The disclosure generally relates to a system and method for printing upon an artificial fishing lure body.
Artificial fishing lures are used to attract and catch fish. Fishing lures are created in a wide variety of shapes and sizes. Soft fishing lures may be constructed with a polyvinyl chloride and an oil-based resin mixture and may be formed into a shape attractive to a fish, such as a worm, crayfish, or into a tubular jig body. Fly-fishing lures may include a mixture of feathers and thread tied around a hook. Hard-bait lures may include a lure body, with one or more hooks or treble hooks attached thereto. Examples of hard-bait lures may include spoons, crankbaits, and floating minnows.
Hard-bait lures may include a metallic, polymerized, or wooden lure bodies, with a paint coating upon the lure body to provide an attractive appearance to the lure body. Some paint coatings are created to mimic prey fish or prey creatures upon which a target species of fish may eat. Some paint coatings provide a particular color or pattern of colors selected to induce a fish to strike the lure. Some paint coatings include flash or shine selected to similarly induce a fish to strike the lure. Some paint coatings may be selected to attract consumers, for example, with a logo, photographic image, or a personal message displayed upon the lure body.
Applying a paint coating upon a lure body may be a costly and labor-intensive process. In one embodiment, painting one side of a lure body may include priming the lure body, permitting the primer to air dry, and a sequence of utilizing stencils and an air brush for air-striping, sealing, clear coating, buffing, and re-sealing the lure body. One manufacturer has used marketing to boast that all of their lures take two days to paint.
A system for printing upon an artificial fishing lure body is provided. The system includes a printing device. The printing device includes a printing head operable to spray at least one liquid substance onto the artificial fishing lure body and an ultraviolet light emitting device operable to apply an ultraviolet light beam upon the fishing lure body and dry the at least one liquid substance. The system further includes a fixturing tray including a fixturing detail operable to hold the artificial fishing lure body while the artificial fishing lure body is sprayed.
In some embodiments, the at least one liquid substance includes a colored paint.
In some embodiments, the colored paint includes a cyan paint, a magenta paint, and a yellow paint.
In some embodiments, the printing head is further operable to spray a primer.
In some embodiments, the printing head is further operable to spray a clear-coat liquid.
In some embodiments, the printing device includes an ultraviolet light-equipped flatbed inkjet printer. The colored paint includes a cyan paint, a magenta paint, and a yellow paint, the printing head is further operable to spray a primer, and the printing head is further operable to spray a clear-coat liquid.
In some embodiments, the fixturing tray includes a first fixturing tray, and the fixturing detail includes a first fixturing detail operable to hold the artificial fishing lure body in a first orientation. The system further includes a second fixturing tray including a second fixturing detail operable to hold the artificial fishing lure body in a second orientation inverted to the first orientation while the artificial fishing lure body is sprayed.
In some embodiments, the fixturing tray includes a first fixturing tray, and the fixturing detail includes a first fixturing detail operable to hold the artificial fishing lure body in a first orientation. The fixturing tray includes a second fixturing detail operable to hold the artificial fishing lure body in a second orientation inverted to the first orientation while the artificial fishing lure body is sprayed.
In some embodiments, the fixturing detail includes one of a depression formed in a surface of the fixturing tray, a raised surface protruding above the surface of the fixturing tray, or a pin operable to be inserted within a mating opening on the artificial fishing lure body.
In some embodiments, an ultraviolet light emitting device includes a light emitting diode.
In some embodiments, the ultraviolet light emitting device is formed integrally with the printing head.
According to one alternative embodiment, a system for printing upon an artificial fishing lure body is provided. The system includes a printing device. The printing device includes a printing head operable to spray at least one liquid substance including a colored paint onto the artificial fishing lure body, moveable tray platform, and an ultraviolet light emitting device operable to apply an ultraviolet light beam upon the fishing lure body and dry the at least one liquid substance. The system further includes a fixturing tray affixed to the moveable tray platform and including a fixturing detail operable to hold the artificial fishing lure body while the artificial fishing lure body is sprayed. The fixturing detail includes one of a depression formed in a surface of the fixturing tray, a raised surface protruding above the surface of the fixturing tray, or a pin operable to be inserted within a mating opening on the artificial fishing lure body. The printing head is controlled to automatically move in a left direction and a right direction over the fixturing tray. The moveable tray platform is controlled to automatically move in a forward direction and in a rearward direction. The colored paint includes a cyan paint, a magenta paint, and a yellow paint, the printing head is further operable to spray a primer, and the printing head is further operable to spray a clear-coat liquid.
According to one alternative embodiment, a method for printing upon an artificial fishing lure body is provided. The method includes disposing the artificial fishing lure body upon a fixturing tray, moving the fixturing tray within an ultraviolet light-equipped flatbed inkjet printer. The method further includes, within the ultraviolet light-equipped flatbed inkjet printer, utilizing a printing head to spray at least one liquid substance onto the artificial fishing lure body and applying an ultraviolet light beam upon the artificial fishing lure body to dry the at least one liquid substance.
In some embodiments, utilizing the printing head to spray the at least one liquid substance onto the artificial fishing lure body includes utilizing multiple passes of the printing head to create a three-dimensional pattern upon the artificial fishing lure body.
In some embodiments, utilizing the printing head to spray the at least one liquid substance onto the artificial fishing lure body includes spraying an etching chemical upon the artificial fishing lure body and applying the ultraviolet light beam upon the fishing lure body to dry the etching chemical. The method further includes, subsequent to applying the ultraviolet light beam upon the fishing lure body to dry the etching chemical, spraying a paint upon the artificial fishing lure body and applying the ultraviolet light beam upon the fishing lure body to dry the paint.
In some embodiments, utilizing the printing head to spray the at least one liquid substance onto the artificial fishing lure body includes spraying a primer upon the artificial fishing lure body and applying the ultraviolet light beam upon the fishing lure body to dry the primer. Utilizing the printing head to spray the at least one liquid substance further includes, subsequent to applying the ultraviolet light beam to the primer, spraying a paint upon the artificial fishing lure body and applying the ultraviolet light beam upon the fishing lure body to dry the paint. Utilizing the printing head to spray the at least one liquid substance further includes, subsequent to applying the ultraviolet light beam to the paint, spraying a clear-coat upon the artificial fishing lure body and applying the ultraviolet light beam upon the fishing lure body to dry the clear-coat.
In some embodiments, disposing the artificial fishing lure body upon the fixturing tray includes disposing the artificial fishing lure body upon a first fixturing detail upon the artificial fishing lure body. The method further includes, subsequent to applying the ultraviolet light beam upon the artificial fishing lure body, removing the artificial fishing lure body from the first fixturing detail and flipping the artificial fishing lure body to an inverted orientation. The method further includes disposing the artificial fishing lure body upon a second fixturing detail upon the fixturing tray and utilizing the printing head to spray the artificial fishing lure body in the inverted orientation.
In some embodiments, disposing the artificial fishing lure body upon the fixturing tray includes disposing the artificial fishing lure body upon a first fixturing detail upon the artificial fishing lure body. The method further includes, subsequent to applying the ultraviolet light beam upon the artificial fishing lure body, removing the artificial fishing lure body from the first fixturing detail and flipping the artificial fishing lure body to an inverted orientation. The method further includes disposing the artificial fishing lure body upon a second fixturing detail upon a second fixturing tray and utilizing the printing head to spray the artificial fishing lure body in the inverted orientation.
The above features and advantages and other features and advantages of the present disclosure are readily apparent from the following detailed description of the best modes for carrying out the disclosure when taken in connection with the accompanying drawings.
Artificial baits for fishing, which are attached to the end of a fishing line and equipped with a hook are readily available in a multitude of styles and a wide variety of material compositions, shapes, sizes, and illustrated features. Various individual or combined illustration sets (i.e. shapes, patterns, colors, hues, and artificial bait characteristics) are utilized to attract both fish to strike the lure and consumers to purchase the lure. Relatively minor changes in lure appearance may affect relatively large changes in fish behavior. However, lure patterns and paint configurations are difficult to tweak or try small variations thereupon.
Methods in the art for priming and/or appending illustrated designs, embossing fixtures, and/or affixing clear-coatings onto artificial fishing lure bodies primarily involve lengthy processes of painting or brushing on primers and illustrations, embossments, and clear-coatings by hand; but can also include using dyes or pre-printed stickers (e.g., decals).
Artificial fishing lure bodies or lure bodies that are hand painted by brush or airbrush take an inordinately long time to create. In many cases it takes days from start to finish just to create one illustrated lure. After the lure is thoroughly cleaned it may then be primed. The primers are then left to dry until the paint is no longer tacky. The lure is then cleaned again, oftentimes painted with a single color and left to dry. The painting and dry-time continues until as many colors and designs are applied as desired to create the particular illustration.
Painting by hand may be wildly inconsistent, but the process can include the use of stencil work which compounds the issue due to the difficulty of precision stencil placement by hand and the fact that paint builds up on the stencil over time and can create runoff, blotching, or overspray marks, which are both unintentional and undesirable in the finished work. When the priming and hand painting has concluded, may embossment and clear-coating begin. A practice in the art for creating embossments, such as attaching imitation fish eyes, is done via fastening the feature to the lure body with glue. There are a myriad of other clear-coat options on the market today. Further, painting by hand may limit designs that may be employed, for example, with some designs only being possible with the precision of computer-guided printing.
Dyes and conventional painting materials too are notoriously ineffective on bare metal surfaces that are composed of anything other than aluminum, titanium, or magnesium. Many metal fishing lure bodies are made from ½ hard cartridge brass, steel, or nickel-plated ½ hard brass or steel, materials which are notorious for being difficult to paint upon and tend to cause applied paint to flake off over time and usage. Other metal types which may be better substrates for painting purposes may be unusable as fishing lure bodies for other reasons (density, corrosion, high cost, etc.)
Printing paint or toner dyes upon bare metal surfaces poses challenges. Print applications upon metal are used in the art in signage and relegated to either stainless steel or aluminum metal surfaces, or clear-coat or pre-primed metal surfaces. The former being sometimes porous enough to accept inks from a print device, the latter being no different from time consuming processes using paints and clear-coatings previously discussed. Even when printing on these metal compositions the use of a standalone, separate process clear coat is employed.
Stickers, vinyl or otherwise, present serious challenges with flat adherence to tightly concave and/or convex surfaces which causes wrinkles in the vinyl that either stay in the design or need to be cut and overlapped, thus causing either unsightly and unwanted seams in the illustrations or the inability to cover the whole side of the artificial bait.
Furthermore, current techniques for embossing onto artificial fishing lure bodies primarily involve gluing on accessories such as faux fish eyes, then clear-coating over the top of the accessory. These accessories are either created as a secondary and stand-alone process or purchased from third parties for use. Either option results in a more complicated and less productive process.
Additionally, lure bodies that are popular today often do not have smooth finishes and will oftentimes have augmented surfaces created by the lure die press or molding process. Stickers, however, are quite unsuitable for adhering to any lure finish other than smooth surfaces. For example, when stickers are applied to hard-bait lure surfaces such as fish scale, hex, or hammered designs this leaves air pockets under the sticker and will oftentimes conceal the very exterior lure finish the angler was purchasing in the first place. Likewise, where lure bodies that include die stamped designs or manufacturer logos, the stickers reduce the three-dimensional artwork to flat, two-dimensional designs, thus lacking both texture and depth.
Hard-bait lure manufacturers are reluctant to bring new design illustrations to market due to the uncertainty of how well they will perform in the field and the significant time and costs involved. Field testing lure designs presents challenges for lure manufacturers. Customizable lure designs may be expensive or impractical to employ. An ability to create illustrated lure design features and publish them on hard-bait artificial lures has therefore been limited to either a.) teams within large corporations such as Berkley® and Rapala® or b.) to the owners and painters within a handful of smaller lure manufacturers such as Al's Goldfish lure Co., or Williams® Wabbler. Further, customizable lure vendors have offered simple consumer printing upon lure surfaces, for example, with cellular pictures being printed upon a pre-primed/pre-manufactured lure body with simple printer ink. Such consumer-grade printing, similar to widely-performed printing performed on paper surfaces, without use of etching chemicals or clearcoat protection and lacking texturing, would not be suitable for sustained fishing use and would lack flash/shine properties that induce fish strikes/improve the sporting performance of the lures.
Paint may be quickly cured or dried with an application of ultraviolet (UV) light. Computerized printers or printing devices are utilized in the art to apply ink or paint upon a substrate surface according to a programmed pattern. One embodiment of printer device may be described as a real-time UV equipped curable CMYK (cyan, magenta, yellow, and key color (wherein the key color may be black)) and white plus clear printer device. In one embodiment, such a real-time UV curable CMYK plus white plus clear printer may additionally be capable of applying an etching chemical to a bare lure body surface prior to an application of paint.
A system and method for printing upon artificial fishing lures is provided. One or more lure bodies may be loaded into a fixturing tray. The fixturing tray with at least one lure body is loaded into a real-time UV equipped curable CMYK and white plus clear printer device. In one embodiment, a printed for use with the disclosed method and system may be described as a UV equipped light emitting diode (LED) flatbed inkjet printer. Throughout the disclosure, primers, paints, inks, clear-coats, etching chemicals and other similar liquids are useful and may be applied through such a UV equipped LED flatbed inkjet printer through processes used in the art. Throughout the disclosure, paints and inks are intended to be similar or the same material, a pigmented liquid which may be applied to a lure body, a primer coat applied to a lure body, etc. and dried through an application of UV light. A programmed sequence including at least one iteration of applying a liquid coating upon the lure body and utilizing UV light to cure the liquid coating is performed. The liquid coating may include a primer and/or cyan, magenta, yellow, black, and white paint or ink. The liquid coating may include a clear coating. The liquid coating may include a liquid applied to create a three-dimensional pattern upon the lure body. Such a liquid used to create the three-dimensional pattern may include relatively increased viscosity to aid the liquid in staying in an applied shape until it is cured or dried with UV light. In another embodiment, multiple passes of a printing head with a same or a typical paint used upon a rest of the lure body may be used to create the three-dimensional pattern. The system and method may include flipping or adjusting the lure body upon the fixturing tray or utilizing a second fixturing tray to apply a liquid coating upon an additional portion of the lure body. When the lure body is initially bare metal, the system and method may include applying a rapid-drying, low viscosity etching liquid to the lure body prior to applying paint or a clear coating to improve adhesion.
Other types of printer devices may additionally or alternatively be utilized. For example, a pad printing head may be utilized which dips a pad into a liquid reservoir and then touches the pad to an artificial fishing lure body. In another embodiment, a printer device with multiple printing heads may be utilized, for example, with each of the printing heads performing different operations upon the artificial fishing lure body.
Referring now to the drawings, wherein like reference numbers refer to like features throughout the several views,
The first side 12 is illustrated including a paint layer 20 covering a left side of the lure body 10, a paint layer 22 covering a right side of the lure body 10, illustrated features 24 taking place of the paint layer 20 and paint layer 22 on the lure body 10, speckled paint dops 30 applied over a top of paint layer 20, three-dimensional ridge features 28 applied over the top of paint layer 22, and an attached decorative attachment 26.
Upon the first side 12, the paint layer 20 and the paint layer 22 are illustrated applied over the primer 44, meeting with each other, and staying in distinct areas relative to each other. The speckled paint dop 30 and the three-dimensional ridge feature 28 are illustrated applied over the paint layer 20 and the paint layer 22, respectively. A clear-coat 32 may be applied over a top of the other layers and features. Upon the second side 14, a paint layer 21 is illustrated applied over the primer 44, a decorative attachment 26 such as a sticker or decal is illustrated attached to the paint layer 21 with glue or other adhesive, and the clear-coat 32 is illustrated applied over the paint layer 21 and the decorative attachment 26. The features, shape, layers, materials, and other aspects of the fishing lure 5 are exemplary. A number of different variations are envisioned, and the disclosure is not intended to be limited to the examples provided herein.
The UV LED inkjet printer device 300 is illustrated with a semi-manual operation being implied thereto, with one fixturing tray 200 being provided to the device at a time. It will be appreciated that the process may be automated, for example, with a conveyor system providing a stream of the fixturing trays 200 being constantly fed through the UV LED inkjet printer device. In one embodiment, a subsequent automated station upon the conveyor may flip the lure bodies 10 upon the fixturing tray 200, and a subsequent operation with the UV LED inkjet printer device 300 or a second UV LED inkjet printer device 300 being used to treat the flipped lure bodies 10.
Similarly, the second alternative fixturing detail 530 includes a pin 532. The pin 532 is operable to be inserted within a center portion of a hollow artificial fishing lure body 520. The artificial fishing lure body 520 includes an exemplary soft-body lure including a rubberized tubular jig body which may be constructed of exemplary plastisol or vinyl plastic. Bu fully inserting the pin 532 into the artificial fishing lure body 520, the artificial fishing lure body 520 is disposed in a known position upon the fixturing tray 500.
For the printer device to accurately print upon the lure body or lure bodies disposed on the fixturing tray, a location or position of the lure bodies may be determinable. For example, the fixturing tray may be affixed to the printer device, such that a location of fixturing details upon the fixturing tray is knowable. In this way, a lure body precisely placed upon the fixturing details is disposed in a known position, and a print head of the printer may be controlled through a series of motions and spray commands to accurately imprint a desired illustration upon the lure body. In another embodiment, the printer device may include a camera or other sensor device that may gather data regarding a location of a lure body placed within the printer device, and that gathered data may be processed to accurately control the printer head through a series of motions and spray commands to precisely imprint a pattern upon the lure body. In one embodiment, a fixturing tray may include a printed pattern there upon which may be recognized and processed by the printer to determine a location and orientation of the fixturing tray.
Hard-bait lure bodies made from metals other than ½ hard brass, nickel-plated ½ hard brass, or nickel-plated steel may be used. Non-metal or non-plastic composite, hard-bait lure bodies may be used.
Illustrations may be non-stochastic or not random patterns. A method for creating an electronic illustration for printing is through a combination of manual vector art, color and design duplication of illustrations created by hand, or using pre-existing and readily available, open-source illustration designs; for example, using the open-source software, INKSCAPE.
Illustrations used upon the lure bodies may be stochastic. Images may be created in a myriad of different ways with or without the aid of computer programs or software programming.
In one embodiment, a UV curable, 5 color (CMYK, and White), plus Clear ink printer may include a Direct Jet LED UV flatbed printer by Direct Color Systems®. The UV printer may be capable of UV curing of inks in real-time, simultaneously while the system prints the electronic illustrations.
Various real-time curable ink print devices are available, and any of those machines may be used to print electronic illustrations.
In one embodiment, the inks for real-time UV LED, artificial lure printing are Multisolve™ IRF6T White, IRF6, IRF4, & IR2 Pigmented & UV-Stable UV LED, Inks by Direct Color Systems®. In one embodiment, the products may be compatible with the real-time UV curable, 5 color (CMYK, and White), plus Clear, Direct Jet LED UV printer, by Direct Color Systems®.
Various real-time curable inks are available, and any of those may be used to print electronic illustrations.
In one embodiment, a low viscosity primer used on bare metal hard-baits for the purpose of etching and adhesion promotion may include Verifix® by BOHLE®. In one embodiment, the combination of phosphonic acid and Bis(methacryloyloxyethyl) hydrogen phosphate has proven effective in promoting durability and rigidity in print surfaces. Describing durability, the ink stays on the lure over time, even when submerged in water as is performed with fishing techniques. Describing rigidity, the ink is less prone to flaking, even when colliding with underwater structure, as is common during employment of fishing techniques.
Phosphoric acid may useful in some embodiments, in bare metal etching. In one embodiment, phosphoric acid may be excellently utilized with Bis(methacryloyloxyethyl) hydrogen phosphate as a low-viscosity compliment for both phosphoric acid and isopropyl alcohol. Bis(methacryloyloxyethyl) hydrogen phosphate when used in proportion to phosphoric acid, has a thinning effect, thus reducing the viscosity of the solution and creating a situation where the etchment may be applied and dry quickly without the overburden of residual residue. This method allows for bare metals such as brass and nickel to be etched at a supramolecular level, and therefore improving adherence of ink/s to bare metal at a nano level.
Various adhesion promotion products exist including isopropyl alcohol, phosphoric acid and isopropyl alcohol, and any of those may be used for purposes of etching. Phosphonic acid and phosphoric acids are tautomers, compounds which differ in the orientation of their protons and electrons, and each are derivatives of phosphorus acid, and both are similarly effective as etchments for purposes described above.
In one embodiment, the print sequence may include etching with a low viscosity primer by wiping the surface of the lure to be printed with a cloth and allowing it to dry, priming the lure with a solid base color, and then printing the illustration on one side of the lure. Also useful is the simultaneous embossment of one portion of the printed side/s of the lure. For instance, an embossed faux, fisheye. Also useful is then to apply a UV cure gloss clear-coat, including for example Alumi-UV by Amulilite.
Lure bodies may be etched and not print primed; or conversely, print primed and not etched. For instance, bare metal lure bodies may be etched, not primed, and print illustrated to give the lure a darker and more metallic hue appearance. Non-bare metal lure bodies may not be etched but may be print primed a solid color.
Lure bodies may be print primed using a transparent or semi-transparent base coat/primer in lieu of a solid base coat or print primed but illustrated using another method. Lure bodies may be print illustrated but not initially print primed. For instance, lure bodies may be print primed and then illustrated with an airbrush.
Print primers, illustrations, and/or textures may be printed on one half or on one side of the lure. For instance, casting or trolling spoons with diecast designs to improve light reflectivity may be printed on approximately 50% of either the concave or convex side. They may be printed on the whole of the side, either the concave or convex side.
A print embossment may or may not be utilized using a method other than real-time UV cure print embossing. For instance, artificial lure bodies could be print primed and/or print illustrated and then embossed using another method, such as the glue-on method for an a la carte accessory utilization.
A lure may be primed and illustrated using another method but print embossed using the real-time UV cure ink/s. For instance, a lure may come pre-primed from the manufacturer, then illustrated using an airbrush, but then placed in a tray and print embossed using real-time UV cure ink/s.
A clear-coat may or may not be applied using a method other than real-time UV cure ink. For instance, artificial lure bodies could be print illustrated and/or print primed and then sealed with a more traditional clear-coat such as lacquer or 2k urethane clear-coating.
A lure may be primed, illustrated, and/or embossed in a first process step using another method, but, in a second process set, be print clear-coated using real-time UV cure ink. For instance, a lure may come pre-primed from the manufacturer, then illustrated using an airbrush, but then placed in a tray and print clear-coated using real-time UV cure ink.
Examples of systems, equipment and/or apparatus, and methods according to the disclosed implementations are described in this section. These examples are provided exclusively to add context to and aid in the comprehension of the disclosed implementations. Implementations may be conducted without some of these specific details. In other instances, in order to avoid unnecessarily obscuring implementations, well known process/method steps have not been described in detail. Other applications are possible; thus, the following examples should not be taken as definitive or limiting either in setting or in scope.
While the best modes for carrying out the disclosure have been described in detail, those familiar with the art to which this disclosure relates will recognize various alternative designs and embodiments for practicing the disclosure within the scope of the appended claims.
This disclosure claims priority to Provisional Patent Application No. 63/083,373 filed on Sep. 25, 2020, which is hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
20190021299 | Fishback, Jr. | Jan 2019 | A1 |
Number | Date | Country | |
---|---|---|---|
20220097420 A1 | Mar 2022 | US |
Number | Date | Country | |
---|---|---|---|
63083373 | Sep 2020 | US |