The present disclosure relates to a device for a work machine, and in particular to a device and method for protecting a hydraulic cylinder assembly of a work machine.
Work machines or vehicles, such as bulldozers, generally include hydraulic cylinder assemblies that are used to move one or more components of the machine for lifting or moving material in a work environment. Typical hydraulic cylinder assemblies include a piston rod that extends at least partially through a cylinder tube. The piston rod slides with respect to the tube between a first position, a second position, and positions therebetween, driving movement of the one or more components of the machine.
During operation of the machine in certain environments, like landfills or other locations in the waste industry, these hydraulic cylinders are exposed to debris (e.g., waste, garbage, mud, dirt, etc.). Flying debris, like plastic bags, may encounter the hydraulic cylinders, and there is a risk of such debris being sucked into the cylinders. This could lead to increased maintenance costs and machine downtime. The present disclosure provides a scraper assembly that may be removably installed onto a hydraulic cylinder to prevent or reduce debris from entering the hydraulic cylinder.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all of its features.
In one form, the present disclosure provides a hydraulic cylinder that includes a cylinder, a rod slidingly disposed in the cylinder, and a scraper assembly. The cylinder extends between a first end and a second end and includes a retention feature positioned adjacent to the first end. The scraper assembly circumscribes the rod and the cylinder. The scraper assembly includes a ring, a collar and a plate. The ring includes an outer surface and a radially spaced inner surface. The inner surface contacts a portion of the rod. The collar includes a first portion adjacent to a first surface contacting the outer surface of the ring and a second portion adjacent to a second surface contacting the retention feature of the cylinder. The plate contacts the first surface of the collar. The scraper assembly is removably installed onto the hydraulic cylinder.
In some configurations of the hydraulic cylinder of the above paragraph, the retention feature defines one or more notches.
In some configurations of the hydraulic cylinder of either of the above paragraphs, a first plurality of fasteners secure the plate to the collar. The first plurality of fasteners extend through each of the one or more notches of the retention feature. The first plurality of fasteners cooperate to limit rotation of the plate and the collar relative to the cylinder.
In some configurations of any of the above paragraphs, the first surface of the collar defines a plurality of apertures extending therethrough. A second plurality of fasteners are received in the plurality of apertures. The second plurality of fasteners cooperate to secure the plate to the collar.
In some configurations of any of the above paragraphs, the ring extends between a first surface and an axially spaced second surface. A step extends radially inward from the inner surface and is positioned between the first surface of the ring and the second surface of the ring. A first portion of the ring is defined between the first surface and the step. A second portion of the ring is defined between the step and the second surface.
In some configurations of any of the above paragraphs, one of the first portion and the second portion of the ring contacts the rod and the other of the first portion and the second portion is spaced apart from the rod.
In some configurations of any of the above paragraphs, the first surface of the ring contacts the plate, the second surface of the ring contacts the collar, and the second portion of the ring contacts the rod.
In some configurations of any of the above paragraphs, the first surface of the ring contacts the collar, the second surface of the ring contacts the plate, and the second portion of the ring contacts the rod.
In some configurations of any of the above paragraphs, the scraper assembly further includes a seal.
In some configurations of any of the above paragraphs, the seal includes an outer surface and an inner surface spaced radially inward from the outer surface. The outer surface of the seal contacts a third portion of the collar. The inner surface of the seal contacts the rod.
In some configurations of any of the above paragraphs, the ring is formed of a metallic material.
In some configurations of any of the above paragraphs, the ring is formed of bronze, copper, alloys thereof, and combinations thereof.
In some configurations of any of the above paragraphs, the ring includes a first semi-circular ring and a second semi-circular ring.
In some configurations of any of the above paragraphs, the plate includes a first semi-circular plate and a second semi-circular plate.
In some configurations of any of the above paragraphs, the collar includes a first semi-circular collar and a second semi-circular collar.
In another form, the present disclosure provides a hydraulic cylinder for a work vehicle including a cylinder, a rod slidingly disposed in the cylinder and a scraper assembly. The cylinder extends between a first end and a second end. A retention feature is positioned adjacent to the first end. The scraper assembly includes a first semi-circular ring and a second semi-circular ring contacting the first semi-circular ring. The first semi-circular ring and the second semi-circular ring circumscribe and contact a portion of the rod. The scraper assembly includes a first semi-circular collar and a second semi-circular collar contacting the first semi-circular collar. A first portion of the first semi-circular collar and the second semi-circular collar contact the retention feature of the cylinder. A second portion of the first semi-circular collar and the second semi-circular collar contact the first semi-circular ring and the second semi-circular ring. The scraper assembly includes a first semi-circular plate and a second semi-circular plate contacting the first semi-circular collar. The first semi-circular plate and the second semi-circular plate circumscribe the rod. The first semi-circular collar, the second semi-circular collar, the first semi-circular plate, and the second semi-circular plate cooperate to radially compress the first semi-circular ring and the second semi-circular ring against the rod.
In some configurations of the above paragraph, the first semi-circular plate contacts both of the first semi-circular collar and the second semi-circular collar. The second semi-circular plate contacts both the first semi-circular collar and the second semi-circular collar.
In some configurations of either of the above paragraphs, the scraper assembly includes a first semi-circular seal and a second semi-circular seal. The first semi-circular collar, the second semi-circular collar, the first semi-circular plate, and the second semi-circular plate cooperate to radially compress the first semi-circular seal and the second semi-circular seal against the rod.
In another form, the present disclosure provides a method of assembling a scraper assembly onto a hydraulic cylinder. The method includes attaching at least two scraper ring pieces around a rod; attaching at least two collar pieces around a cylinder and the at least two scraper ring pieces; attaching at least two plate pieces around the rod; inserting a first plurality of bolts and a second plurality of bolts through the at least two plate pieces and the at least two collar pieces; and tightening the first plurality of bolts and the second plurality of bolts.
In some configurations of the above paragraph, the method further includes, prior to the attaching of the at least two collar pieces, attaching at least two scraper seal pieces around the rod.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
With reference to
The work vehicle 10 may include a vehicle frame or chassis 12, a body 14 mounted to the chassis 12, a plurality of wheels 16 supported by the chassis 12, a drive system (not shown), an operator cab 18, and a blade 20. The blade 20 may be movably connected to the body 14 via a first set of hydraulic cylinders 22 (also referred to as the “first hydraulic cylinder assembly 22”). Additionally or alternatively, the blade 20 may be movably coupled to the chassis 12 via a second set of hydraulic cylinders 24 (also referred to as the “second hydraulic cylinder assembly 24”). The first set of hydraulic cylinders 22 includes a first hydraulic cylinder 26 mounted to a first side 27 of the work vehicle 10 and a second hydraulic cylinder 28 mounted to a second side 29 of the work vehicle 10. The first set of hydraulic cylinders 22 and the second set of hydraulic cylinders 24 cooperate to move the blade 20 in one or more directions during operation of the work vehicle 10. For example, the blade 20 may be movable in a first (e.g., up/down) direction, second (e.g., fore/aft) direction, a third (e.g., tilted in plane) direction, and optionally a fourth (e.g., swiveled) direction to clear and/or relocate waste, rubble, dirt, etc.
With reference to
The cylinder 30 is fixed to the body 14 of the vehicle 10. For example, the cylinder 30 may be fixed via one or more fasteners (e.g., nuts, bolts, rivets, ties), brackets, or links. The rod 32 may be fixed (e.g., rotatably fixed) to the blade 20 of the vehicle 10, such as via the attachment body 42.
As best shown in
The retention feature 44 defines one or more grooves or notches 48. The notches may extend from the first surface 45 towards the second surface 46. The notches 48 may have a generally semi-circular shape, although other shapes and configurations are contemplated. The notches 48 are configured to receive fasteners therein (see, e.g., the first plurality of fasteners 60). In the configuration shown in
A scraper assembly 50 is removably installed onto the hydraulic cylinder assembly 22 at or near the first end 36 of the cylinder 30. As will be described in greater detail below, when installed, the scraper assembly 50 is fixed to and circumscribes the cylinder 30 and the rod 32. The scraper assembly is configured to prevent debris (e.g., plastic bags, garbage, waste, etc.) from entering the cylinder 30, thereby reducing the amount of debris trapped in the cylinder 30.
Referring to
Each of the collar 52, the plate 54, and the scraper ring 56 include at least two distinct pieces that are joined or coupled together during assembly. In this way, the scraper assembly 50 may be removably installed to the hydraulic cylinder assembly 22 after the assembly of the work vehicle 10 (e.g., by retrofitting at a dealership or after-market facility), thereby eliminating or reducing the additional work required to service and retrofit the hydraulic cylinder assembly 22 to install a scraper assembly. For example, the scraper assembly 50 may be installed and/or removed from the hydraulic cylinder assembly 22 without disassembling the hydraulic cylinder assembly 22. It follows that the scraper assembly 50 including the collar 52, plate 54, and scraper ring 56, each having at least two pieces, facilitates efficient and cost-effective assembly onto and removal from the hydraulic cylinder assembly 22 compared to conventional assemblies.
The collar 52 may be formed of a metallic material, a polymeric material, or a composite material. The collar 52 includes a first collar 52a (e.g., a first semi-circular collar) and a second collar 52b (e.g., a second semi-circular collar) (collectively the “collars 52a, 52b”). Each of the collars 52a, 52b extends between a first surface 62 and an axially spaced second surface 64. The first surface 62 defines a plurality of apertures 65 extending therethrough. Each of the collars 52a, 52b includes an outer surface 66 and an inner surface 68 spaced radially inward from the outer surface 66. Each of the collars 52a, 52b may extend in a semi-circular shape between a first end 70 and a second end 72. A first step or flange 74 extends radially inward from the inner surface 68 and is positioned between the first surface 62 and the second surface 64. A second step or flange 76 extends radially inward from the inner surface 68 and is positioned adjacent to the second surface 64. The first step or flange 74 defines a first or ring engaging portion 80 (
When installed, the first collar 52a and the second collar 52b cooperate to circumscribe the cylinder 30 and rod 32. Specifically, the first end 70 of the first collar 52a abuts and contacts the first end 70 of the second collar 52b and the second end 72 of the first collar 52a abuts and contacts the second end 72 of the second collar 52b. As best shown in
The plate 54 may be formed of a metallic, polymeric, or composite material. The plate 54 includes a first plate 54a (e.g., a first semi-circular plate) and a second plate 54b (e.g., a second semi-circular plate) (collectively the “plates 54a, 54b”). Each of the plates 54a, 54b extend between a first surface 90 and an axially spaced second surface 92. The plates 54a, 54b extend in a semi-circular shape between a first end 94 and a second end 96. The plates 54a,54b include an outer surface 97 and an inner surface 99 spaced radially inward from the outer surface 97. The plates 54a, 54b define a plurality of apertures 98 extending between the first surface 90 and the second surface 92.
When installed, the first plate 54a and the second plate 54b cooperate to circumscribe the rod 32. Specifically, the first end 94 of the first plate 54a abuts and contacts the first end 94 of the second plate 54b and the second end 96 of the first plate 54a abuts and contacts the second end 96 of the second plate 54b. As best shown in
As best shown in
The plurality of apertures 98 of the plates 54a, 54b are aligned with the plurality of apertures 65 of the collars 52a, 52b. The second plurality of fasteners 58 are received in a portion of the apertures 95, 98 to secure and retain the plates 54a, 54b to the collars 52a, 52b and thereby retain the collars 52a, 52b to the cylinder 30.
At least two of the plurality of apertures 98 of the plates 54a, 54b are aligned with the notches 48 of the retention feature 44. The first plurality of fasteners 60 are received in the apertures 98 and the notches 48. The first plurality of fasteners 60 retain the plates 54a, 54b and collars 52a, 52b to the cylinder 30 and also reduce rotation of the plates 54a, 54b and/or collars 52a, 52b during operation of the hydraulic cylinder assembly 22. It is contemplated that some rotational movement of the collar may be permitted to reduce stress during operation and prevent mechanical failure.
The scraper ring 56 is formed of a metallic material. The metallic material may include brass, copper, zinc, lead, tin, manganese, nickel, iron, alloys thereof, and/or combinations thereof. The scraper ring 56 is configured to prevent or inhibit debris from entering the cylinder by contacting or “scraping” the rod 32 as it moves between its fully extended and fully retracted positions. As such, the scraper ring 56 must exhibit a hardness, strength, and durability sufficient to effectively remove debris from the rod 32 while minimizing wear (e.g., scratching) of the rod 32.
Referring to
With renewed reference to
The collar 52 and the plate 54 cooperate to retain the scraper ring 56 around the rod 32. Specifically, the collar 52 and the plate 54 cooperate to compress the scraper ring 56 radially inward around the rod 32. The scraper ring 56 is positioned within the ring engaging portion 80 of the collar 52 such that the inner surface 68 of the collar 52 contacts the outer surface 108 of the scraper ring 56 (see, e.g.,
As the rod 32 moves between the first (e.g., fully extended) position and the second (e.g., fully retracted) position, debris may attach to the rod 32. The scraper ring 56, which is retained in position by the collar 52 and the plate 54, contacts the rod 32. The plate 54 and the collar 52 cooperate to radially compress the scraper ring 56 against the rod 32. The interference between the scraper ring 56 and the rod 32 prevents debris from entering into the cylinder 30 and/or building up on the rod 32. Thus, the hydraulic cylinder assembly 22 is less likely to require maintenance during its life cycle as compared to a hydraulic cylinder assembly that is free of a scraper assembly. Retaining the scraper ring 56 in this manner axially restrains the scraper ring 56 and limits deformation that may result from movement of the rod 32 during operation.
With reference to
As best shown in
As best shown in
Referring to
When installed, the first seal 158a and the second seal 158b cooperate to circumscribe the rod 32. Specifically, the first end 204 of the first seal 158a abuts and contacts the first end 204 of the second seal 158b. The second end 206 of the first seal 158a abuts and contacts the second end 206 of the second seal 158b.
The collar 52 and the plate 54 cooperate to retain the scraper ring 56 and the scraper seal 158 around the rod 32. At least a portion of the scraper ring 56 and the scraper seal 158 contact the rod 32 to prevent debris from entering the cylinder 30.
The scraper ring 56 is positioned within the ring engaging portion 180 of the collar 152. The scraper ring 56 of the scraper assembly 150 is oriented in the opposite direction as compared to the scraper ring 56 of the scraper assembly 50. In other words, in the configuration of
The scraper seal 158 is positioned within the seal engaging portion 183 of the collar 152. The second surface 202 of the scraper seal 158 abuts and contacts the third step 178 of the collar 152. The scraper seal 158 at least partially engages the scraper ring 56. Specifically, the first surface 100 of the scraper ring 56 contacts the surface 220 of the step 212 of the scraper seal 158. Additionally, the inner surface 110 of the cavity portion 114 of the scraper ring 56 contacts the outer surface 208 of the first portion 214 of the scraper seal 158. The inner surface 110 of the cylinder engaging portion 116 of the scraper ring 56 and the inner surface 210 of the first portion 214 of the scraper seal 158 contact the rod 32.
With reference to
Next, at 306, the method 300 includes attaching at least two collar pieces around the cylinder and the scraper ring (and optionally the scraper seal). The attaching may include positioning a first semi-circular collar and a second semi-circular collar around a retention feature of the cylinder. The cylinder may define pre-formed notches. The attaching may include aligning the collar with the pre-formed notches of the retention feature.
Next, at 308, the method 300 includes attaching two plate pieces around the rod. For example, the attaching may include positioning a first semi-circular plate and a second semi-circular plate around the rod such that a surface of each of the first semi-circular plate and the second semi-circular plate contacts a surface of both of the first semi-circular collar and the second semi-circular collar.
At 310, the method includes inserting a first plurality of fasteners and a second plurality of fasteners through the plate and collar. The first plurality of fasteners may be received in the notches of the retention feature. At 312, the method 300 includes tightening the fasteners. In this way, the plate and the collar cooperate to retain the scraper ring, and optionally the scraper seal, against the rod.
The method 300 may optionally include removing the scraper assembly from the hydraulic cylinder assembly. It should be appreciated that the method 300 does not require any disassembly of the hydraulic cylinder assembly to install or remove the scraper assembly.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 63/579,434, filed on Aug. 29, 2023. The entire disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
63579434 | Aug 2023 | US |