The present disclosure relates to a system and method for remote operation of a well equipment through a marine riser. More particularly, the present disclosure relates to a system and method for remote operation of a well completion equipment through a marine riser, without the use of an umbilical, such as used for tubing hanger installation, the umbilical comprising three lines, an electric power line, a hydraulic power line, and a communication line.
For operating remotely a well completion equipment, from a marine riser, a landing string and an umbilical is used. The umbilical has three lines, an electric power line, a hydraulic power line, and a communication line. These three lines provide electricity, pressurised fluid and control and all three are needed to operate the well equipment. WO2016/182449A1 may be useful for understanding the background art and show how the umbilical is used to operate the well equipment.
An installation of an upper completion is performed by utilising a simplified landing string, or a landing string, which runs inside a BOP with an umbilical which provides the link for communication and power, hydraulic and electrical, from the topside to the seabed through a drill pipe and special joints. Current technology requires the use of a significant length of umbilical. Sometimes up to 3000 meters depending on the depth of the field or well. Such an umbilical is a very high cost item in the upper completion system architecture.
One problem is to operate the well equipment not having to use an umbilical. To eliminate the use of the umbilical would save costs and time. The umbilical is expensive and it takes time to run the umbilical subsea. Often there is a space restriction or an environmental issues, where the system and method is used. A further problem is to reduced topside footprint and rig interfaces and increase the weather window when the system and method can be used. The system and method should also address one or more of the following: move work away from the red zone; avoid hands-on clamping/handling of umbilical; avoid offshore lifting/handling of reel on/off rig; avoid routing of and damage to umbilical; reduce dropped objects; reduced topside footprint and rig interfaces; and/or increased weather window.
A further problem is that any system and method should be adaptable to different marine rising systems. A system and method should be able to connect to different well equipment. A system and method should be connectable and usable with other tools and marine rising systems, such as for example standard joints inside the BOP. A system and method should not be dependent on the BOP.
It is also desirable to provide a system and method for remote operation of a well equipment through a marine riser that is inexpensive to manufacture, is easy to manufacture and assemble, and is robust and reliable. The system and method should also be able to provide a good and reliable operation of the well equipment. The present disclosure is directed to overcoming one or more of the problems as set forth above.
The accompanying drawings illustrate presently exemplary embodiments of the disclosure, and together with the general description given above and the detailed description of the embodiments given below, serve to explain, by way of example, the principles of the disclosure.
It is an object of the present invention to provide a system and method for remote operation of a well equipment through a marine riser. This object can be achieved by the features as defined by the independent claims. Further enhancements are characterised by the dependent claims.
According to one embodiment, a system for remote operation of a well equipment through a marine riser (50) is disclosed; the marine riser (50) extending between a blowout preventer, BOP, (20) attached to a well head (60) and a vessel or a rig (10) at the surface. An umbilical comprising three lines, an electric power line, a hydraulic power line, and a communication line, being excluded from the system for the remote operation of the well equipment. The system comprises a first module (100) and a second module (200) connectable to, may be part of, a landing string (40) in the marine riser (50). The first module (100) comprises a communication module (110), batteries (120), and a control module (130). The second module (200) comprises a plurality of reservoirs (210) for fluid, one or more pumps (290), a plurality of motors (240), a plurality of valves (250), and a control unit (260). The control unit (260) controls the plurality of motors (240), and the plurality of valves (250), and each valve (250) being configured for controlling functions of the well equipment and downhole equipment. The first module (100) is a separate module from the second module (200) along the landing string (40), the second module (200) being configured to be closer to the well head (60), or the tubing hanger, than the first module (100) along the landing string (40). The communication module (110) of the first module (100) is configured to receive communication data for controlling the one or more tools of the well equipment, the communication data being received from the vessel or the rig (10) at the surface. The first module (100) and the second module (200) are configured to have an electric cable (300) between them. The first module (100) supplying via the electric cable (300) electric power from the batteries (120), in the first module (100), to the one or more pumps (290) and the plurality of motors (240), in the second module (200). The first module (100) supplying via the electric cable (300) communication data from the control module (130), in the first module (100), to the control unit (260) and the one or more pumps (290), in the second module (200).
According to one embodiment, the second module (200) may further comprises a plurality of electro-hydrostatic power units (220), EPUs, and a plurality of intensifiers (230), each of the plurality of EPUs (220) may comprise one of the one or more pumps (290). The control module (130) of the first module (100) may control via the electric cable (300) each of the plurality of EPUs (220). The first module (100) may supply via the electric cable (300) electric power from the batteries (120), in the first module (100), to the plurality of EPUs (220).
According to one embodiment, the first module (100) and the second module (200) may be configured to be located within the blowout preventer, BOP, (20). According to one embodiment, only the second module (200), of the two modules (100, 200), may be configured to be located within the BOP (20).
According to one embodiment, the second module (200) may be configured to be located below a shear ram (30) in the BOP (20). In some embodiments, the second module is located below the lowest shear ram in the BOP (20).
According to one embodiment, the well equipment may be a tubing hanger orientation joint. According to one embodiment first module (100) and/or the second module (200) may comprise a protective cover.
According to one embodiment, the communication data sent from the vessel or rig (10) to the communication module (110) of the first module (100) may be communicated in one or more of the following ways: through-casing communication, in-riser acoustic communication, or wired drill pipe communication.
According to one embodiment, the second module (200) may further comprises a battery (270) that supplies electric power to the control unit (260).
According to one embodiment, the second module (200) may further comprise one or more annulus valves (280) for back up power using any pressure in the annulus between the BOP (20) and the landing string (40).
According to one embodiment, the second module (200) is arranged within at least part of, or completely, the well equipment. In some embodiments, the second module is arranged within a tubing hanger orientation joint.
According to one embodiment, a method of operating a well equipment with the system according to any one of the preceding embodiments is disclosed, without using an umbilical with an electric power line, a hydraulic power line, and a communication line. The method comprises arranging (410) the first module (100) further away from the well head than the second module (200) along the landing string; and connecting (430) and controlling hydraulic pressurised fluid to one or more tools of the well equipment via at least one valve (250) of the plurality of valves (250) of the second module (200).
According to one embodiment, the well equipment may be a tubing hanger orientation joint.
According to one embodiment, the method may further comprise communicating (440) the communication data, sent from the vessel or rig (10) to the communication module (110) of the first module (100), in one or more of the following ways: through-casing communication, in-riser acoustic communication, or wired drill pipe communication.
According to one embodiment, the method may further comprise locating (420) the first module (100) and the second module (200) within the BOP (20) by the landing string (40); or locating (420) only the second module (100) within the BOP (20) by the landing string (40).
According to one embodiment, the method may further comprise locating (420) the second module (200) below a shear ram (30) in the BOP (20). In some embodiments, the second module is located below the lowest shear ram in the BOP (20).
According to one embodiment, the method may further comprise using the pressure in the annulus as a back up pressurised fluid for operating the well equipment.
One or more embodiments disclosed herein provide a system and method for remote operation of a well equipment through a marine riser. At least one embodiment provides a system and/or a method that solves one or more of the following: move work away from the red zone; avoid hands-on clamping/handling of umbilical; avoid offshore lifting/handling of reel on/off rig; avoid routing of and damage to umbilical; reduce dropped objects due to no clamping; reduced topside footprint and rig interfaces; and/or increased weather window.
At least one of the above embodiments provides one or more solutions to the problems and disadvantages with the background art. Other technical advantages of the present disclosure will be readily apparent to one skilled in the art from the following description and claims. Various embodiments of the present application obtain only a subset of the advantages set forth. No one advantage is critical to the embodiments. Any embodiment disclosed herein may be technically combined with any other embodiment(s) disclosed herein.
The system and method comprise a first module (100) and a second module (200) connectable to the landing string (40) in the marine riser (50). The first module (100) is separate from the second module (200).
The first module (100) and the second module (200) are configured to have the electric cable (300) between them, connecting the two. The first module (100) supplies via the electric cable (300) electric power from the batteries (120), in the first module (100), to the one or more pumps (290) and the plurality of motors (240), in the second module (200). The first module (100) supplies via the electric cable (300) communication data from the control module (130), in the first module (100), to the control unit (260) and the one or more pumps (290), in the second module (200).
The EPU (220) in the second module (200) in
The second module (200) in
By providing the first module (100) separate from the second module (200), and arrange each module to comprise the elements as explained above, operation of well equipment can be made without the use of an umbilical, since there is no need for an umbilical comprising an electric power line, a hydraulic power line, and a communication line. All pressurised fluid, low pressure and/or high pressure, and all electric power, as well as all the control commands, to the well equipment can be supplied by and controlled via the first module (100) and the second module (200). The modular approach allows the system and method to be adaptable towards different systems, such as for example in the well completion, tubing head, tubing head orientation joint, Vertical Xmas Tree In the Well (VXT ITW), Tubing Head Vertical Xmas Tree Tubing Head (VXT), or Horizontal Xmas Tree (HXT) systems.
According to one embodiment, the first module (100) and the second module (200) may be configured to be located within the blowout preventer, BOP, (20). Alternatively, only the second module (100), of the two modules (100, 200), may be configured to be located within the BOP (20). In a further embodiment, the second module (200) may be configured to be located below a shear ram (30) in the BOP (20). In some embodiments, the second module (200) may be configured to be located below the lowest, the dedicated, shear ram in the BOP (20). In some embodiments, the first module (100) may be configured to be located above the lowest, the dedicated, shear ram in the BOP (20). These locations of the first module (100) and the second module (200) are the locations of the modules when the system or method is in operation. These are the locations of the modules throughout the operation period subsea. Both the first module (100) and the second module (200) may be part of the landing string (40), or a simplified landing string (40). The second module (200) may be configured to be within the BOP (20) as part of the simplified landing string (40).
According to one embodiment, the well equipment may be well completion equipment, such as a tubing hanger orientation joint. According to one embodiment, the first module (100) and/or the second module (200) may comprise a protective cover. The protective cover being on the outside of each module to protect the content of each module. The protective cover may be tubular steel.
According to one embodiment, the communication data sent from the vessel or rig (10) to the communication module (110) of the first module (100) may be communicated in one or more of the following ways: through-casing communication, in-riser acoustic communication, or wired drill pipe communication. The communication data is not sent via an umbilical. The communication data may be wireless, such as the through-casing communication or the in-riser acoustic communication. Wired drill pipe communication is when a communication data wire is inside the drill pipe, inside the wall of the drill pipe. A wireless signal can be received and transmitted from and to the communication module (110) of the first module in various ways, for example, by using a remotely operated vehicle, ROV, (70). For example, the ROV (70) may be used to establish a through-casing communication to the first module (100). In this way a wireless signal from the topside can be used for remotely operating the well equipment using the first module (100) and the second module (200).
According to one embodiment, the second module (200) may comprise a battery (270) that may supplies electric power to the control unit (260). The battery (270) may supply electric power to the control unit (260) via electric cables (275), as illustrated in both
According to one embodiment, the second module (200) may comprise one or more annulus valves (280) for back up power, pressurised fluid, using any pressure in the annulus between the BOP (20) and the landing string (40). The annulus pressure via BOP choke and kill lines may be used to create contingency for the hydraulic control in the event something would happen, such as for example losing control over the EPU (220). This allows the system and method to use the pressurised fluid in the annulus as a back up option if the second module (200) would fail to provide pressurised fluid.
According to one embodiment, the second module (200) may be arranged within at least part of, or completely, the well equipment, well completion equipment. The second module (200) may be within a tubing hanger orientation joint, THOJ. In this way the modular approach allow the system and method to be adapted and integrated with existing equipment and processes, and exclude the need for an umbilical.
The first module (100) together with the second module (200), in the system and method for remote operation of a well equipment through a marine riser, may produce low pressure fluid and/or high pressure fluid that is controlled and supplied to one or more of the plurality of valves (250). Low pressure is pressure up to 345 bar, 30 MPa. High pressure is pressure over 345 bar, 30 MPa. In some embodiments, the pressure is up to 1024 bar, 102.4 MPa. The pump (290) in the embodiment of
Turning to the method,
The method of operating a well equipment with the system according to any one of the preceding embodiments described herein, does not use an umbilical with an electric power line, a hydraulic power line, and a communication line. The method comprises: arranging (410) the first module (100) further away from the well head than the second module (200) along the landing string; and connecting (430) and controlling hydraulic pressurised fluid to one or more tools of the well equipment via at least one valve (250) of the plurality of valves (250) of the second module (200). The method may be used for installing, retrieving, and/or operating a downhole well equipment to or from the well head, tubing hanger, tubing head, or Xmas tree with the described system. The method and system uses electricity only from the first module (100) to power the second module (200) to produce hydraulic pressure, low and high pressure, to operate remotely the well equipment. The commands for operating the well equipment are sent only from the topside to the first module (100). To be clear, the disclosed system and method results in that no umbilical needs to be used. The umbilical being an umbilical with an electric power line, a hydraulic power line, and a communication line.
According to one embodiment, the well equipment may be well completion equipment. In some embodiments, the well completion equipment is a tubing hanger orientation joint. The second module (200) may be arranged within at least part of, or completely, the well equipment. The second module (200) may be within a tubing hanger orientation joint, THOJ. In this way the modular approach allow the system and method to be adapted and integrated with existing equipment and processes, and exclude the need for an umbilical.
According to one embodiment, the method may further comprise communicating (440) the communication data, sent from the vessel or rig (10) to the communication module (110) of the first module (100), in one or more of the following ways: through-casing communication, in-riser acoustic communication, or wired drill pipe communication. The communication data is not sent via an umbilical. The communication data may be wireless, such as the through-casing communication or the in-riser acoustic communication. Wired drill pipe communication may be used and is when a communication data wire is inside the drill pipe, inside the wall of the drill pipe. A wireless signal can be received and transmitted from and to the communication module (110) of the first module in various ways, for example, by using a remotely operated vehicle, ROV, (70). The ROV (70) may be used for establishing through-casing communication between the topside and the communication module (110) of the first module (100). In this way a wireless signal from the topside can be used for remotely operating the well equipment using the first module (100) and the second module (200).
According to one embodiment, the method may comprise locating (420) the first module (100) and the second module (200) within the BOP (20) by the landing string (40). The first module (100) and the second module (200) may be part of the landing string (40), or a simplified landing string (40). According to one embodiment, the method may comprise locating (420) only the second module (100) within the BOP (20) by the landing string (40). According to one embodiment, the method may comprise locating (420) the second module (200) below a shear ram (30) in the BOP (20). In some embodiments, the second module is located below the lowest shear ram in the BOP (20). The shear ram (30) may be the dedicated shear ram (30). In some embodiments, the first module (100) may be located above the lowest, the dedicated, shear ram in the BOP (20). These locations of the first module (100) and the second module (200) are the locations of the modules when the system or method is in operation. These are the locations of the modules throughout the operation period subsea.
According to one embodiment, the method may further comprise using the pressure in the annulus as a back up pressurised fluid for operating the well equipment. The one or more annulus valves (280) in the second module (200) may be used for providing back up power, pressurised fluid, using any pressure in the annulus between the BOP (20) and the landing string (40). The annulus pressure via BOP choke and kill lines may be used to create contingency for the hydraulic control in the event something would happen, such as for example losing control over the EPU (220). This allows the system and method to use the pressurised fluid in the annulus as a back up option if the second module (200) would fail to provide pressurised fluid.
According to one embodiment, the method may comprise arranging the second module (200) within at least part of, or completely within, the well equipment. The second module (200) may be arranged within a tubing hanger orientation joint, THOJ. In this way the modular approach allow the system and method to be adapted and integrated with existing equipment and processes, and exclude the need for an umbilical.
At least one embodiment disclosed herein provides a system and method for remote operation of a well equipment through a marine riser. At least one embodiment provides a system and/or a method that solves one or more of the following: move work away from the red zone; avoid hands-on clamping/handling of umbilical; avoid offshore lifting/handling of reel on/off rig; avoid routing of and damage to umbilical; reduce dropped objects due to no clamping; reduced topside footprint and rig interfaces; and/or increased weather window.
It will be apparent to those skilled in the art that various modifications and variations can be made to the system and method for remote operation of a well equipment through a marine riser. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed nipple. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/081036 | 11/9/2021 | WO |