved by the material transport blade 118 without exceeding the operational limits of the work vehicle 100.
Once the operating parameters are adjusted, a decision is made at 418 to determine if the operating parameters exceed the upper threshold value or fall below the lower threshold value. If the values are outside the operational ranges (i.e., above or below the threshold values), the electronic data processor 202 readjusts the operating parameters at 416 based on the material flow rate. For example, to maximize productivity of the work vehicle 100, the electronic data processor 202 would continuously monitor the material flow rate and engine effort, and adjust the operating parameters to account for any changes in material flow rate while not exceeding a blade pull limit and/or a tractive limit of ground conditions of the work vehicle 100.
Additionally, in some embodiments, a warning alert can be generated and displayed on the display 210 if the operating parameters fall outside the desired threshold range or when the work vehicle 100 is proximate or within a predetermined range of the warning zones.
Without in any way limiting the scope, interpretation, or application of the claims appearing below, a technical effect of one or more of the example embodiments disclosed herein is a system and method for maximizing productivity of a work vehicle. The system is particularly advantageous in that it allows for productivity of the work vehicle to be maximized in real-time based on a material flow rate.
While the above describes example embodiments of the present disclosure, these descriptions should not be viewed in a limiting sense. Rather, other variations and modifications may be made without departing from the scope and spirit of the present disclosure as defined in the appended claims.
This application relates to U.S. application Ser. No. 16/058,055, titled “SYSTEM AND METHOD OF SOIL MANAGEMENT FOR AN IMPLEMENT,” filed Aug. 8, 2018, and U.S. application Ser. No. 16/029,845, titled “WORK MACHINE GRADING CONTROL SYSTEM,” filed Jul. 9, 2018, both of which are hereby incorporated by reference in their entirety.