1. Field of the Invention
This invention relates to the field of flow regulation in fluidic devices. Specifically, this invention relates to the field of flow regulation in fluidic devices used in the field of chemical synthesis and analysis.
2. Background of the Invention
Many different methods have been developed for sample preparation, chemical synthesis and chemical analysis. Typical methods include continuous flow analysis and discrete batch analysis. Continuous flow analysis includes establishing a sample pipeline to enable high sample throughput independent of the complexity of the reaction. For instance, continuous flow analysis includes the ability to perform in-line sample treatments such as distillation, digestion, dialysis and solvent extraction in addition to performing complex reactions requiring the sequential addition of multiple reagents. Continuous flow sample processing enables a pipeline to be established which requires a defined amount of time for a reaction followed by processing of one sample within a defined cycle period which is significantly shorter than the reaction time for complex reactions. The major drawbacks to continuous flow analysis include the lack of ability to program tests per sample and excessive reagent usage as they are pumped continuously during the analytical process.
Beyond the analytical difficulties with current methods, continuous flow instruments are negatively impacted by the use of peristaltic pumps to provide motive force for samples and reagents. These pumps limit the performance of continuous flow systems through the peristaltic action that is an intrinsic characteristic of peristaltic pumps. This action causes pulsations in the fluid path that may adversely affect the accurate quantification of analytes passing through the fluidic device to a sample detector. Although they are relatively inexpensive, peristaltic pumps can be problematic for common applications involving sample measurements. For example, the tubing for each of the analytical streams or channels must frequently be replaced, which requires a subsequent clean-up process. Sizing issues must also be rectified in order to achieve proper quantitative “mixing” of analyte and reagents both spatially and volumetrically. Peristaltic pumps typically have a limited number of analytical channels, which each have a limited relative volume. Furthermore, the tubing used in peristaltic pumps often fails due to collapse (i.e., loss of elasticity). This tubing failure generates uneven, or non-reproducible flows, for the different channels of analyte and/or reagents being transported.
Other pumps are also not particularly suitable for a variety of reasons. For example, replacing peristaltic pumps with syringe pumps is very expensive. Moreover, other types of air displacement pumps are not suitable replacements for peristaltic pumps, because they have problems with gas solubility (e.g., air bubbles coming out of solution in the detector) and gas compressibility in the analyte transport process.
Discrete batch analysis operates by adding only the exact amount of reagents required per test per sample, which allows for automated test selection per sample and significant reduction in reagent usage. For instance, discrete batch analysis includes minimizing sample volumes, reagent volumes, and waste generation as well as providing a higher level of automation than continuous flow analysis in test profiling per sample and automated method switching. However, discrete batch analysis has major drawbacks that include (a) decreased sample throughput or number of tests per hour since each sample reaction sequence is treated discretely or independently thereby not enabling a pipeline to be established; and (b) the inability to perform in-line sample preparation.
Disclosed is a system and method of regulating the flow of a fluidic device. An exemplary fluidic device is an analytical detector, and the system and method described herein can be used to provide constant sample flow at a sample detector. The system uses one or more controllers to monitor and control the addition of transport medium, sample, and reagents to one or more analytical streams in order to maintain a constant flow of the analytical streams at one or more analytical detectors. Typically, the flow rate through the analytical stream is controlled by the controllers to properly sequence the addition of the sample and one or more reaction reagents and to permit one or more reaction processes prior to constant flow analysis by the detectors. Embodiments of the system and method provide a sample pipeline with high sample throughput independent of the complexity of the reaction, without the disadvantages of peristaltic pumps or excessively wasteful flow quantities of sample or reagent. Embodiments allow for the dynamic injection of samples and reagents into the sample pipeline on an analysis-by-analysis basis where sample and/or reagent volumes can be optimized for the specific measurement. The result embodies an automated device that, like a discrete batch analysis method, provides a high level of automation, minimizes sample volumes, reagent volumes, and waste generation, while maintaining the continuous flow sample pipeline and throughput capabilities of continuous flow analysis.
An exemplary implementation of the system comprises one or more analytical streams flowing through a pumping system and flow control module, a sample introduction module, a sample reaction module, and a sample detection module. An exemplary pumping system and flow control module comprise a pump, a back pressure regulator and one or more fluidic flow controllers. The pump draws transport medium from a reservoir and directs it to the one or more analytical streams. The back pressure regulator positioned downstream of the pump maintains a constant pressure of the transport medium to each of the analytical streams. The fluidic flow controller maintains a constant flow rate of transport medium in each of the analytical streams. In one implementation of the system, the sample introduction module comprises a syringe pump and an isolation loop. In an embodiment, the sample reaction module includes inlets for the introduction of reagents into the analytical streams and one or more reaction devices, some of which may be user-configurable. The pumping system and flow control module reduce the flow rate of transport medium to compensate for the introduction of sample and reagents into the analytical streams, thereby maintaining a constant flow at the sample detection module.
Also disclosed is a system comprising one or more fluidic carrier streams, a first injection means for injecting a first substance into a carrier stream to make a first stream, a second injection means for injecting a second substance into the first stream to make a second stream, and a flow regulator that maintains the second stream at a constant flow rate by adjusting the flow rate of the carrier stream to compensate for the introduction of the first and second substances. An embodiment of the system comprises a fluidic flow controller comprising a orifice.
Also disclosed is an embodiment of a system for intermittent introduction of sample and reagent(s) into a continuously flowing carrier stream. The system includes a means to propel the carrier stream by a non-pulsatile mechanism, a sample injection valve to introduce the sample into the carrier stream and a means to introduce discrete aliquots of reagents into the continuously flowing stream at pre-programmed intervals. The non-pulsatile characteristic of the carrier stream pumping mechanism of the system allows the location of the sample within the carrier stream to be known at any time following sample introduction into the carrier stream. At least one reagent is added to the sample in the carrier stream when the sample carrier stream is disposed at a desired location in the sample and reagent addition system.
Also disclosed is a system comprising a constant flow pump to deliver a transport medium to a manifold, a back pressure regulator that maintains constant pressure at the manifold, transport medium flowing through the manifold via a flow element, and a valve in the flow element to control the flow of transport medium thereby creating an analytical stream. The system also includes a syringe pump that injects a volume of sample into the analytical stream downstream of the valve, at least one reagent inlet for injecting a reagent into the analytical stream, at least one mixing volume downstream of the reagent inlet, the mixing volume arranged and designed to permit a reaction between said reagent and said sample to create a reaction product, a detector to analyze the reaction product, and a flow controller that controls the valve, the syringe pump, and the reagent injection such that a constant flow of the analytical stream containing the reaction product is delivered to the detector.
Also disclosed is a method for regulating flow in a fluidic device comprising delivering a fluidic carrier stream at a substantially constant flow rate, introducing first and second substances into the carrier stream to make a second stream having a second stream flow rate, and regulating the carrier stream flow rate so that the second stream flow rate remains substantially constant.
The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter that form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiments disclosed may be readily utilized as a basis for modifying or designing other embodiments for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent embodiments do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a detailed description of the preferred embodiments of the invention, reference will now be made to the accompanying drawings in which:
As shown in
As further shown in
In alternative embodiments, any of streams 130, 140, 150, 160 and 170 may be segmented with an alternative phase. The alternative phase may be gas or liquid. In some alternative embodiments, segmentation may be performed at any position along the flow path (e.g., before or after sample introduction). In other alternative embodiments, any of streams 130, 140, 150, 160 and 170 may be de-segmented at any position along the flow path. In addition, alternative flow regimes may be provided at any position along the flow path for any streams 130, 140, 150, 160 and 170. For instance, alternative flow regimes such as, without limitation, bolus flow, laminar flow, turbulent flow, or any combinations thereof may be provided at any position along the flow path.
Sample 135 and reagents 145, 155 and 165 may be added at any angle to the respective stream flow. In an embodiment, sample 135 and reagents 145, 155 and 165 are added at about a 90° angle to the flow path of the respective stream.
It is to be understood that as the sample proceeds through the fluidic conduit, the characteristics of pump 110 may enable the location of the sample zone within the reaction conduits to be known at any given time. For instance, the continuous and non-pulsatile flow allows the sample location within sample and reagent addition process 105 to be known at any time, which allows the proper time at which to add a reagent to be known. It is to be further understood that sample and reagent addition process 105 provides a pulsed or intermittent addition of liquids or gases to a carrier stream (e.g., carrier stream 130) through an addition point (e.g., either a valve or a tee fitting). In such embodiments, successive liquid boluses may be overlaid onto an existing zone. For instance, such an overlay may allow reagent addition in precise quantities and in sufficient volumes for a particular reaction. In addition, the sample/carrier stream (e.g., sample carrier stream 140) may also encounter a solid phase such as an ion exchange, extraction, reduction or oxidation column, a wet or diffusion-based distillation device, a phase combination device, a phase separation device, a heat-based and/or a light-based digestion device and a dialysis device.
It is to be further understood that sample and reagent addition process 105 includes a mixing stage after each addition point. In some embodiments, the distance between the addition points along the flow path is selected to allow a desired mixing of the reagents and sample.
In an alternative embodiment, the exemplary sample and reagent addition process 105 includes at least one additional pump downstream of pump 110.
In some embodiments, sample and reagent addition process 205 includes a method comprised of a carrier stream (or alternatively a propulsion stream) driven forwards and backwards in fluidic conduits by a highly precise pump and one or more additional pumps downstream, operating independently or in series. Such pumps allow for the addition of chemicals (e.g., either continuously or intermittently) to achieve a goal of a selected technique. Without limitation, such techniques my include preparation of a sample using distillation, digestion, dilution, dialysis, solvent extraction, ion exchange, field flow fractionation and derivatization of selected analytes contained in a sample to generate a reaction product that may be subsequently delivered to a detector. Examples of detectors include spectrophotometers and electrochemical detectors for quantification and small scale chemical synthesis.
Sample and reagent addition processes 105, 205 provide a method for the purpose of chemical synthesis, including, but not limited to reaction products quantifiable for analytical purposes, manipulation of cells and bacteria, manipulation of multi-phase streams, ion exchange for both sample preparation and separation applications and field flow fractionation for either sample preparation or separation.
To further illustrate various illustrative embodiments of the present invention, the following examples are provided.
An example application of sample and reagent addition process 105 is in the determination of nitrate in water samples. In preparation for sample processing, a carrier stream was aspirated into a syringe through a valve aligned with a reservoir of deionized water. The valve was then switched to place the syringe in-line with the primary fluidic conduit, and the carrier was pumped downstream through the entire fluidic conduit and into a flow cell where a water baseline was established. This apparatus corresponded with pump 110 in
Once the water baseline was established, the sample was injected into the carrier stream at sample addition point 112 in
Once the reagent baseline (blank) was established, a quantity of sample was introduced into the carrier, and R1 was pulsed into the sample zone in the carrier followed by mixing and reaction. The buffered sample was then pumped through the cadmium reduction conduit followed by addition of R2 to the buffered sample zone and mixing and reaction of R2 with the buffered sample zone. The reaction product was pumped into the absorbance detector flow cell where a transient signal was generated as the transmittance of the light in the flow path was decreased resulting in a transient peak, which represented the distribution of the sample/R1/R2 zones in the carrier and the height and area of which were directly proportional to the quantity of nitrate and nitrate present in the original sample based on a calibration curve.
An embodiment of a system and method for regulating flow to an fluidic device utilizes a electronic controller to integrate one or more fluidic flow controllers and any number of substance introducers (e.g., injectors) based on an algorithm that ensures the total flow rate remains nearly or substantially constant during the injection of samples or reagents in to the flow stream. The controller (a personal computer or imbedded microprocessor properly programmed) controls the independent device timing to maintain the final flow rate at the detector. This front end flow control allows the sensitive and expensive flow sensor in the fluidic flow controller (FFC) to be located where it is only exposed to inert transport medium avoiding corrosive reagents and the possibility of plugging from sample particulates.
The flow rate in a channel can be described generally by the equation:
F
total
F
TM
F
inj 1
+F
inj 2
+F
inj 3
. . . +F
inj n (1)
Where:
Ftotal (or Total Flow)=Total flow rate of the system (2)
FTM=Flow rate of the transport medium (3)
Finj j=the flow rate added by injector j (for j=1 to n) (4)
The basic equation preferably ignores the detail of the acceleration/deceleration profiles of the injectors and the FFC because it is assumed in an embodiment that the acceleration/deceleration profile of the FFC will be the inverse of the acceleration/deceleration profile of the injectors.
System 300 provides a two-part pump system which includes a constant pressure system 320 and a fluidic flow controller (FFC) 310 which utilizes a voltage-controlled orifice (VCO) to vary flow. The combination of constant pressure system 320 and FFC 310 perform the function of pump 110 illustrated in
As illustrated in
Back pressure regulator 323 preferably is disposed in a side stream positioned downstream of the pump 327 between the filter element 329 and transport conduit 305. The back pressure regulator 323 maintains the transport medium at a constant pressure in transport conduit 305 and minimizes any pulsation or other flow irregularities from pump 327. In an embodiment, the preferred constant pressure is 20 psig, and the back pressure regulator 323 preferably maintains the pressure at 20 psig such that the pressure to the transport conduit 305 is also maintained at 20 psig. Back pressure regulator 323 preferably operates by permitting the flow of transport medium therethrough at a varying flow rate to maintain the back pressure at a desired level. Any excess transport medium 326 flowing through back pressure regulator 323 is returned to the reservoir 325 for reuse. The output signal from pressure sensor 321, positioned between the filter element 329 and the back pressure regulator 329, is used to verify performance of pump 327 either manually or through automatic feedback control. Preferably pressure sensor 321 is used to determine the supply side pressure in transport conduit 305. As is well known in the art, the differential pressure between the supply side pressure in transport conduit 305 and the flow side conduit 311 may be used to determine the flow rate in flow side conduit 311.
Controller 420 adjusts VCO 410 to regulate the flow of transport medium 326 from transport conduit 305 into flow side conduit 311. Additions of sample or reagents increase or decrease the flow rate in analytical stream 360, and in an embodiment master controller 390 directs controller 420 to adjust VCO 410 to compensate for the addition of sample or reagent to ensure that the flow rate in analytical stream 360 remains constant or substantially constant. The flow rate of transport medium 326 through FFC 310 is monitored by measuring the differential pressure across capillary tube 460. In another embodiment a single pressure sensor positioned to measure the pressure in flow side conduit 311 could be used in concert with pressure sensor 321 positioned to measure the pressure in transport conduit 305 to determine the flow rate in conduit 311. The differential pressure across capillary tube 460 is sensed by differential pressure sensor 440, which preferably includes an analog-digital converter (not numbered). The output from pressure sensor 440 is input into controller 420 which controls the voltage applied to VCO 410 located upstream from capillary tube 460. In an embodiment the signal from pressure sensor 440 is filtered to remove interference. VCOs (or equivalent variable-sized orifices), fixed orifice elements, capillary tubes and pressure sensors are well-known and readily available to those of skill in the art.
Controller 420 preferably includes a programmable interface controller including a CPU, input/output ports and means for controlling same such as a USART, on-board data space or RAM, memory, and code space or control software, preferably implemented an EPROM, ROM or Flash ROM, that includes instruction codes which when processed by the CPU cause controller 420 to perform the algorithms and methods described herein. An exemplary programmable interface controller is the PIC 18F4520 made by MicroChip Technology, which can be adapted for use in embodiments described herein with development tools such as MPLAB. In an embodiment controller 420 uses a loop control feedback process, preferably a proportional-integral-derivative (PID) control process based on flow rate readings obtained through capillary tube 430 and pressure sensor 440 to change the voltage supplied to VCO 410. Controller 420 preferably uses pulse width modulation (PWM) to control VCO 410. In an embodiment controller 420 includes a control line to control pump 327.
In an embodiment FFC 310 is a slave in a master-slave configuration with master controller 390 and controller 420 receives control input via control line 314 from master controller 390. Preferably master controller 390 provides a control signal indicating the desired flow rate, or alternatively a desired change in flow rate, for transport medium 326 in flow side conduit 311. Controller 420 responds to the control signal from control line 314 by adjusting the size of the orifice in VCO 410 to adjust the flow rate of transport medium 326 in flow side conduit 311. The control signal to FFC 310 may be analog, for example a voltage between 0 and 5 volts dc, or a command issued over a serial link. In an alternative embodiment, controller 420 is integrated with master controller 390, through, for example, common hardware resources and/or common control software. In another alternative embodiment, controller 420 receives control information directly from pump 340 and injectors 364, 370, 376 and 382 by, for example, a serial link or an analog signal line.
Exemplary system 300 includes a valve 330 to enable controlled introduction of fluid into analytical stream 360. Valve 330 preferably is a multi-port valve that provides ports to accommodate at least at least one analytical stream along with sample, transport media and waste. In an embodiment valve 330 is an 8-port rotary valve such as, preferably, a Cavro XL 3000, which allows for up to five analytical streams (only one of which is illustrated in exemplary system 300 in
Those of ordinary skill in the art will appreciate that other types and configurations of valves also can be used in embodiments. An alternative embodiment of a suitable valve is described below and illustrated in
Pump 340 in an embodiment is a syringe pump although other types of pumps, preferably a non-peristaltic pump such as a rotary pump with an injection valve, may be substituted for pump 340. Pump 340 draws a sample from a sample source 335 via sample line 334 through valve 330 and into the isolation loop 350. Pump 340 preferably is controlled by master controller 390. An exemplary pump 340 can be obtained as an assembly with the Cavro XL 3000.
Isolation loop 350 prevents the entry of the sample into the cavity of the pump 340, thereby preventing the transference of one sample into another (i.e., carrier-over). Isolation loop 350 allows for filling pump 340 with inert transport media while having the volume capacity in loop 350 to hold a required quantity of sample without sample ever contaminating the syringe. In the single channel system illustrated in
When exemplary system 300 is initialized, valve 330 is rotated to the waste port and the syringe of pump 340 is driven to the full dispense position. The valve 330 then rotates to the transport medium position and pump 340 draws transport medium 326 from reservoir 325 via line 336 through a port of valve 330 and into pump 340 and isolation loop 350, Valve 330 is again rotated to the waste position and transport medium is expelled through waste line 332 until all air is removed from isolation loop 350. The pump is mounted vertically to ensure any air is displaced prior to liquids, and system 300 is ready to operate.
When priming a sample, valve 330 is rotated to receive sample 333 via sample line 334 and the syringe in pump 340 is driven to aspirate the appropriate volume of sample 333 to fill the dead volume of the sample tubing 334 plus a predetermined excess. Valve 330 is rotated to the waste port and the syringe is driven to full dispense position to expel the excess sample. Valve 330 then rotates back to the sample position and pump 340 pulls a volume of sample 333 into isolation loop 350. Valve 330 rotates to an analysis stream position where pump 340 dispenses the appropriate volume of sample 333 into Tee 359 where it is injected into the transport medium flowing therethrough from flow side conduit 311 and into analytical stream 360. After injection, valve 330 returns to the waste port where any excess sample and a portion of the transport medium are expelled to waste.
As further shown in
In an alternative embodiment, one or more sensors (unnumbered) may be positioned within the waste disposal line 332 to sense the presence (or lack thereof) of fluid therein, and thus minimize the wasteful consumption of sample due to the overloading of the waste disposal line 1250. Preferably such sensors include a conductivity sensor, however, other types of sensors may be used including, but not limited to, optical sensors, capacitance sensors, or pressure sensors. An autosampler probe (unnumbered), well known to those of skill in the art, may be employed in conjunction with the sample line 334 to automate and speed up the analysis of multiple samples.
Exemplary system 300 comprises one or more reagent inlets, preferably four reagent inlets 363, 369, 375, 381, positioned along the length of analytical stream 360 and one or more mixing loops/volumes 366, 372, 378, 384. One or more reagents are introduced into analytical stream 360 at the proper time, place, and flow rate through reagent inlets 363, 369, 375, 381 to react with sample 331 and each other. The flow rate of transport medium 326 in flow side conduit 311 is adjusted inversely in relation to the added flow of the sample and the reagents into analytical stream 360 to maintain a constant or substantially constant flow rate. Although exemplary system 300 illustrates sample being introduced into analytical stream 360 upstream of reagents, it should be understood that in an alternative embodiment one or more reagents can be introduced into analytical stream prior to the introduction therein of any sample.
System 300 includes mixing loops/volumes 366, 372, 378, 384 as reaction devices to enable multiple different reaction sequences. In an embodiment the user can configure one or more of the mixing loops/volumes 366, 372, 378, 384 into any desired reaction device by substituting piping or tubing having any desired configuration, including length (for example, from fractions of an inch to several meters), bore (preferably in a range from mictron sizes to multiple millimeters), shape (for example, straight, serpentine, or undulated), and material (e.g., teflon or polymers, quartz or other glassy type materials, or metallic tubing), as called for by the reactions anticipated to occur within the piping or tubing. Exemplary reaction devices include analytical loops, delay loops, heated or cooled zones, catalytic zones or other reaction support devices.
System 300 provides means to introduce one or more reagents in analytical stream 360 and to control the timing and amount of introduction of reagents. System 300 as shown in
Master controller 390 in exemplary system 300 controls pump 340, valve 330, injector motor drivers 362, 368, 374 and 380 and, via FFC 310, the flow rate of the transport medium in analytical streams 311 and 360 as described below in connection with
Master controller 390 preferably includes control software to control valve 330, the injection devices, i.e., the reagent injector motors 362, 368, 374, 380 and pump 340, and FFC 310. The timing of introduction of reagents or sample can be controlled by master controller 390 based on elapsed time. Suppose, for example, it is desired to control injector 382 to introduce a reagent through inlet 381 into analytical stream 360 to react with sample 331. Because the flow rate of analytical stream 360 is constant or substantially constant and the relevant distance (e.g., between the point wherein sample 331 is introduced into analytical stream 360 and 381) is known, the elapsed time when sample 331 will flow by inlet 381 can be determined and the control software can initiate injector motor 380 at the elapsed time. Alternatively, the timing of introduction of reagent can be determined based on detection of sample or another reaction product in analytical stream 360. In an embodiment, a conductivity sensor can be employed to detect the presence of sample by measuring the conductivity of analytical stream 360 around inlet 381, so that when the conductivity sensor detects a change in conductivity indicating presence of sample, it can trigger injection motor 380 or, preferably, set a flag to trigger injection motor 380 during the next system timer interrupt. It is to be understood that this discussion focusing on injector 382, inlet 381 and injection motor 380 is explanatory and the same principles apply to the other injectors in system 300.
In an embodiment the injection rates and volumes for each injection device are preset to a constant value. When the control software encounters an injection event at injector 382 during servicing of a system timer interrupt, it will signal injector motor 380 to introduce a quantity of reagent corresponding to the preset constant value for the injection rate and volume and the system timer frequency. At the same time, preferably during the same system timer interrupt service routine, the control software will signal FFC 310, via control line 314, to reduce the flow rate of transport medium 326 in flow-side conduit 311 by an amount corresponding to the volume of reagent introduced into analytical stream 360 by injector 382.
In an embodiment, the control software for master controller 390 can employ different injection rates and volumes for each injection device. Preferably the control software will maintain for each injection device a queue containing sequentially-accessed values corresponding to a desired injection rate and volume for each system timer cycle, and these values can be preset or dynamically controlled via master controller software. Preferably a separate queue is used for each sample and reagent injector to allow the controller 390 to compensate for overlapping injections. In an embodiment, pump 340 is adapted to supply sample to multiple channels, i.e., multiple parallel analytical streams, and in that embodiment the control software preferably maintains a separate sample injector queue for each channel.
System 300 also includes a detector 399. Exemplary detectors 399 are an oscilloscope, a photometric detector, a spectrophotometer, an electrochemical detector, and any other form of detector known to those of skill in the art suitable for use in analysis, quantification and small-scale chemical synthesis.
One or more reaction sequences, chemistries or processes may be performed in analytical stream 360 to convert the sample into a reaction product (i.e., analyte) that permits quantification and characterization by detector 399. For example, electrochemical cells, ion exchange, oxidation or reduction chemistries, ultraviolet sources, heat sources, active metal surfaces, catalytic materials, phase separation elements, and digestions may be employed to produce the desired reaction product for quantification and characterization by detector 399. Furthermore, the analytical stream 360 may be configured to have one or more samples present at any given time in a serial arrangement (not shown) along the length of the analytical stream 360. After analytical stream 360 has been analyzed at the detector 399 of system 300, the contents of analytical stream 360 are expelled to waste.
In an alternative embodiment, instead of dispensing the contents of analytical stream 360 to waste, the contents of analytical stream 360 can be recycled to undergo another cycle of reaction processes. This alternative embodiment includes a recycling conduit (unnumbered) with one end connected to a recycling valve (unnumbered) and the other end connected to analytical stream 360 via valve 330 or an injector 364, 370, 376, 382. The recycling valve preferably is connected to analytical stream between mixing volume 384 and detector 399. Preferably master controller 390 controls the recycling valve to recycle the contents of analytical stream 360 and to send the recycled contents of analytical stream 360 to detector 399 after the desired number of cycles.
In a simple sequence a sample and all of its associated injections are completed prior to additional sample processing. When multiple samples are processed in a simple sequence, FFC 310 will make adjustments for each injection, preferably under the control of master controller 390, as illustrated in
In an embodiment in which multiple samples are processed in an oversampling method (i.e., the first sample is still being processed when the second is injected), FCC 310 (preferably as controlled by master controller 390) will make adjustments for multiple injectors acting simultaneously as illustrated in
Beginning with time T4 976, timing diagram 900 shows what happens when two or more samples or reagents are simultaneously added to the system. At time T2 975, a second quantity 932 of sample 930 is added during an interval 936, and FFC 310 reduces FTM 925 by an amount equal to sample flow rate 935 during interval 936 while the sample (932) is being added to maintain Ftotal 915 at the target total flow rate 909. Beginning at time T4 976 during interval 936, a first quantity 951 of Reagent 2 (950). FFC 310 reduces FTM 925 by an amount equal to the sum of sample flow rate 935 and Reagent 2 flow rate 955 during the remainder of interval 936 to maintain Ftotal 915 at the target total flow rate 909. At the end of interval 936, FFC brings sample flow rate 935 and Reagent 2 flow rate 955 back to 0 and transport medium flow rate 925 is restored to the target total flow rate 909.
At time T3 977, a second quantity 942 of Reagent 1 (940) is added, and FFC 310 reduces FTM 925 by an amount equal to Reagent 1 flow rate 945 to maintain Ftotal 915 at the target total flow rate 909. At time T5 978, FFC 310 simultaneously stops adding Reagent 1 (940), i.e., brings Reagent 1 flow rate 945 to 0, and begins adding a first quantity 961 of Reagent 3 (960). FFC 310 reduces FTM 925 by an amount equal to Reagent 3 flow rate 965 to maintain Ftotal 915 at the target total flow rate 909. In the example shown in
At time T2 980 in
At time T3 982, a third quantity 943 of sample Reagent 1 (940) is added, and FFC 310 reduces FTM 925 by an amount equal to Reagent 1 flow rate 945 to maintain Ftotal 915 at the target total flow rate 909. Beginning at time T6 983, a first quantity 971 of Reagent 4 (970) is added, and FFC 310 further reduces FTM 925 by an amount equal to the sum of Reagent 1 flow rate 945 and Reagent 4 flow rate 975 to maintain Ftotal 915 at the target total flow rate 909. At time T5 984, FFC 310 brings Reagent 1 flow rate 945 back to 0 and also begins adding Reagent 3 (960). Beginning at time T5 984, FFC 310 maintains FTM 925 at a flow rate equal to Ftarget 909 minus the sum of Reagent 3 flow rate 965 and Reagent 4 flow rate 975, thereby maintaining Ftotal 915 at the target total flow rate 909. At time 985, FFC 310 brings Reagent 4 flow rate 975 back to 0 and increases FTM 925 so that it equals Ftarget 909 minus Reagent 3 flow rate 965, and FFC 310 maintains this flow rate until time T2 986 when it brings Reagent 3 flow rate 965 back to 0. Also at time T2 986, FFC 310 adds a fourth quantity 934 of sample 930 to the stream. At time T2 986, FFC 310 increases transport medium flow rate 925, to compensate for Reagent 3 flow rate 965 going to 0, and decreases transport medium flow rate 925, to compensate for the increase in sample flow rate 935, with the net effect being that FFC 310 reduces FTM 925 so that it equals Ftarget 909 minus sample flow rate 935. This flow rate is maintained time T4 987, when FFC 310 begins adding a third quantity 953 of Reagent 2 (950) and decreases FTM by the amount of Reagent 2 flow rate 955, so that FTM equals target total flow rate 909 minus the sum of sample flow rate 935 and Reagent 2 flow rate 955. At time 988 FFC 310 takes sample flow rate 935 and Reagent 2 flow rate 955 to 0 and restores transport medium flow rate 925 to the target total flow rate 909.
The system 1010 preferably is not a series of independent modules 1020, 1040, 1060, 1080, but rather is a system comprised of elements that permit improved quantification, throughput (samples per unit time), up time (lower downtime required for maintenance, re-alignment, and calibration), greater flexibility in set up, lower reagent use, limited generation of waste and greater reliability. This system 1010 is described and illustrated in modular form only for the ease of disclosure. While subsystems could be made in a modular form, the system 1010 of a preferred implementation has elements that, while performing varying functions, are closely interdependent and holistically controlled by one or more programmable fluidic flow controllers 1090a-f.
As illustrated in
As shown in
As further illustrated in
Within pumping system and flow control module 1020, the fluidic flow controllers 1090a-f are employed to regulate the flow transport medium through the flow elements 1128a-f of each analytical stream 1030a-f by controlling the VSO valve 1126a-f of each flow element 1128a-f such that a constant flow is delivered to detectors 1082a-f (
As illustrated in
As further shown in
In another embodiment of the system, as shown in
In an embodiment, sample prime pump 1255 is preferably positioned within the waste disposal line 1250 to prime the sample line 1244 with sample from sample source 1248 so that no air or fluid contamination is aspirated into the isolation loop 1245 via the valve (1242 or 1341) during operation of the syringe pump 45 to draw sample.
While it is preferable that the introduction of sample into the analytical streams 1030a-f directs the flow of the analytical streams 1030a-f toward the sample reaction module 1060 and detection module 1080, the flow within the analytical stream/channel 1030a-f need not be single directional. For example, during sample injection, the flow within the analytical stream 1030a-f may briefly reverse to allow rapid injection of the sample into the analytical stream 1030a-f. However, the sample injection cannot overfill the volume of the flow element 1128a-f and flow back to the pumping system module 1020, which could result in some of the sample being transferred into the transport medium reservoir 1112 via backflow pressure regulator 1118. Nevertheless, the back-fill capability (i.e., limited reverse flow) permits rapid filling of the individual analytical stream or channel 1030a-f, and thereby permits the sample introduction module 1040 to rapidly service multiple analytical channels 1030a-f so as to achieve a high analytical throughput.
For non-segmented flow, stipulating both a constant flow rate and flow in a single downstream direction requires the fluidic flow controller 1090a-f to introduce the sample via syringe pump 1246 at the proper time and flow rate so as to not “push” sample upstream within the analytical streams/channels 1030a-f, yet quantitatively transfer the sample to a known volume of transport medium (i.e., a known dilution of sample/analyte, ranging from no dilution to a system or operator determined value). The flow of the analytical streams 1030a-f need not be truly non-segmented and may alternatively consist of spatial regions of higher and lower concentrations of sample/analyte (i.e., known stepwise levels or continuous gradients of sample/analyte). In contrast, segmented flow may be achieved by injecting the typically aqueous sample into the transport medium within the analytical stream 1030a-f, thereby creating a pocket or bolus of analyte sandwiched between the upstream and downstream transport medium. As previously described, the transport medium could be highly purified water (i.e., de-ionized water), a gas (e.g., air, nitrogen, helium, etc.), a hydrophobic media, such as perfluorinated polyether (PFPE), multiply-alkylated cyclopentanes, or any other highly hydrophobic fluid, or any other substance that can create a phase boundary between the analytical sample and the transport medium. Alternatively, segmented flow can be created through the classical method of injecting slugs of air into the transport medium of the analytical streams 1030a-f prior to the point of sample injection within the sample introduction module 1060.
As illustrated in
As generally shown in
Additional techniques, such as auto dilution of sequential analyses, testing for reaction completion by adding excess reagents, determination of kinetic rate information (e.g., reaction/residence time in reactor as function of flow rate versus reaction response), and auto-optimization for method development, may each be employed individually or collectively with one or more implementations of the invention. For example, auto dilution of sequential analyses can occur by either increasing the flow rate of the transport medium or by injecting/introducing less sample into the transport medium of the analytical streams by employing a smaller sample volume. Furthermore, as previously disclosed, path switching may be employed to improve throughput by allowing a first portion of an analytical stream to proceed along a first reaction pathway (i.e., to be subjected to a specific set of reagents and reaction processes), and a second portion of the analytical stream (or its reaction product) to be routed into a parallel second reaction pathway and subjected to alternative reagents and reaction processes. Several analytical determinations may then be conducted using one or more detectors including, but not limited to, detection of analytes in the first and/or second portions of the analytical stream, followed by detection of analytes in the first reaction product, and finally, detection of analytes in the second reaction product.
A conventional embodiment of an 8-port rotary valve comprises eight radially-arranged input/output ports (labeled A thorough H) and a center port (S or Common) and is configured in a way that allows it to be connected to any one of the eight ports independently. The valve is typically connected to an electrical actuator, for example a stepper motor, which is capable of turning the rotor plate, and through control electronics this actuator is commanded to rotate to the desired port. A motive force provider, for example a syringe pump, typically is connected to the center port, and the syringe pump can aspirate or expel through whatever input/output port is connected to the center port by the actuator.
A conventional 8-port valve can be adapted for use in a method and system for regulating flow in a fluidic device and, in particular, for use as valve 1341 in the embodiment shown
When it is desired to inject the contents of injection loop 1528, for example sample, into an analysis stream, for example, the analysis stream connected to ports C (1519) and C1 (1506), the internal conduit 1521 is first filled with transport medium. The system is primed through a series of syringe actions. These actions are initiated with the valve at port G, the sample/waste position, the prime pump engaged, the syringe is moved to full dispense position. This eliminates any unknown content from the isolation loop. The prime pump is turned off and the valve is moved to the H port and the syringe 1529 moved to the fully aspirated position. This action aspirates transport media from reservoir 1112 to port H of valve 1500 through the rotor 1509 and a penetration in the outer circle of stator 1508 through internal conduits 1522 and 1521 in to the syringe The syringe 1529 contents are then emptied by placing the valve 1500 at port G, the sample/waste position, engaging the prime pump, and moving the syringe to full dispense position. This eliminates any unknown content from the isolation loop and rinses the syringe. The prime pump is turned off, the valve 1500 is moved to the H port, and the syringe 1529 moved to the partially aspirated position and is ready to operate. After the system is primed, the rotary is turned to position C. In position C internal conduit 1522 is blocked but internal conduit 1523 is connected to flow sweep port C through the center port in stator 1508 and via rotor 1509. Applying syringe pump 1529 therefore expels transport medium from internal conduit 1521 into isolation loop 1528, which expels sample from isolation loop 1528 through conduit 1527, through port S2 (1503), through internal conduit 1523, and through stator 1508 into rotor 1509 and through to port C where it joins with transport medium flowing into input conduit portal C1 (1506) (Cin) and the stream containing transport medium and sample flows out through output conduit portal C (1519) (Cout).
In an embodiment the system utilizes a single port to both acquire a sample for analysis and to discharge waste. The valve 1500 utilizes port G as the sample/waste position, Sample is primed by engaging the prime pump, inserting the input tube into a sample vessel and either through a time interval or a sample sensing technique stopping the pump when the sample is primed. In this process any excess sample is discharged to waste. The syringe 1246 via the isolation loop 1245 and valve 1500 can now aspirate sample and inject the needed volumes into any or all of the system analytical streams. When all needed injections of a particular sample have been completed the input tube can be lifted from the sample vessel, either manually or through the actions of an autosampler, the valve 1500 is moved port G, the sample/waste position, the prime pump engaged, and the syringe is moved to full dispense position This eliminates any unwanted content from the isolation loop and valve as well as provides an internal rinse with the transport media. Additional rinsing can be accomplished during this process by placing the input tube in a rinse agent. The prime pump is turned off when the waste/rinse cycle has been completed. After rinsing is completed the sample cycle can be repeated.
The Abstract of the disclosure is written solely for providing the United States Patent and Trademark Office and the public at large with a means by which to determine quickly from a cursory inspection the nature and gist of the technical disclosure, and it represents one preferred implementation and is not indicative of the nature of the invention as a whole.
While some implementations of the invention have been illustrated in detail, the invention is not limited to the implementations shown; modifications and adaptations of the above embodiment may occur to those skilled in the art. Such modifications and adaptations are in the spirit and scope of the invention as set forth herein.
This application claims the benefit of U.S. Provisional Application No. 61/017,867 filed on 31 Dec. 2007, which is hereby incorporated by reference. This application further claims the benefit of U.S. Provisional Application No. 61/137,027 filed on 25 Jul. 2008, which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US08/88665 | 12/31/2008 | WO | 00 | 11/12/2010 |
Number | Date | Country | |
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61137027 | Jul 2008 | US | |
61017867 | Dec 2007 | US |