The invention relates generally to bridge and culvert constructions, and more particularly, to a system and method for repair and/or reconstruction of bridges and culverts including the use of geosynthetically confined soils in combination with soil nails and micro-piles.
It is well known that constructions such as bridges and culverts eventually require some repair due to not only degradation or failure of components used for the bridges/culverts, but also due to degradation or failure of the abutments or other subsurface structures that support the constructions, such as retaining walls and the like. One aspect of the repair or construction that becomes particularly challenging for design engineers is that often, such repair or reconstruction requires the bridge/culvert to be closed while repairs are made. Particularly for those bridges/culverts that handle a significant level of traffic, the closure will negatively impact the surrounding road network, and can create significant hardships for businesses and/or homeowners that require access to the bridge for daily travel. Another problem that may create a significant design challenge for engineers is the inability to install a temporary bridge or bypass road during the repair or reconstruction effort. Often times, a bridge or culvert is located within an environmentally protected area, and it is not possible to obtain the necessary governmental authorizations in order to build a temporary bridge or bypass road. Yet another significant problem associated with repair or reconstruction of bridges/culverts is that traditional repair/reconstruction techniques may not only require complete disassembly of the superstructure, but also complete or significant reconstruction of the abutments or other support structures used for supporting the bridge/culvert.
One technique that has developed recently for erosion control of roadways is the use of soil nails. Soil nails can be used to add significant tensile strength to soil and soil/rock formations without having to completely excavate the area where the erosion occurred.
Is also known to use soil nails for slowing the rate of erosion or scour for moving bodies of water that pass under/through bridges and culverts. One example of a US patent reference that discloses the use of soil nails in this manner includes the U.S. Pat. No. 6,890,127. This reference more specifically discloses a scour platform to prevent scour of moving water, such as rivers or streams. The platform includes aggregate filled excavations that form a base or lower support for an overlying structure such as a bridge abutment. Soil nails can be placed along the bank of the body of water adjacent the scour platform.
While it may be known to provide various tensile inclusions such as soil nails and/or geosynthetic layers of sheet material for erosion control, there is still a need to provide a methodology for repair and/or reconstruction of bridges and culverts that departs from traditional design and construction techniques to alleviate the above identified problems associated with such repair/reconstruction. There is also a need to provide a methodology for repair/reconstruction of bridges and culverts in which the abutments and surrounding foundations/supports can be repaired without requiring complete excavation or replacement of such supports. There is also a need to provide a system and method for repair and reconstruction that is simple to execute, reliable, and conforms to various federal and state regulations regarding bridge/culvert constructions.
In accordance with the present invention, a system and method is provided for repair and/or reconstruction of bridge and culvert constructions. In one preferred embodiment of the system of the invention, the repair/reconstruction is achieved by incorporating geosynthetically confined soils in combination with soil nails. The soil nails provide additional tensile strength to the surrounding earth located below the areas that have been reinforced with the geosynthetically confined soils. The term “geosynthetically confined soils”, or hereinafter “confined soils”, may be generally defined as a stabilized earth construction including multiple sheets of woven or nonwoven geosynthetic material arranged in layers with compacted, granular soil placed between the layers. The sheet material may be made from polypropylene or other known thermoplastic or plastic materials. In addition to use of sheet material, other substitutes can be used to achieve mechanical stabilization of the earth, such as use of steel mesh and geo-grid materials. The term “abutment” is intended to cover all types of substructures at the end of a bridge span or columns of a bridge span, as well as all other types of substructures that may be incorporated below the superstructure of a bridge or culvert to support the upper superstructure, such as a roadway, railway, or other manmade structures. Accordingly, the term “abutment” is also intended to cover all related subsurface supports for bridges and culverts, such as foundations, retaining walls, and the like.
In one preferred embodiment, the repair/reconstruction of a bridge or culvert construction (hereinafter collectively a “construction”) includes the use of confined soils that replace existing soil within or adjacent to an abutment. The confined soils are installed at a selected depth below the existing surface of the construction, but are not required to replace the entire soil or rock formation within or adjacent to the abutment. In order to further stabilize the earth/rock below the confined soils, soil nails are incorporated within a desired number and spacing to achieve the necessary tensioning support. More specifically, the soil nails are located at an elevation lower than the confined soils, and the soil nails are emplaced to extend in a direction substantially parallel with the span of the overhead structure such as a bridge or road, and further in which the soil nails extend with a defined horizontal component so that the nails can lie below the overlying confined soils. The soil nails can be emplaced by drilling in which holes are drilled through the exposed walls of the abutment and/or through sub-surface portions of the abutment walls. For this configuration of soil nails, they may be referred to herein as “horizontal” nails, since they have at least some obvious horizontal orientation, as opposed to being oriented substantially vertical.
In another preferred embodiment, the repair/reconstruction of the construction includes confined soils and the soil nails, and further includes micro-piles emplaced adjacent the abutment walls, and/or emplaced along other locations within the base of the abutment. These micro-piles provide additional tensioning support to the abutment and also help to prevent scour for those abutments without concrete bases. Scour is caused by a moving body of water through the abutment. These micro-piles can be of a larger diameter as compared to the horizontal soil nails, but the micro-piles may also include traditional soil nails. One acceptable material for use as micro-piles may include sheet piling. The micro-piles may also be alternatively referred to herein as “vertical” nails, the intention being that the micro-piles/vertical nails signify support as being installed in a substantially vertical orientation.
Because the damage to be repaired for each construction project will not be consistent, the present invention contemplates various combinations of the embodiments to be used in order to address the particular repair/reconstruction required. For example, one end or side of a construction may be undamaged, while the other end may be significantly damaged, thereby requiring repair/reconstruction. Accordingly, it may be only necessary to provide minimal additional support to the undamaged side of the construction (such as to supplement existing support with an array of soil nails). However, the other damaged side of the construction may require confined soils, horizontal nails, and vertical nails.
In yet another aspect of the invention, additional sets of soil nails may be employed to further strengthen the areas at or around the locations where confined soils are installed. For example, despite the significant strength that confined soils may provide, it may be necessary to provide yet additional support to the construction, such as around the periphery of the confined soils that may be near sloping grades, or other areas that are particularly susceptible to erosion. These additional sets of soil nails may more specifically be placed around the periphery of the confined soils.
According to a method of the present invention, the repair/reconstruction of a construction is provided through selected combinations of confined soils, horizontal nails, and micro-piles/vertical nails. The repair/reconstruction is achieved without having to completely rebuild the abutment, thus saving significant time and resources for completing the repair/reconstruction. In one aspect of this method, it is contemplated that at least one lane of a roadway over the abutment can remain open while the necessary repairs are made. According to this aspect, only a selected width of the superstructure is removed and repairs are made to the underlying area, while the remaining portion of the superstructure remains open for use. Once repairs are completed on one side, the roadway is reopened on the repaired side, and the opposite un-repaired side then undergoes the necessary repairs.
Various methods may be employed to improve the pullout capacity of the soil nails, to include filling the holes with cementitious material such as grout, or variations thereof, around the soil nails. In most cases, the soil nails are emplaced by drilling in which sufficiently large holes are formed to receive the soil nails along with an amount of grout. Another method to improve pullout capacity includes the use of specially constructed soil nails with exterior protrusions/features that increase the exterior surface area of the nails, resulting in generating increased frictional resistance with the surrounding soil.
In accordance with the above-described features of the invention, it may therefore be considered, in one aspect, a system for repair or reconstruction of a subsurface support of an overlying manmade construction, said subsurface support including an abutment with at least one wall, said system comprising: (i) geosynthetically confined soils installed within an excavated area adjacent to the subsurface support; and (ii) a plurality of first soil nails emplaced through the at least one wall, and below the geosynthetically confined soils, said first soil nails being employed at an angle, including a horizontal component.
In yet another aspect of the invention, it may also be considered a method of constructing a system for repair or reconstruction of a subsurface support of an overlying manmade construction, said subsurface support including an abutment with at least one wall, said method comprising: (i) installing geosynthetically confined soils within an excavated area adjacent to the subsurface support; and (ii) emplacing a plurality of first soil nails through the at least one wall and below the geosynthetically confined soils, said first soil nails being employed at an angle, including a horizontal component.
In yet a further aspect of the invention in accordance with both the system and method, it may also include providing a plurality of second soil nails emplaced through a base of the abutment, said plurality of second soil nails being employed substantially vertically.
In yet a further aspect of the invention in accordance with both the system and method, the geosynthetically confined soils are defined to include a plurality of layers of sheet material stacked on one another to create a vertical profile, including the plurality of layers and aggregate and/or soil filling gaps between the layers.
In yet a further aspect of the invention, it may be considered a combination of a manmade structure such as a bridge supported with abutments, and a system for repair or reconstruction of the abutments.
Other features and advantages of the invention will become apparent by a review of the following detailed description, taken in conjunction with a review of the accompanying drawings.
It shall be understood that the figures are intended to illustrate the structural components of the invention, and the components and surrounding environment may not necessarily be drawn to scale in order that the illustrations of the invention may be more readily understood. Further, the particular spacing and orientation between structural components of the invention may not necessarily be drawn to scale, also for purposes of better illustrating features of the invention.
Referring to
In one aspect of the system, the confined soils are installed with predetermined depths within the excavated areas 18, and may also include confined soils 20 with different densities in terms of the thickness of aggregate/fill placed between layers of the sheet material. As shown in
As also shown in the embodiment of
In order to install the horizontal soil nails 24, holes are drilled through the culvert sidewalls 13 and into the surrounding earth 16 to a desired depth. After the holes are drilled, soil nails are placed within the drilled holes. The pullout capacity of the horizontal soil nails 24 may be increased by filling the holes with grout, compacting soil around the nails, providing specially constructed soils with roughened exterior surfaces for increased exposed surface areas, and combinations thereof. The protruding ends of the nails 24 may be covered with a protective plate or panel 26, which may be a precast concrete panel, or may be a concrete panel that is cast in place over the exposed ends of the nails 24.
Referring to
One general design parameter that can be incorporated with respect to use of the confined soils is providing a lateral or horizontal extension of the confined soils that extends at least a ratio of 0.70 with respect to a height of the subsurface support. For example, if the culvert is 10 feet high as measured from the base 15 to the top of the culvert sidewall 13, the confined soils should extend at least 7 feet beyond the perimeter of the culvert. However, it shall be understood that this is but one general design parameter, and each project may dictate that the confined soils extend lesser or greater distances, depending upon such factors as the type of surrounding geology, and the location of the construction, among other factors.
Referring to
Referring to
In accordance with a method of the present invention, repair/reconstruction of abutments is provided. According to the method, an evaluation is made to determine what specific repairs need to be made to the construction. If it is determined that additional support must be provided to the abutment, selected portions of the superstructure of the construction are removed, and the earth around the abutment is excavated to a desired depth. According to one aspect of the invention, only some of the earth at the abutment needs to be excavated, while some of the earth at or under the abutment may be kept in place. Confined soils are then installed in the excavated area. The selected number and configuration of sheets of geosynthetic materials are installed within the excavated area. The sheets of material may be provided in various sets that have differing spacing between sheets, and may have differing types of aggregate/fill between the layers of the sheet material.
According to another aspect in the method, horizontal nails are installed, and are generally located in areas below the excavated earth where the confined soils are located. For constructions with abutments having walls, holes may be drilled through the walls for installation of the soil nails. According to another aspect of the method, micro-piles or vertical nails may be installed also by drilling, in which holes are drilled through the base of the culvert or through the ground adjacent the walls of the abutment. A selected spacing is provided for both the horizontal nails and the micro-piles/vertical nails. In yet another aspect of the method, in lieu of micro-piles, sheet piling may be provided as the vertical tensioning elements. According to yet another aspect of the method, protective facings may be provided over the exposed ends of the horizontal and vertical nails/micro-piles by installation of corresponding faceplates and base plates. These faceplates and base plates may be precast or cast in place concrete panels that cover the exposed ends. These faceplates and base plates can also be selectively sized to provide additional structural support for the abutment or culvert structure being repaired.
There are numerous benefits and advantages to the system and method of present invention. The system may be installed incrementally for repair/reconstruction of a construction, and therefore the overlying structure such as a bridge does not have to be completely shut down. Another advantage to the present invention is that it does not require complete excavation of an existing subsurface support system, such as a culvert or abutment. Confined soils are placed within partial excavations of the abutment, and increased support is provided by soil nails that are selectively placed at locations below the excavations in which the confined soils are located. Because confined soils are used, the system and method of the present invention can be used within very different types of subsurface supports including abutment and culvert designs, since the confined soils may be installed in a countless number of configurations/orientations. More specifically, the sheet material can be cut in many different sizes and shapes; therefore, the sheets can be installed within both symmetrical and irregular shaped excavations.
While the invention incorporates some aspects of mechanically stabilized earth constructions, the invention provides additional benefits by use of vertical and horizontal soil nails that departs from traditional construction techniques that typically require complete excavations.
Although the foregoing invention has been described with respect to preferred embodiments for both a system and method, it shall be understood that various changes and modifications can be made to the invention commensurate with the scope of the claims appended hereto.
Number | Name | Date | Kind |
---|---|---|---|
373295 | MacKnight | Nov 1887 | A |
5395185 | Schnabel, Jr. | Mar 1995 | A |
6238144 | Babcock | May 2001 | B1 |
6874975 | Hilfiker et al. | Apr 2005 | B2 |
6890127 | Barrett et al. | May 2005 | B1 |
7125202 | Morizot et al. | Oct 2006 | B2 |
7377725 | Cammack | May 2008 | B2 |
7452164 | Kim | Nov 2008 | B2 |
8197159 | Ridgway | Jun 2012 | B2 |
8246274 | Hall et al. | Aug 2012 | B1 |
8448279 | Cook | May 2013 | B2 |
8562259 | Ridgway et al. | Oct 2013 | B2 |
8573894 | Freitag et al. | Nov 2013 | B2 |
20050079017 | Morizot et al. | Apr 2005 | A1 |
20050271478 | Ferraiolo | Dec 2005 | A1 |
20080267718 | Costin | Oct 2008 | A1 |
Number | Date | Country | |
---|---|---|---|
20140310893 A1 | Oct 2014 | US |