The present disclosure generally relates to work vehicles and, more particularly, to systems and methods of maintaining the operating distance defined between a first work vehicle, such as an agricultural harvester, and a second work vehicle, such as a crop receiving vehicle, during the performance of field operations.
A harvester is an agricultural machine used to harvest and process crops. For instance, a combine harvester may be used to harvest grain crops, such as wheat, oats, rye, barley, corn, soybeans, and flax or linseed. In general, the objective is to complete several processes, which traditionally were distinct, in one pass of the machine over a particular part of the field. In this regard, most harvesters are equipped with a detachable harvesting implement, such as a header, which cuts and collects the crop from the field. The harvester also includes a crop processing system, which performs various processing operations (e.g., threshing, separating, etc.) on the harvested crop received from the harvesting implement. Furthermore, the harvester includes a crop tank, which receives and stores the harvested crop after processing.
In certain instances, the stored harvested crop is unloaded from the harvester into a nearby crop receiving vehicle. In such instances, the harvester may include a crop discharge tube through which the processed crops are conveyed from the crop tank to the crop receiving vehicle. In order for the crop discharge tube to be positioned such that the crops conveyed thereby are deposited into the crop receiving vehicle, the harvester and the crop receiving vehicle must be operated in close proximity to each other. As such, when the harvester makes a turn toward the crop receiving vehicle, there is a risk that the header of the harvesting implement may collide with the crop receiving vehicle.
Accordingly, an improved system and method for regulating the operating distance between work vehicles would be welcomed in the technology.
Aspects and advantages of the technology will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the technology.
In one aspect, the present subject matter is directed to a system for regulating the operating distance defined between work vehicles during the performance of field operations. The system may include a first work vehicle configured to perform an operation within a field and a second work vehicle configured to be maintained within a predetermined operating distance range relative to the first work vehicle as the first work vehicle is performing the operation within the field. The system may also include a sensor provided in operative association with one of the first work vehicle or the second work vehicle. The sensor may be configured to emit an output signal for reflection off of a component of the other of the first work vehicle or the second work vehicle and detect the reflected output signal as a return signal. Furthermore, the system may include a controller communicatively coupled to the sensor. The controller may be configured to monitor an operating distance between the first and second work vehicles within the field based on data received from the sensor associated with at least one of the output signal or the return signal. Additionally, the controller may be configured to initiate a control action associated with adjusting a relative positioning between the first and second work vehicles within the field when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range.
In another aspect, the present subject matter is directed to a system for regulating the operating distance defined between work vehicles during the performance of field operations. The system may include an agricultural harvester having a harvesting implement configured to perform a harvesting operation within a field and a crop receiving vehicle configured to be maintained within a predetermined operating distance range relative to the harvester as the harvester is performing the harvesting operation within the field. The system may also include a sensor installed on the harvesting implement, with the sensor being configured to emit an output signal for reflection off of a component of the crop receiving vehicle and detect the reflected output signal as a return signal. Furthermore, the system may include a controller communicatively coupled to the sensor. The controller may be configured to monitor an operating distance between the harvester and the crop receiving vehicle within the field based on data received from the sensor associated with at least one of the output signal or the return signal. Additionally, the controller may be configured to initiate a control action associated with adjusting a relative positioning between the harvester and the crop receiving vehicle within the field when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range.
In a further aspect, the present subject matter is directed to a method for regulating the operating distance defined between a first work vehicle and a second work vehicle during the performance of field operations. The first work vehicle may be configured to perform an operation within a field, and the second work vehicle may be configured to be maintained within a predetermined operating distance range relative to the first work vehicle as the first work vehicle is performing the operation within the field. The method includes operating, with a computing device, a first work vehicle such that the first work vehicle performs an operation within a field. The method may also include monitoring, with the computing device, an operating distance between the first and second work vehicles within the field based on data received from a sensor provided in operative association with one of the first work vehicle or the second work vehicle. The sensor may be configured to emit an output signal for reflection of a component of the other of the first work vehicle or the second work vehicle and detect the reflected output signal as a return signal. The data may be associated with at least one of the output signal or the return signal. Furthermore, the method may include initiating, with the computing device, a control action associated with adjusting a relative positioning between the first and second work vehicles within the field when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range.
These and other features, aspects and advantages of the present technology will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the technology and, together with the description, serve to explain the principles of the technology.
A full and enabling disclosure of the present technology, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present technology.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to systems and methods for regulating the operating distance between work vehicles, such as between an agricultural harvester and an associated crop receiving vehicle. Specifically, in several embodiments, a sensor of the disclosed system may be mounted on one of the vehicles (e.g., on a harvesting implement of the harvester). As such, the sensor may be configured to emit an output signal for reflection off of a component of the other vehicle (e.g., the crop receiving vehicle) and detect the reflected output signal as a return signal. Based on data indicative of the output and/or return signals, a controller of the disclosed system may be configured to monitor the operating distance (e.g., a lateral distance and/or longitudinal distance) between the vehicles. When it is determined that the monitored operating distance has fallen outside the predetermined operating distance range (thereby indicating that the vehicles are too close or too far apart), the controller may be configured to initiate a control action associated with adjusting a relative positioning between the first and second work vehicles within the field. For example, in one embodiment, when the lateral distance between the vehicles falls below a minimum threshold lateral distance, the controller may be configured to adjust a steering parameter of one or both vehicles, such as by limiting the rate at which the vehicles may steer toward each other or otherwise change their direction of travel.
Referring now to the drawings,
As shown, in one embodiment, the harvester 10 may be configured as an axial-flow type combine, wherein the harvested crop 16 is threshed and separated while it is advanced by and along a longitudinally arranged rotor 24. However, it should be appreciated that, in alternative embodiments, the harvester 10 may have any other suitable harvester configuration.
The harvester 10 may include a chassis or main frame 26 configured to support and/or couple to various components of the harvester 10. For example, in several embodiments, the harvester 10 may include a pair of driven, ground-engaging front wheels 28 and a pair of steerable rear wheels 30 that are coupled to the frame 26. As such, the wheels 28, 30 may be configured to support the harvester 10 relative to the ground and move the harvester 10 in the direction of travel 12. Furthermore, the harvester 10 may include an operator's platform 32 having an operator's cab 34, a crop processing system 36, the crop tank 18, and the crop discharge tube 22 that are supported by the frame 26. As will be described below, the crop processing system 36 may be configured to perform various processing operations on the harvested crop 16 as the crop processing system 36 operates to transfer the harvested crop 16 between a harvesting implement (e.g., header 38) of the harvester 10 and the crop tank 18. Furthermore, the harvester 10 may include an engine 40 and a transmission 42 mounted on the frame 26. The transmission 42 may be operably coupled to the engine 40 and may provide variably adjusted gear ratios for transferring engine power to the wheels 28 via a drive axle assembly (or via axles if multiple drive axles are employed). Additionally, the harvester 10 may include a steering actuator 44 configured to adjust the orientation of the steerable wheels 30 relative to the frame 26. For example, the steering actuator 44 may correspond to an electric motor, a linear actuator, a hydraulic cylinder, a pneumatic cylinder, or any other suitable actuator coupled to suitable mechanical assembly, such as a rack and pinion or a worm gear assembly.
Moreover, as shown in
As the harvester 10 is propelled forwardly over the field with the standing crop 14, the crop material is severed from the stubble by a sickle bar 54 at the front of the header 38 and delivered by a header auger 56 to the front end 48 of the feeder 46, which supplies the harvested crop 16 to the threshing and separating assembly 52. As is generally understood, the threshing and separating assembly 52 may include a cylindrical chamber 58 in which the rotor 24 is rotated to thresh and separate the harvested crop 16 received therein. That is, the harvested crop 16 is rubbed and beaten between the rotor 24 and the inner surfaces of the chamber 58, whereby the grain, seed, or the like, is loosened and separated from the straw.
The harvested crop 16 that has been separated by the threshing and separating assembly 52 may fall onto a crop cleaning assembly 60 of the crop processing system 36. In general, the crop cleaning assembly 60 may include a series of pans 62 and associated sieves 64. As is generally understood, the separated harvested crop 16 may be spread out via oscillation of the pans 62 and/or sieves 64 and may eventually fall through apertures defined in the sieves 64. Additionally, a cleaning fan 66 may be positioned adjacent to one or more of the sieves 64 to provide an air flow through the sieves 64 that remove chaff and other impurities from the harvested crop 16. For instance, the fan 66 may blow the impurities off of the harvested crop 16 for discharge from the harvester 10 through the outlet of a straw hood 68 positioned at the back end of the harvester 10. The cleaned harvested crop 16 passing through the sieves 64 may then fall into a trough of an auger 70, which may be configured to transfer the harvested crop 16 to an elevator 72 for delivery to the crop tank 18.
Referring now to
As shown in
Additionally, it should be appreciated that the sensor 102 may generally correspond to any suitable sensing device configured to function as described herein, such as by emitting one or more output signals for reflection off of the crop receiving vehicle 20 (or, alternatively, the harvester 10) and by receiving or sensing the return signal(s). For example, in one embodiment, the sensor 102 may correspond to a radio detection and ranging (RADAR) sensor configured to emit one or more radio signals for reflection off of the crop receiving vehicle 20. However, in alternative embodiments, the sensor 102 may correspond to a light detection and ranging (LIDAR) sensor, an ultrasonic sensor, or any other suitable type of sensor.
Referring now to
As shown in
It should be appreciated that the harvester controller 108 may correspond to an existing controller the harvester 10, itself, or the controller 108 may correspond to a separate processing device. For instance, in one embodiment, the harvester controller 108 may form all or part of a separate plug-in module that may be installed in association with the harvester 10 to allow for the disclosed systems and methods to be implemented without requiring additional software to be uploaded onto existing control devices of the harvester 10. It should also be appreciated that the functions of the harvester controller 108 may be performed by a single processor-based device or may be distributed across any number of processor-based devices, in which instance such devices may be considered to form part of the harvester controller 108.
Furthermore, in one embodiment, the system 100 may also include a user interface 114 of the harvester 10. More specifically, the user interface 114 may be configured to provide feedback (e.g., notifications related to the distance between the harvester 10 and the crop receiving vehicle 20) to the operator of the harvester 10. As such, the user interface 114 may include one or more feedback devices (not shown), such as display screens, speakers, warning lights, and/or the like, which are configured to communicate such feedback. In addition, some embodiments of the user interface 114 may include one or more input devices (not shown), such as touchscreens, keypads, touchpads, knobs, buttons, sliders, switches, mice, microphones, and/or the like, which are configured to receive user inputs from the operator. In one embodiment, the user interface 114 may be positioned within the cab 34 of the harvester 10. However, in alternative embodiments, the user interface 114 may have any suitable configuration and/or be positioned in any other suitable location.
Moreover, the system 100 may include one or more crop receiving vehicle-based controllers 116 positioned on and/or within or otherwise associated with the crop receiving vehicle 20. In general, the crop receiving vehicle controller 116 may comprise any suitable processor-based device known in the art, such as a computing device or any suitable combination of computing devices. Thus, in several embodiments, the controller 116 may include one or more processor(s) 118 and associated memory device(s) 120 configured to perform a variety of computer-implemented functions. Such memory device(s) 120 may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s) 118, configure the crop receiving vehicle controller 116 to perform various computer-implemented functions, such as one or more aspects of the method 200 described below with reference to
It should be appreciated that the crop receiving vehicle controller 116 may correspond to an existing controller the crop receiving vehicle 20, itself, or the controller 116 may correspond to a separate processing device. For instance, in one embodiment, the crop receiving vehicle controller 116 may form all or part of a separate plug-in module that may be installed in association with the crop receiving vehicle 20 to allow for the disclosed systems and methods to be implemented without requiring additional software to be uploaded onto existing control devices of the crop receiving vehicle 20. It should also be appreciated that the functions of the crop receiving vehicle controller 116 may be performed by a single processor-based device or may be distributed across any number of processor-based devices, in which instance such devices may be considered to form part of the crop receiving vehicle controller 116.
Additionally, in one embodiment, the system 100 may also include a user interface 122 of the crop receiving vehicle 20. More specifically, the user interface 122 may be configured to provide feedback (e.g., notifications related to the distance between the harvester 10 and the crop receiving vehicle 20) to the operator of the crop receiving vehicle 20. As such, the user interface 122 may include one or more feedback devices (not shown), such as display screens, speakers, warning lights, and/or the like, which are configured to communicate such feedback. In addition, some embodiments of the user interface 122 may include one or more input devices (not shown), such as touchscreens, keypads, touchpads, knobs, buttons, sliders, switches, mice, microphones, and/or the like, which are configured to receive user inputs from the operator. In one embodiment, the user interface 122 may be positioned within a cab of the crop receiving vehicle 20. However, in alternative embodiments, the user interface 114 may have any suitable configuration and/or be positioned in any other suitable location.
In several embodiments, the system 100 may be configured to sense the operating distance between the harvester 10 and the crop receiving vehicle 20. More specifically, as indicated above, the system 100 may include a sensor (e.g., sensor 102 shown in
Furthermore, in several embodiments, the harvester controller 108 of the system 100 may be configured to determine or monitor the operating distance between the harvester 10 and the crop receiving vehicle 20 based on data received from the sensor 102. Specifically, as shown in
In accordance with aspects of the present subject matter, the harvester controller 108 may further be configured to initiate a control action associated with adjusting the relative positioning between the harvester 10 and the crop receiving vehicle 20 when it is determined that the monitored operating distance has fallen outside a predetermined operating distance range. Specifically, in several embodiments, the harvester controller 108 may be configured to compare the values associated with the monitored operating distance to a predetermined operating distance range defined for the harvester 10 and the crop receiving vehicle 20. Thereafter, in the event that the monitored operating distance exceeds a maximum operating distance threshold for the given operating distance range or falls below a minimum operating distance threshold for such range (thereby indicating that the operating distance between of the harvester 10 and the crop receiving vehicle 20 may be too great or too small), the harvester controller 108 may be configured to initiate a control action associated with adjusting the relative positioning between the harvester 10 and the crop receiving vehicle 20 within the field. However, it should be appreciated that, in alternative embodiments, the vehicle controller 116 may configured to initiate the control action associated with adjusting the relative positioning between the harvester 10 and the crop receiving vehicle 20 as described above.
In one embodiment, the harvester controller 108 may be configured to notify the operator of harvester 10 that the monitored operating distance has fallen outside of the predetermined operating distance range. Specifically, as shown in
Moreover, in several embodiments, the harvester controller 108 may be configured to automatically adjust an operating parameter of the harvester 10 when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range. Specifically, as shown in
Additionally, in one embodiment, the harvester controller 108 may be configured to limit a steering parameter of the harvester 10 when it is determined that the lateral distance 124 between the harvester 10 and the crop receiving vehicle 20 is too small. More specifically, in such instances, when the harvester operator inputs a steering command (e.g., via steering wheel (not shown) within the operator's cab 34), the harvester controller 108 may be configured to compare a parameter of such steering command (e.g., the rate or “sharpness” of the steering command) to a predetermined steering command limit. Thereafter, in the event that the parameter of the operator-inputted steering command exceeds the steering command limit (e.g., the steering command is too “sharp”), the harvester controller 108 may be configured to transmit control signals 130 to the steering actuator 44 instructing the steering actuator 44 to steer the harvester 10 in a manner such that the steering parameter limit is not exceeded.
In several embodiments, the harvester controller 108 may be configured to instruct the crop receiving vehicle controller 116 to control the operation of the crop receiving vehicle 20 when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range. Specifically, as shown in
In one embodiment, the harvester controller 108 may be configured to initiate notification of the operator of crop receiving vehicle 20 that the monitored operating distance has fallen outside of the predetermined operating distance range. Specifically, as shown in
Moreover, in several embodiments, the harvester controller 108 may be configured to initiate automatically adjustment of an operating parameter of the crop receiving vehicle 20 when it is determined that the monitored operating distance has fallen outside the predetermined operating distance range. Specifically, as shown in
Additionally, in one embodiment, the harvester controller 108 may be configured to initiate limiting a steering parameter of the crop receiving vehicle 20 when it is determined that the lateral distance 124 between the harvester 10 and the crop receiving vehicle 20 is too small. More specifically, in such instances, the harvester controller 108 may then be configured to transmit instruction signals 138 to the crop receiving vehicle controller 116 instructing the crop receiving vehicle controller 116 to limit a steering parameter of the crop receiving vehicle 20. In this regard, upon receipt of the instruction signals 138, the crop receiving vehicle controller 116 may be configured to compare the operator steering command to a steering command limit provided by the harvester controller 108. Thereafter, in the event that the operator steering command exceeds the steering command limit (e.g., the steering command is too “sharp”), the crop receiving vehicle controller 116 may be configured to transmit control signals 136 to the steering actuator 86 instructing the steering actuator 86 to steer the crop receiving vehicle 20 in a manner such that the steering parameter limit is not exceeded.
It should be appreciated that, in alternative embodiments, the crop receiving vehicle controller 116 may be configured to initiate the above-described control actions without instruction from the harvester controller 108. For example, in such embodiments, the harvester controller 108 may be configured to transmit the sensor data 120 to the crop receiving vehicle controller 116, with the crop receiving vehicle controller 116 being configured to monitor the operating distance between the harvester 10 and the crop receiving vehicle 20 relative to the operating range and initiate any suitable control action(s) when the monitored operating distance falls outside of such range. Moreover, in one embodiment, the harvester controller 108 may be configured to transmit signals to the vehicle controller 116 indicating that the monitored operating distance falls outside of the operating range. Upon receipt of such signals, the crop receiving vehicle controller 116 may be configured to determine what control action(s) should be initiated. Furthermore, it should be appreciated that, in some embodiments, the crop receiving vehicle controller 116 may be configured to transmit instruction signals 138 to the harvester controller 108 instructing the harvester controller 108 to initiate particular control actions, such as when the sensor 102 is mounted on the crop receiving vehicle 20.
Referring now to
As shown in
Additionally, at (204), the method 200 may include monitoring, with the computing device, an operating distance between the first work vehicle and the second work vehicle within the field based on data received from a sensor provided in operative association with one of the first work vehicle or the second work vehicle. For instance, as described above, the harvester controller 108 may be communicatively coupled to the sensor 102 configured to capture data 126 indicative of the operating distance between the harvester 10 and the crop receiving vehicle 20. As such, data 126 transmitted from the sensor 102 may be received by the harvester controller 108 and subsequently analyzed and/or processed to determine the operating distance.
Moreover, as shown in
This written description uses examples to disclose the technology, including the best mode, and also to enable any person skilled in the art to practice the technology, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the technology is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.