System and method for reducing or combating display bowing

Information

  • Patent Grant
  • 10757844
  • Patent Number
    10,757,844
  • Date Filed
    Wednesday, July 3, 2019
    4 years ago
  • Date Issued
    Tuesday, August 25, 2020
    3 years ago
Abstract
An apparatus and method for reducing or combating bowing of an electronic display layer located behind a cover panel is provided. A rear panel is positioned behind the electronic display layer. An air pathway includes a first gas pathway between said cover panel and the electronic display layer, a cavity located between the electronic display layer and the rear panel, and a second gas pathway located behind the rear panel. The air pathway is configured to cause the pressure of air in the cavity to be lower than the pressure of air in the first gas pathway.
Description
TECHNICAL FIELD

Exemplary embodiments of the present invention relate generally to assemblies for electronic displays.


BACKGROUND AND SUMMARY OF THE INVENTION

Electronic displays have grown in popularity not only for indoor use, but also for outdoor use. One exemplary application, without limitation, is the digital out of home market where the electronic displays are increasingly replacing the use of static posters. The use of electronic displays is advantageous because they allow images to be changed quickly as well as permit the use videos and interactive displays, among other benefits. Such displays may be used for advertisements, public announcements, information, wayfinding, and the like.


Such outdoor, and some indoor, displays are sometimes encased in a housing to protect them from environmental conditions. The housing may be designed to resist, mitigate, manage, control, or prevent water, precipitation, dust, and air contaminant intrusion, vandalism, tampering, wind, temperature changes, solar loading, extreme temperatures, and the like. Oftentimes, these displays are placed outdoors where they are subject to extreme temperatures, drastic temperature changes, and significant solar loading. If the temperature inside the housing gets too high or too low the electronic displays and related components may be damaged. As such, the temperature inside the housing must be maintained at acceptable levels. In order to maintain the temperature inside the housings at acceptable levels, a number of gas pathways are generally placed through the housing. Sometimes, a combination of open loops carrying ambient air and closed loops carrying circulating gas are used.


Over time, the market has demanded increasingly larger displays. These larger displays have correspondingly larger surface areas and often require correspondingly larger, in size or number, gas pathways to maintain the temperature in the housing. As the dimensions of these displays and corresponding gas pathways have increased, the potential for the displays to bow outwardly has increased. This is because, typically, the displays are mostly unsupported. The displays are generally mounted along their perimeter so illumination from the backlight is permitted to reach the entirety of the display, among other considerations. Thus, a large section of the display is not directly mounted to a housing or other stabilizing or supporting structure, which may allow bowing of the display. Additionally, the asymmetrical temperature loading of various layers and components of the display may contribute to such display bowing. Further still, some displays have a gap between the electronic display itself and a cover panel located in front of the electronic display. As the electronic display bows towards the cover panel, the gap between the cover panel and the display may be narrowed and a resulting venturi effect may be created. The venturi effect may increase the bowing forces.


Such bowing can cause damage to the display, distortion of the displayed image, and may disrupt airflow through the open and closed loops. In some cases, the electronic display may bow outwardly enough that it contacts the cover panel. This may not only interrupt normal thermal management but may also result in significant heat transfer from the solar loaded cover panel to the electronic display. This may rapidly cause permanent damage to the display. Therefore, what is needed is a system and method for reducing or combating bow in an electronic display.


Additionally, display assemblies comprising a backlight sometimes have a sealed cavity for the backlight. As the illumination devices and other components of the backlight generate heat, heat can become trapped in this cavity. Because the cavity may be completely or partially sealed, the heat may build up and cause damage to components of the assembly. Therefore, what is needed is a system and method for removing heat from the backlight cavity.


The present invention is a system and method for reducing or combating bow in an electronic display. The present invention is also a system and method for removing heat from the backlight cavity. The present invention provides a first gas pathway through first gas pathways between a cover panel and an electronic display and an additional flow path through a backlight cavity located in the space between the electronic display and a backlight. The flow of air through the backlight cavity removes heat from the backlight cavity generated by the illumination devices or other components.


The amount or speed of airflow through the first gas pathway and the backlight cavity may be controlled so as to create a pressure drop in the backlight cavity as compared to the first gas pathway. This pressure drop may result in forces which tend to pull the electronic display away from the cover panel, thereby reducing or eliminating the bowing. In particular, a support or a bracket may be used to create an entrance gap and exit gap into and out of the backlight cavity. In this way the amount or speed of airflow through the backlight cavity may be controlled. The entrance gap may be smaller than the exit gap. In exemplary embodiments, an angled section may extend from the distal end of the bracket located near the exit gap. The angled section may extend towards the side of the housing to restrict the flow of air from the first gas pathway into a second gas pathway located behind the backlight. The constriction of this air may create a venturi effect, creating a low-pressure zone near the angled section to pull circulating gas through the backlight cavity.





BRIEF DESCRIPTION OF THE DRAWINGS

In addition to the features mentioned above, other aspects of the present invention will be readily apparent from the following descriptions of the drawings and exemplary embodiments, wherein like reference numerals across the several views refer to identical or equivalent features, and wherein:



FIG. 1 is a perspective view of an exemplary display assembly in accordance with the present invention also indicating section lines A-A;



FIG. 2 is a top sectional view of an exemplary display assembly embodiment taken along section line A-A of FIG. 1;



FIG. 3 is a top sectional view of another exemplary display assembly embodiment taken along section line A-A of FIG. 1;



FIG. 4 is a top section view similar to FIG. 2 illustrating an exemplary pressure analysis where the display bowing is reduced or eliminated;



FIG. 5 is a top section view similar to FIG. 3 illustrating another exemplary pressure analysis where the display bowing is reduced or eliminated;



FIG. 6 is an exemplary graphical representation of another exemplary pressure analysis;



FIG. 7A is a side view of another exemplary display assembly in accordance with the present invention;



FIG. 7B is a front view of the display assembly of FIG. 7A also indicating section line B-B;



FIG. 8 is a top sectional view taken along section line B-B of FIG. 7B also indicating detail A;



FIG. 9 is a detailed top sectional view of Detail A of FIG. 8;



FIG. 10 is a front perspective view of another exemplary display assembly in accordance with the present invention also indicating section line C-C;



FIG. 11 is a top perspective sectional view taken along section line C-C of FIG. 10 also indicating Detail B and Detail C;



FIG. 12 is a detailed top sectional perspective view of Detail B of FIG. 11;



FIG. 13 provides another angle of Detail B of FIGS. 11-12;



FIG. 14 is a detailed top perspective sectional view of Detail C of FIG. 11;



FIG. 15 is a detailed top perspective sectional view similar to FIG. 14 illustrated in greater detail and from a different angle;



FIG. 16 is another exemplary pressure analysis similar to FIG. 6;



FIG. 17 is a top sectional view similar to FIG. 11 showing an exemplary air flow velocity analysis also indicating Detail D and Detail E;



FIG. 18 is a detailed top sectional view of Detail D of FIG. 17; and



FIG. 19 is a detailed top sectional view of Detail E of FIG. 17.





DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENT(S)

Various embodiments of the present invention will now be described in detail with reference to the accompanying drawings. In the following description, specific details such as detailed configuration and components are merely provided to assist the overall understanding of these embodiments of the present invention. Therefore, it should be apparent to those skilled in the art that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present invention. In addition, descriptions of well-known functions and constructions are omitted for clarity and conciseness.



FIG. 1 is a perspective view of an exemplary display assembly 10 in accordance with the present invention also indicating section line A-A. The display assembly 10 may comprise an electronic display 14 located in a housing 16. In exemplary embodiments, the electronic display 14 is a liquid crystal display (LCD). However, any type of electronic display 14 may be used, such as but not limited to, a LCD, light emitting diode (LED) display, organic LED display, plasma display, or the like. The electronic display 14 may optionally comprise one or more diffuser sheets or optical films. A cover panel 12 may be located in front of the electronic display 14. The cover panel 12 may be located substantially parallel to, spaced apart from, and in front of the electronic display 14. The cover panel 12 may form the front surface of the housing 16. The cover panel 12 may be comprised or a transparent or translucent material such as, but not limited to, a glass or acrylic. The cover panel 12 may be comprised or multiple layers. As will be shown and described in greater detail herein, one or more electronic displays 14 and corresponding components may be used, including but not limited to, a pair of electronic displays 14 placed back to back within the housing 16. Regardless, an intake 18 may extend along either side or the upper portion of the housing 16, though any location is contemplated. As will be shown and described in greater detail herein, an exhaust 20 may be located along the lower edge of the display assembly 10, though any location is contemplated.



FIG. 2 is a top section view taken along section line A-A of FIG. 1 illustrating an exemplary display assembly 10 using a single electronic display 14. A backlight 30 may be located behind the electronic display. The backlight 30 may be located behind, substantially parallel to, and spaced apart from, the electronic display 14. The backlight 30 may comprise a number of illumination devices, such as but not limited to light emitting diodes (LEDs), located on a pan. In exemplary embodiments, the backlight 30 may comprise a number of illumination devices arranged in a spaced pattern to provide a directly backlit arrangement. In other exemplary embodiments, the backlight 30 may comprise a number of illumination devices arranged in a line along one or more sides of the electronic display 14 in an edge lit arrangements. In still other exemplary embodiments, the backlight 30 may form a part of the electronic display 14, such as without limitation with an organic LED display. In such embodiments, a backlight pan may be located behind the electronic display 14. The backlight pan may be a metal sheet or the like.


Regardless, a rear plate 32 may be located behind the backlight 30. The rear plate 32 may be located behind, spaced apart from, and substantially parallel to the backlight 30. A first gas pathway 22 may be located in the space between the rear surface of the cover panel 12 and the front surface of the electronic display 14. This space may also be referred to as the LCD cavity herein. The first gas pathway 22 may be configured to receive circulating gas 24. The circulating gas 24 may travel through the first gas pathway 22 and into a second gas pathway 26 located behind the backlight 30.


The second gas pathway 26 may be located in the space between the rear plate 32 and the rear of the housing 16. The second gas pathway 26 may comprise a heat exchanger 28 and an electronics cavity 30, though such is not required. The heat exchanger 28 may be any type of heat exchanger 28. The heat exchanger 28 may be mounted to the rear plate 32, though any location is contemplated. In exemplary embodiments, the heat exchanger 28 occupies a first portion of the second gas pathway 26 and the electronics cavity 34 occupies a second portion where various electronic components may be located. The heat exchanger 28 may also be part of a second open loop pathway. These various electronic components may be used to operate the display assembly 10. After traveling through the second gas pathway 26, the circulating gas 24 may return to the first gas pathway 22, thus creating a closed loop. Stated another way, the closed loop may encircle the electronic display 14. One or more closed loop fans 35 may be placed along the closed loop so as to control the speed and amount of circulating gas 24 pass through the closed loop, or through the first gas pathway 22 or the second gas pathway 26. In exemplary embodiments, the closed loop fan 35 may be located between the heat exchanger 28 and the electronics cavity 34, though any location is contemplated.


In exemplary embodiments, a corrugation layer 38 may be located between the rear surface of the backlight 30 and the front surface of the rear plate 32. The corrugation layer 38 may be configured to receive ambient air 44. The space between the rear plate 32 and the backlight 30 may define a first open loop channel 37. The ambient air 44 may also flow through the heat exchanger 28 (the second open loop pathway). Ambient air 44 may enter the assembly 10, pass through the first or second open loop pathways and then exit the assembly 10, thus creating an open loop. One or more open loop fans 33 may be placed along the open loop to control the amount or speed of ambient air 44 flowing through the open loop, or through the corrugation layer 38 or the heat exchanger 28.


A backlight cavity 36 may be located in the space between the rear surface of the electronic display 14 and the front surface of the backlight 30. A portion of the circulating gas 24 may be separated from the remainder of the circulating gas 24 and travel into or through the backlight cavity 36. This portion of the circulating gas 24 may also be referred to herein as the backlight cavity gas 25. The backlight cavity gas 25 that exits the backlight cavity 36 may be rejoined with the circulating gas 24. The backlight cavity 36 may be framed on the sides, at least in part, by supports 47. In exemplary embodiments, a first supports 47 is located on the side of the backlight cavity 36 which receives the backlight cavity gas 25 and a second support 47 is located on the side of the backlight cavity 36 where the backlight cavity gas 25 exits the backlight cavity 36.


The supports 47 may extend from the rear surface of the electronic display 14 to support various components, such as but not limited to, a diffuser, optical films, a transparent sheet, or the like, located between the electronic display 14 and the backlight 30. The supports 47 may be spaced apart from the backlight 30 or the electronic display 14 at one or more locations to define an entrance gap and an exit gap for the backlight cavity gas 25 to enter or exit the backlight cavity 36, respectively. In other exemplary embodiments, the supports 47 may comprise a number of aperture which define the entrance gap and the exit gap. As will be explained in greater detail herein, the backlight cavity gas 25 may be maintained at a lower pressure relative to the circulating gas 24 traveling through the first gas pathway 22, though such is not required.


In exemplary embodiments, the pressure of the backlight cavity gas 25 may be kept relatively low by controlling the amount or speed of the backlight cavity gas 25 permitted to enter and exit the backlight cavity 36. The amount or speed of the backlight cavity gas 25 may be controlled, at least in part, by the dimensions and/or shape of the backlight cavity 36. In exemplary embodiments, the gap between the supports 47 and the front surface of the backlight 30 may be sized and configured to control the amount or speed of the backlight cavity gas 25 allowed to enter and exit the backlight cavity 36. In exemplary embodiments, the gap between the support 47 located at the entrance to the backlight cavity 36 may be smaller than the gap between the support 47 located at the exit of the backlight cavity 36 to reduce the pressure of the backlight cavity gas 25.


Alternatively, or in addition, the amount or speed of air permitted to enter and exit the backlight cavity 36 may be controlled by brackets 48. In exemplary embodiments, a first bracket 48 is located on the side of the backlight cavity 36 which receives the backlight cavity gas 25 and a second bracket 48 is located on the side of the backlight cavity 36 where the backlight cavity gas 25 exits the backlight cavity 36. The brackets 48 may be substantially shaped as an upside-down “L” and may extend from either edge of the electronic display 14 so as to also frame the backlight cavity 36. The gap between the bracket 48 and the surrounding structure, including but not limited to, the backlight 30 and the corrugation layer 38, may be sized and configured to control the amount or speed of the backlight cavity gas 25 allowed to enter and exit the backlight cavity 36. In exemplary embodiments, the gap between the bracket 48 located at the entrance to the backlight cavity 36 may be smaller than the gap between the bracket 48 located at the exit of the backlight cavity 36 to reduce the pressure of the backlight cavity gas 25.


In exemplary embodiments, some or all of the brackets 48 may comprise an angled section 49 extending from an end thereof. This angled section 49 may be angled, oriented, sized, shaped, and otherwise configured to likewise to control the amount or speed of the backlight cavity gas 25 allowed to enter and exit the backlight cavity 36. In exemplary embodiments, the angled section 49 may only be located on the exit of the backlight cavity 36 to assist in reducing the pressure of the backlight cavity gas 25.


In exemplary embodiments, the angled section 49 may extend towards the side of the housing. The angled section 49 may extend into the flow of circulating gas 24 passing from the first gas pathway 22 into the second gas pathway 26. The angled section 49 may disrupt a portion of such flow and instead permit said backlight cavity gas 25 to rejoin the remainder of the circulating gas 26. As the angled section 49 may restrict the flow of circulating gas 24 passing from the first gas pathway 22 into the second gas pathway 26, the angled section 49 may create a venturi effect and result in a lower pressure area near the exit of the backlight cavity 36. This lower pressure area may force or encourage the backlight cavity gas 25 to enter, flow through, and exit the backlight cavity 36. This may affect the relatively pressure of the backlight cavity gas 25 and the resulting forces on the electronic display 14. The angle of the angled section 49 may be engineered and adjusted to provide a desirable flow through the backlight cavity 36 and resulting force on the electronic display 14.


The amount or speed of the circulating gas 24 permitted to enter and exit the backlight cavity 38 (the backlight cavity gas 25) may be predetermined to account for anticipated bowing of the electronic display 14. Indeed, the amount or speed of the backlight cavity gas 25 may determine the pressure of the backlight cavity gas 25, and thus the resulting force on the electronic display 14. For example, without limitation, enough resulting force may be desirable to substantially cancel out the bowing of the electronic display 14. However, too much resulting force may compress the electronic display 14, resulting in image distortion and/or damage to the electronic display 14. In exemplary embodiments, a pressure difference between 0-0.5 psi between the circulating gas 24 flowing through the first gas pathway 22 and the backlight cavity gas 25 may be desirable, though any relative pressures are contemplated. For example, without limitation, the supports 47, the brackets 48, and the angled section 49 may be sized to create a predetermined relative pressure drop. Similarly, the angle of the angled section 49 may be selected to create a predetermined relative pressure drop. It is contemplated that other control devices may be used to control the amount or speed of the backlight cavity gas 25 such as, without limitation, fans, structural obstructions, diffusers, filters, throttles, valves, flow splitters, or the like.



FIG. 3 is a top sectional view of another exemplary display assembly 10 embodiment taken along section line A-A of FIG. 1. The display assembly 10 illustrated and described with respect to FIG. 3 is similar to the display assembly 10 illustrated with respect to FIG. 2 with the addition of a second electronic display 14 placed back to back with the first electronic display 14. Related components for the second electronic display, such as but not limited to, a second cover panel 12, a second backlight cavity 36, may likewise be placed back to back with the first electronic display 14. In this embodiment, the circulating gas 24 may separate after traveling through the second gas pathway 26 such that a portion flows in front of each electronic display 14. Similarly, a portion of the circulating gas 24 may be separated and may flow as backlight cavity gas 25 through each respective backlight cavity 36. The circulating gas 24 flowing in front of each of the respective electronic display 14 may be rejoined at the other end of the first gas pathway 22 and flow through the second gas pathway 26. In such embodiments, the second gas pathway 26 may share a common heat exchanger 28, electronics, electronics cavity 34, and other related components, though such is not required. It is contemplated that separate closed loop pathways may instead be utilized. It is further contemplated that additional electronic displays 14 in various locations are contemplated.



FIG. 4 is a top sectional view similar to FIG. 2 illustrating an exemplary pressure analysis for the display assembly 10. Similarly, FIG. 5 is a top sectional view similar to FIG. 3 illustrating an exemplary pressure analysis for the display assembly 10. FIGS. 4 and 5 demonstrate how bowing of the electronic display 14 may be reduced or eliminated. These analyses are merely exemplary and are not intended to be limiting. Any dimensions, temperatures, pressures, and the like are contemplated.


As can be seen in both FIG. 4 and FIG. 5, the pressure of the backlight cavity gas 25 located in the backlight cavity 38 is relatively low as compared to the pressure of the circulating gas 24 located in the first gas pathway 22 along the entirety of the first gas pathway 22. For example, but not to serve as a limitation, the pressure of the backlight cavity gas 25 is illustrated as green, thereby indicating a lower pressure, as compared to the pressure of the circulating gas 24 in the first gas pathway 22 which is illustrated yellow to indicate a higher pressure. The indicated pressure drop may create forces which counteract the bowing of the electronic display 14 that may otherwise occur, leading to decreased or eliminated bowing of the electronic display 14 as shown.



FIG. 6 is an exemplary graphical representation of another exemplary pressure analysis illustrating differential pressure between the first gas pathway 22 (also referred to as the LCD cavity, the front glass air gap, or the LCD-front glass air gap herein) and the backlight cavity 36 (also referred to as the LED cavity herein). This analysis and the results are merely exemplary and are not intended to be limiting. Any dimensions, temperatures, pressures, and the like are contemplated. The detailed data used to produce the graphical representation shown in FIG. 6 is as follows:









TABLE 1







LCD-FRONT GLASS AIR GAP DATA














Abs Pressure
Temperature


X [in]
Y [in]
Z [in]
[lbf/in{circumflex over ( )}2]
(Fluid) [° C.]














28
−14
4.25
15.64857752
80.1480277


14
−14
4.25
15.64646607
79.09110465


0
−14
4.25
15.6454628
75.28046445


−14
−14
4.25
15.6448872
75.11193992


−28
−14
4.25
15.64592538
73.22106961


28
0
4.25
15.65053391
76.47154539


14
0
4.25
15.64905628
76.15458164


0
0
4.25
15.64821219
72.39194399


−14
0
4.25
15.64801795
71.92009026


−28
0
4.25
15.64829522
69.78575356


28
14
4.25
15.65330566
72.50363672


14
14
4.25
15.65321209
71.96269658


0
14
4.25
15.65307815
67.82091386


−14
14
4.25
15.65242712
67.46451856


−28
14
4.25
15.65168999
65.76823918
















TABLE 2







LED CAVITY (ABS PRESSURE PSI) DATA














Abs Pressure
Temperature


X [in]
Y [in]
Z [in]
[lbf/in{circumflex over ( )}2]
(Fluid) [° C.]














28
−14
3.37
15.64622021
87.70353149


14
−14
3.37
15.64566772
87.96110944


0
−14
3.37
15.64512518
91.58209795


−14
−14
3.37
15.644584
79.94765992


−28
−14
3.37
15.64401504
79.7297815


28
0
3.37
15.64615716
88.11894204


14
0
3.37
15.64556531
86.24853469


0
0
3.37
15.64509058
77.61667113


−14
0
3.37
15.64448586
75.67236919


−28
0
3.37
15.64400603
74.72774976


28
14
3.37
15.64606925
89.41494757


14
14
3.37
15.64557001
82.3178322


0
14
3.37
15.6449758
83.04160394


−14
14
3.37
15.64443134
76.65225751


−28
14
3.37
15.64397409
71.0659114
















TABLE 3





DIFFERENTIAL PRESSURE


(LCD-LED) (PSI)















0.002357311


0.000798346


0.000337611


0.000303201


0.001910336


0.004376755


0.003490969


0.003121612


0.003532089


0.004289189


0.007236418


0.007642077


0.008102352


0.007995777


0.0077159
















TABLE 4







CHART DATA











−14
0
14
















28
0.002357
0.004377
0.007236



14
0.000798
0.003491
0.007642



0
0.000338
0.003122
0.008102



−14
0.000303
0.003532
0.007996



−28
0.00191
0.004289
0.007716










As can be seen, the pressure of the backlight cavity gas 25 located in the backlight cavity 38 is relatively low as compared to the pressure of the circulating gas 24 located in the first gas pathway 22 along the entirety of the first gas pathway 22. The resulting pressure drop may create forces which counteract the bowing of the electronic display 14 that may otherwise occur, leading to decreased or eliminated bowing as shown in this figure. It is notable that while the pressure differential (here, a relative pressure drop) between the data points in the backlight cavity 36 and the corresponding data points in the first gas pathway 22 may be relatively small, when multiplied by the number of square inches in the corresponding electronic display 14, the resulting forces can be significant.



FIG. 7A and FIG. 7B illustrate another exemplary display assembly 10 in accordance with the present invention. Ambient air 44 may be ingested into the top of the display assembly 10 and exhausted from the bottom of the display assembly 10, thus creating an open loop.



FIG. 8 and FIG. 9 illustrate another exemplary embodiment of the display assembly 10. As illustrated, circulating gas 24 may flow through the electronics cavity 34. A first portion of the circulating gas 24 may enter the first gas pathway 22, and a second portion of the circulating gas 24 may enter the backlight cavity 36 (i.e., the backlight cavity gas 25). The circulating gas 24 be rejoined when exiting the first gas pathway 22 and the backlight cavity 36 and returning to the electronics cavity 34, thus creating a closed loop. The electronics cavity 34 may comprise one or more heat exchangers 28, though such is not required. In exemplary embodiments, the heat exchanger 28 may comprise one or more closed loop channels 29 for the circulating gas 24. Ambient air 44 may travel through one or more of the first open loop channels 37. The ambient air 44 may also travel through one or more open loop channels 27 in the heat exchanger 28.



FIG. 10 through FIG. 15 illustrate another exemplary embodiment of the display assembly 10. This embodiment may likewise comprise supports 47, brackets 48, and an angled section 49 similar to those described herein. Multiple angled sections 49 may extend from the brackets 48.


A first exit gap 45 may be located between the support 47 and the rear plate 32. In exemplary embodiments, the second exit gap 43 may be located between a distal end of the support 47 and the front surface of the rear plate 32. A second exit gap 43 may be located between the bracket 48 and the housing 16. Alternatively, or in addition the second exit gap 43 may be located between the angled section 49 and the housing 16. In exemplary embodiments the portion of the housing 16 defining the second exit gap 43 may be a sidewall of the housing 16 which also defines a portion of the electronics cavity 34. The first exit gap 45 and the second exit gap 43 may permit the backlight cavity gas 25 to escape the backlight cavity 36 and rejoin the remainder of the circulating gas 24.


A second entrance gap 41 may be located between the support 47 and the rear plate 32. In exemplary embodiments, the second entrance gap 41 may be located between a distal end of the support 47 and the front surface of the rear plate 32. A first entrance gap 39 may be located between the brackets 48 and the housing 16. In exemplary embodiments the portion of the housing 16 defining the first entrance gap 39 may be a sidewall of the housing 16 which also defines a portion of the electronics cavity 34. The second entrance gap 41 and the first entrance gap 39 may permit a portion of the circulating gas 24 (i.e., the backlight cavity gas 25) to separate from the remainder of the circulating gas 24 and enter the backlight cavity 36.


As previously described, in exemplary embodiments the first entrance gap 39 is smaller than the second exit gap 43. In exemplary embodiments the second entrance gap 41 is smaller than the first exit gap 45. However, any size first entrance gap 39, second exit gap 43, second entrance gap 41, and first exit gap 41 is contemplated.



FIG. 16 is another exemplary pressure analysis and data output similar to FIG. 6. The detailed data used to produce the graphical representation shown in FIG. 16 is as follows:









TABLE 5







Medium - Fluid; Iteration = 376











X [in]
Y [in]
Z [in]
Pressure [lbf/in{circumflex over ( )}2]
Temperature (Fluid) [° C.]














−13
−27
3.41
15.95534082
82.80915223


−13
0
3.41
15.95415027
78.80780428


−13
27
3.41
15.95314981
76.73172097


0
−27
3.41
15.95525719
89.47604249


0
0
3.41
15.95417125
89.92926056


0
27
3.41
15.95312927
82.66170811


13
−27
3.41
15.95527029
92.04619987


13
0
3.41
15.95415218
97.38758681


13
27
3.41
15.9531214
87.79855441


−13
−27
4.3
15.96863588
79.33436377


−13
0
4.3
15.96969667
76.02973785


−13
27
4.3
15.96581351
74.39993597


0
−27
4.3
15.96603453
80.51190665


0
0
4.3
15.95935343
80.63542739


0
27
4.3
15.96185612
75.60167989


13
−27
4.3
15.96510689
83.28837491


13
0
4.3
15.95824753
80.84146671


13
27
4.3
15.96025992
77.61727691










FIG. 17 through FIG. 19 illustrate an exemplary air flow velocity analysis for the display assembly 10. As can be seen in these figures, a portion of the circulating gas 24 (i.e., the backlight cavity gas 25) may enter the backlight cavity 36 and travel therethrough at generally a relatively lower velocity as compared to the circulating gas 24 traveling through the first gas pathway 22. Also, the angled sections 49 may create an eddy of circulating gas 24 in an area 51 around the angled sections 49 resulting in slowed circulating gas 24 exiting the area 51. Regardless, this area 51 may comprise circulating gas at a relatively low pressure as compared to the circulating gas 24 in the surrounding area. The illustrated analysis is merely exemplary and is not intended to be limiting.


Although the flow of the ambient air 44 and the circulating gas 24 may be shown and described herein with respect to particular directions and orientations, it is contemplated that the ambient air 44 and the circulating gas 24 may flow in other directions. For example, without limitation, ambient air 44 and circulating gas 24 shown as flowing clockwise may flow counter-clockwise, when shown flowing vertically from top to bottom may flow from bottom to top, when shown flowing horizontally from right to left may flow from left to right, when shown flowing vertically may flow horizontally, when shown flowing horizontally may flow vertically, and the like.


Any embodiment of the present invention may include any of the optional or preferred features of the other embodiments of the present invention. The exemplary embodiments herein disclosed are not intended to be exhaustive or to unnecessarily limit the scope of the invention. The exemplary embodiments were chosen and described in order to explain the principles of the present invention so that others skilled in the art may practice the invention. Having shown and described exemplary embodiments of the present invention, those skilled in the art will realize that many variations and modifications may be made to the described invention. Many of those variations and modifications will provide the same result and fall within the spirit of the claimed invention. It is the intention, therefore, to limit the invention only as indicated by the scope of the claims.

Claims
  • 1. An apparatus for reducing or combating bowing of an electronic display layer, said apparatus comprising: a cover panel, wherein the electronic display layer is located behind said cover panel;a rear panel positioned behind the electronic display layer; anda closed loop pathway for circulating gas comprising: a first gas pathway located between said cover panel and the electronic display layer;a cavity located between the electronic display layer and the rear panel; anda second gas pathway located behind the rear panel;wherein the closed loop pathway is configured to cause the pressure of circulating gas in the cavity to be lower than the pressure of circulating gas in the first gas pathway.
  • 2. The apparatus of claim 1 further comprising: a number of illumination devices located on the rear panel to illuminate the electronic display layer.
  • 3. The apparatus of claim 1 further comprising: a number of illumination devices positioned to edge light the electronic display layer.
  • 4. The apparatus of claim 1 further comprising: an open loop pathway for ambient air located behind said rear panel.
  • 5. The apparatus of claim 4 further comprising: a second rear panel located behind said rear panel;a corrugated layer extending between said second rear panel and said rear panel; anda first open loop pathway, forming at least part of said open loop pathway, located between said rear panel and said second rear panel.
  • 6. The apparatus of claim 5 further comprising: a heat exchanger located along the second gas pathway; anda second open loop pathway, forming at least part of said open loop pathway, comprising said heat exchanger.
  • 7. The apparatus of claim 1 further comprising: an entrance gap located at an entrance to the cavity; andan exit gap located at an exit from the cavity, wherein the entrance gap is smaller than the exit gap.
  • 8. The apparatus of claim 1 further comprising: a first airflow modification device associated with an entrance to the cavity and configured to create an entrance gap; anda second airflow modification device associated with an exit from the cavity, and configured to create an exit gap, wherein the entrance gap is smaller than the exit gap.
  • 9. The apparatus of claim 8 further comprising: a housing for the electronic display layer, wherein the second airflow modification device comprises an angled section which extends towards a side of said housing.
  • 10. The apparatus of claim 9 wherein: the angled section is configured to create a venturi effect.
  • 11. The apparatus of claim of 1 wherein: the pressure of the circulating gas passing through the cavity is between 0 and 0.5 psi lower than the circulating gas passing through the first gas pathway.
  • 12. The apparatus of claim 1 wherein: the electronic display layer comprises liquid crystals.
  • 13. The apparatus of claim 2 wherein: each of the number of illumination devices comprise one or more LEDs.
  • 14. A method for reducing or combating bowing of an electronic display layer, said method comprising the steps of: providing a cover panel, wherein the electronic display layer is located behind said cover panel, a rear panel positioned behind the electronic display layer, and a closed loop pathway for circulating gas comprising a first gas pathway located between said cover panel and the electronic display layer, a cavity located between the electronic display layer and the rear panel, and a second gas pathway located behind the rear panel;causing circulating gas to flow through the first gas pathway at a first pressure; andcausing circulating gas to flow through the cavity at a second pressure, wherein the second pressure is lower than the first pressure.
  • 15. The method of claim 14 further comprising the steps of: providing an airflow modification device at an entrance to the cavity, wherein the airflow modification device is configured to cause a pressure drop in circulating gas flowing through the cavity relative to circulating gas flowing through the first gas pathway.
  • 16. The method of claim 14 further comprising the steps of: providing an airflow modification device at an exit to the cavity, wherein the airflow modification device is configured to cause a pressure drop in circulating gas flowing through the cavity relative to circulating gas flowing through the first gas pathway.
  • 17. The method of claim 14 wherein: the first pressure is no more than 0.5 psi greater than the second pressure.
  • 18. The method of claim 14 wherein: the rear panel is a backlight comprising a number of LEDs for illuminating the electronic display layer.
  • 19. An apparatus for reducing or combating bowing of an electronic display layer, said apparatus comprising: a cover panel, wherein the electronic display layer is located behind said cover panel;a rear panel positioned behind the electronic display layer; andan air pathway comprising: a first gas pathway located between said cover panel and the electronic display layer;a cavity located between the electronic display layer and the rear panel; anda second gas pathway located behind the rear panel;wherein the air pathway is configured to cause the pressure of air in the cavity to be lower than the pressure of air in the first gas pathway.
  • 20. The apparatus of claim 19 wherein: the air pathway forms a closed loop.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. non-provisional patent application Ser. No. 15/964,258 filed Apr. 27, 2018, which claims the benefit of U.S. provisional patent application Ser. No. 62/491,123 filed Apr. 27, 2017, the disclosures of all of which are hereby incorporated by reference in their entireties.

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Related Publications (1)
Number Date Country
20190327865 A1 Oct 2019 US
Provisional Applications (1)
Number Date Country
62491123 Apr 2017 US
Continuations (1)
Number Date Country
Parent 15964258 Apr 2018 US
Child 16502515 US