The present invention relates to a system and a method for measuring liquid level by image, and more particularly to a system and a method for measuring liquid level by image, which is capable of measuring a liquid level accurately and automatically by photographing a proximity of liquid surface where a staff gage is installed using an image capturing apparatus, such as a camera, being located apart from the liquid to be measured, and by analyzing the photographed image.
Conventionally, there have been various methods of measuring a liquid level which are applicable to, as an example, liquid in a liquid storage tank, a water level of a dam, or a water level of a river. The simplest among those methods is to install a staff gage having a scale in the water and measure the water level by observing the scale with naked eye. Although such a method has an advantage that an observer can measure the water level at firsthand with naked eye, this method still has a disadvantage that it cannot verify the accuracy of the result due to the nature of measuring by observation with naked eye. Also, an automatic measurement cannot be realized in such a method.
Beside the method of measuring the liquid level by observing the scale with naked eye, there is a method of using a pressure sensor as one of methods of measuring the liquid level automatically. The method of measuring the liquid level using the pressure sensor comprises steps of positioning the pressure sensor in the liquid, measuring the pressure of the liquid, and converting the value of the pressure of the liquid applied to the sensor into the liquid level. However, the method of measuring the liquid level using such a pressure sensor has various problems such as movement of the pressure sensor placed in the liquid caused by the flow of the liquid being measured, contamination of the sensor by the liquid, and occurrence of an error caused by deteriorating sensitivity of the sensor to the variation of a liquid surface.
Also, there is a method of using ultrasonic waves or a radar sensor as an another method of measuring the liquid level automatically, excluding the method of measuring the liquid level directly with naked eye. Although this method has an advantage that it can measure the liquid level automatically, it has a disadvantage that the accuracy of the result may deteriorate by error of the sensor increasing in case that the surface of the liquid changes irregularly or the temperature of the liquid varies.
As an another conventional method of measuring the liquid level, there is a method of measuring the liquid level by providing a float provided in a structure such as a stilling well for stabilizing the liquid. Although such a method has an advantage that the liquid level can be measured with considerable accuracy as the stilling well stabilizes the surface of the liquid held inside, it still has a disadvantage that the variation of the liquid level may not be reflected sensitively because debris are likely to get accumulated inside the structure or the stilling well.
As mentioned above, the conventional methods of measuring the liquid level and apparatuses thereof have a disadvantage that a sensor or a structure has to be provided to contact liquid, which causes the sensor or mechanic device contacting the liquid to be broken down or malfunctioning.
Also, in case where a central monitoring center being responsible for verifying the measured value is located remote from a measuring site, such conventional methods of measuring the liquid level and apparatuses thereof have another disadvantage that accuracy of the liquid level being measured cannot be verified because the measuring site cannot be observed with naked eye.
Accordingly, there exists a demand for a system or a method capable of measuring the liquid level more accurately and more stably by modifying the conventional methods of measuring the liquid level.
An objective of the present invention is achieved by providing a system and a method for measuring liquid level by image, which is capable of measuring a liquid level accurately and automatically by photographing a proximity of liquid surface where a staff gage is installed using an image capturing apparatus, such as a camera, being located apart from the liquid to be measured, and by analyzing the photographed Image.
Another objective of the present invention is achieved by providing a system and a method for measuring liquid level by image, which enables a central monitoring device to verify accuracy of the measured liquid level by receiving both of a measured value of the liquid level and a photographed image taken at a measuring site at the same time.
The present invention has advantageous effects such as measuring accurately a liquid level without contacting the liquid and measuring the level of liquid surface accurately and stably by detecting any error that may occur by transmitting the image of the liquid surface to a monitoring administrator, by way of overcoming disadvantages of a conventional apparatus or method for measuring liquid level, wherein such disadvantages include an error that can occur by the influence of a sensor or a structure required for measuring the liquid level, an error that can occur due to a sensor positioned in the liquid, difficulty of maintenance, and an inability to verify the accuracy by observing the staff gage with the naked eyes from the remote site.
These and/or other aspects and advantages of the present invention will become apparent and more readily appreciated from the following description of the aspects, taken in conjunction with the accompany drawings of which:
It is an aspect of the present invention to provide a system for measuring liquid level by image, characterized by comprising: a staff gage being installed in the liquid; an image capturing part provided apart from where the staff gage is installed and capturing an image by photographing a proximity of liquid surface where the staff gage is installed; and a level recognition part controlling the image capturing part to capture the image, wherein the level recognition part determines the liquid level by receiving the image captured by the image capturing part.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
An objective of the present invention is achieved by providing a system for measuring liquid level by image, comprising: a staff gage installed in the liquid; an image capturing part provided apart from where the staff gage is installed and capturing an image by photographing a proximity of liquid surface of the liquid where the staff gage is installed; and a level recognition part controlling the image capturing part to capture of the image, wherein the level recognition part receives the image captured by the image capturing part and determines the liquid level.
The image capturing part comprises a camera photographing the proximity of liquid surface where the staff gage is installed and a fan-tilt rotating the camera vertically and horizontally. The level recognition part comprises an image grabber receiving an image photographed by the camera, a main control part determining the liquid level by receiving the photographed image from the image grabber, and a trigger signal control module sending a trigger signal to the camera based on a control of the main control part and sending a tilting signal to the fan-tilt.
The main control part receives an image signal photographed by the camera from the image grabber to determine a gradient of color saturation of the photographed image. Then, the main control part compares the gradient of color saturation with a predetermined first threshold value of the gradient of color saturation. In case that the gradient of color saturation of the photographed image is smaller than the first threshold value, the trigger signal control module controls the fan-tilt to rotate the camera and sends the trigger signal to the camera again.
Also, The main control part receives the image photographed by the camera from the image grabber in order to recognize liquid surface by generating a digitized image from the image based on the color saturation. Then the main control part recognizes numerals inscribed on the staff gage from the digitized image and determines a minimum numeral among the recognized numerals. The main control part recognizes the number of pixels that consists vertical distance between the liquid surface and the numeral on the staff gage corresponding to the minimum number so that it can calculate a distance between the minimum numeral determined from the digitized image and the liquid surface. Accordingly, the liquid level can be determined by subtracting the calculated distance from the minimum numeral.
The main control part compares the digitized image based on the color saturation with a predetermined second threshold value so that a boundary portion exceeding the second threshold value can be recognized as the liquid surface. Herein, the main control part separates an area containing continuous numerals having values of a certain range from the digitized image and compares font of the continuous numerals with font data stored in advance, in order to recognize the numerals.
The main control part controls the trigger signal control module so that the camera can photograph at least 3 continuous numerals. However, in case that the numerals recognized from the digitized image are not the at least 3 continuous numerals, it is preferable that it is recognized as an error so that the main control part controls the trigger signal control module to trigger the camera to photograph again.
Also, the main control part compares the number of pixels of a vertical distance between the liquid surface recognized by the digitized image and the numeral on the staff gage corresponding to the minimum numeral with the number of pixels between adjacent numerals on the staff gage. In this way, the main control part calculates the distance between the minimum numeral and the liquid surface.
Also, it is preferable that the image capturing part further comprise a lighting device being controlled by the trigger signal control module. In case that the color saturation of the image received from the image grabber is smaller than a predetermined criterion value, the controlling part preferably controls the trigger signal control module to trigger the lighting device and to send a re-trigger signal to the camera.
Also, as the staff gage is formed with the numerals and supplementary scales filling spaces between the numerals, the liquid level preferably can be measured by observing the image photographed by the camera with naked eye. It is preferable that the level recognition part further comprise a transmission means being controlled by the controlling part so that the transmission means transmit the image photographed by the camera and the liquid level determined by the main control part to a central monitoring device located remote from the measuring site according to the control of the main control part.
As an example to which the present invention is not limited, the liquid level may be one of a liquid level in a liquid storage tank, a water level of a dam, and a water level of a river.
Another objective of the present invention is achieved by providing a method for measuring liquid level by image, comprising: a step of installing a staff gage in the liquid; a step of capturing an image by photographing a proximity of liquid surface where the staff gage is installed using a camera provided apart from where the staff gage is installed; and a step of determining a liquid level from the captured image.
Herein, the step of capturing the image by photographing the proximity of liquid surface may comprise: a step of photographing a proximity of liquid surface where the staff gage is installed using the camera; a step of determining a gradient of color saturation of the full photographed image of the proximity and comparing the gradient of color saturation with a predetermined first threshold value of the gradient of color saturation; a step of re-photographing the proximity by tilting the camera if the gradient of color saturation of the photographed image of the proximity is smaller than the first threshold value; and a step of deciding that the photographed image contains the proximity of liquid surface where the staff gage contacts the liquid if it is determined from the step of comparing that the gradient of color saturation of the photographed image of the proximity is greater than the first threshold value.
Also, the step of determining the liquid level may comprise: a step of recognizing a liquid surface by generating a digitized image based on the color saturation from the image captured in the step of capturing the image; a step of recognizing numerals inscribed on the staff gage from the digitized image and determining a minimum numeral among the recognized numerals; a step of calculating a distance between the minimum numeral determined from the digitized image and the liquid surface by counting the number of pixels of a vertical distance between the liquid surface and the numeral on the staff gage corresponding to the minimum numeral; and a step of determining the liquid level by subtracting the calculated distance calculated in the step of calculating the distance from the minimum numeral determined in the step of determining the minimum numeral.
Hereinafter, preferred embodiments according to the present invention will be described in reference to the drawings, as an example.
As shown in
Also, as shown in
As shown in
Also, the level recognition part 103 shown in
As shown in
Hereinbelow, a process of determining the liquid level will be described beginning with a description on a step of capturing image using the system for measuring liquid level by image.
When the main control part 201 of the level recognition part 103 controls the trigger signal control module 202 to send the trigger signal to the camera 205 of the image capturing part 102, the camera 205 begins to photograph a predetermined photographing domain of the proximity of liquid surface where the staff gage 101 is installed. The camera 205 transmits the photographed image as captured image data to the image grabber 203, then the image grabber 203 transmits the captured image data received from the camera 205 to the main control part 201.
The main control part 201 begins to analyze the captured image data of the camera 205 received from the image grabber 203. In other words, the main control part 201 determines the gradient of the color saturation of the full image photographed by the camera 205.
Before analyzing the actual photographed image photographed by the camera 205 as shown in
The main control part 201 analyzes the actual photographed image by receiving the actual photographed image shown in
After completing such an analysis on the image photographed by the camera 205, the main control part 201 controls the fan-tilt 206 to move the camera 205 by means of the trigger signal control module 202, in order to control the 3 dimensional movement according to the determined displacements along X-axis and Y-axis of the 2 dimensional image.
In addition, the main control part 201 may control triggering of the lighting device 207 and the strength of the light by means of the trigger signal control module 202 when the color saturation of the photographed image is below a predetermined criterion value due to the low illuminance of the photographed image. Accordingly, it is preferable that the lighting device of the system for measuring liquid level by image according to the embodiment of the present invention can control the strength of the illuminance.
If adjustments are made to re-photograph in a manner described above, the main control part 201 sends a re-trigger signal to the camera 205 by means of the trigger signal control module 202. Accordingly, the camera 205 re-photographs the proximity and transmits the photographed image to the main control part 201 through the image grabber 203. Then, the main control part 201 compares the image data received again with the standard image shown in
Specifically, when the main control part 201 determines that the gradient of color saturation of the re-photographed image falls within the threshold of the color saturation of the standard image shown in
Accordingly, the main control part 201 recognizes the numeral inscribed on the staff gage 101 from the digitized image based on the color saturation by referring to the image shown in
Accordingly, the main control part 201 recognizes a boundary line 502 on bottom of 007, which is the numeral corresponding to the minimum value from the digitized image based on the color saturation shown in
After calculating the minimum value and the distance from the boundary line on bottom of the minimum value to the liquid surface from the digitized image, the main control part 201 determines the liquid level from the image photographed by the camera, by subtracting the distance between the boundary line and the liquid surface from the minimum value. As an example, in case of
Also, the numerals of the staff gage 101 contained in the image photographed by the camera 205 preferably should be at least 3 continuous numerals. In case that the number of the numerals photographed and recognized by the main control part 201 is smaller than 3 of continuous numerals, the main control part 201 controls the lens control module 208 through the trigger signal control module 202 so that the number of the numerals on the staff gage 101 photographed can be at least more than 3. In this way, the main control part 201 can allow the camera to photograph more than 3 numerals on the staff gage 101. In case that the numerals recognized from the digitized image generated from the photographed image are not at least 3 continuous numerals, the main control part 201 determines that an error occurred and transmits a re-trigger signal to the camera 203 through the trigger signal control module 202.
In addition, as the staff gage 101 is inscribed with the supplementary scale as well as the numerals of primry scale as described above, it is also possible to read the liquid level from the image photographed by the camera 205 with naked eye.
In this case, the level recognition part 103 transmits the liquid level data acquired through the procedure described above and the image photographed by the camera 205 to the central monitoring device 104 by means of transmission means 204. Herein, the central monitoring device 104 compares the photographed image and the measured liquid level data transmitted from the system for measuring liquid level, in order to verify the accuracy of the system for measuring liquid level in measuring the liquid level without an error.
The system for measuring liquid level by image according to the embodiment of the present invention may be applied to cases of measuring a liquid level in a liquid storage tank, a water level of a dam, and a water level of a river, as an example.
Additionally, it is possible to replace the color saturation mentioned above with the gray level, and to replace the digitized image based on the color saturation with the binary image generated based on a specific threshold value.
Hereinafter, a method for measuring liquid level by image will be described according to an embodiment of the present invention.
As shown in
Hereinbelow, each step will be described in detail.
As shown in
As shown in
In step S302, the numeral inscribed on the staff gage in the captured image from the digitized image based on the color saturation in the step S301 is recognized and the minimum value is determined. Specifically, in the step S302, a portion containing continuous numerals having values of a certain range is separated from the digitized image based on the color saturation, and the font of this continuous numerals is compared with the font data stored in advance. In this way, the numerals are recognized and the minimum value of the recognized numerals is determined.
After the minimum value is determined by recognizing the numerals in the step S302, a distance from the recognized minimum value to the liquid surface is calculated in the step S303. Specifically, in the step S303, the distance from the minimum value to the liquid surface is calculated by comparing the number of pixels between the liquid surface recognized in the step S301 and the numeral corresponding to the minimum value determined in the step S302 with the number of pixels between the adjacent numerals on the staff gage.
Also, the level of the liquid to be measured is determined in the step S304. Specifically, the liquid level is determined by subtracting the distance calculated in the step S303 from the minimum value determined in the step S302.
The step S200 of capturing the image shown in
Also, the step S200 of capturing the image shown in
In addition, the method for measuring the liquid level by image according to the embodiment of the present invention may further comprise a step of transmitting the image captured in the step S200 and the liquid level determined in the step S304 to the central monitoring device being located remote. This is for the purpose of enabling the central monitoring device to verify the accuracy of the liquid level measured according to the method for measuring the liquid level by image according to the embodiment of the present invention. In other words, the central monitoring device compares the liquid level measured by observing the image with naked eyes through such procedures with the data actually measured, in order to detect an error of the method for measuring the liquid level by image according to the embodiment of the present invention.
Although a few embodiments of the present invention have been shown and described, the preferred embodiments described so far should be understood as an examples. In other words, it will be appreciated by those skilled in the art that changes may be made in these aspects without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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10-2005-0086586 | Sep 2005 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2006/002749 | 7/13/2006 | WO | 00 | 6/20/2008 |