TECHNICAL FIELD
This invention is associated with construction tools and practices.
BACKGROUND OF THE INVENTION
During new home or building construction, or home or building renovation, it is common to replace large wall-mounted objects such as cabinets and shelves. Typically, doing so requires at least two people. One or more hold the object to be mounted against the wall while another person positions the object, makes sure it is level, and then begins securing it to the wall.
Clearly, this practice ordinarily involves multiple people and multiple hourly costs because these objects, such as cabinets or shelves, can be large, heavy objects.
A system and method that could allow a single person to successfully mount such objects would free up other people to do other tasks concurrently. As a result, overall construction labor costs could be reduced.
BRIEF SUMMARY OF THE INVENTION
The invention herein disclosed and claimed is a system and method for enabling a single person to properly mount wall-mounted objects, such as a cabinets or shelves.
The system comprises a set of interconnecting components that enable one person to create an extendable wall mounting platform upon which a wall-mounted object can be placed, leveled, and secured.
The method comprises mounting the extendable wall mounting platform, placing the object to be mounted on said platform and positioning it flush with the wall to which it will be mounted. Using the system's leveling adjustments, the person is able to level the object. Then, as the object sits on the platform, the person can secure the object using suitable wall-mounting techniques.
BRIEF DESCRIPTIONS OF THE DRAWINGS
FIG. 1 depicts the constituent components of one embodiment of the system.
FIG. 2 depicts an embodiment of the system in which some constituent components are configured and joined.
FIG. 3 depicts another embodiment of the system in which some constituent components are configured and joined.
FIG. 4 illustrates a side view of the system being used to level and mount a wall-mounted object.
FIG. 5 illustrates another system embodiment attached to the upper part of a wall-mounted object's face providing an exact angle between said top portion of said object and a ceiling thus providing a mounting platform for any crown molding strips to be applied.
DETAILED DESCRIPTION OF THE INVENTION
Mounting wall-mounted objects can often be a multi-person endeavor where one or more people hold the object against a wall while another person adjusts its orientation to make it level, and then perhaps another person secures the object to the wall using appropriate mounting techniques.
The invention is a system and method that enables a single person to mount a wall-mounted object. As such, it enables other people to do other tasks concurrently and can reduce the overall cost of construction labor.
As shown in FIG. 1, the system is comprised of interconnecting components which can be configured to accommodate a wall-mounted object's horizontal dimensions and weight. A wall-mounting component 105 comprises an essentially rectangular vertically oriented portion that is operative to mount to the wall, vertically oriented, and secured to the wall by screws passing through the wall-mounting component's screw holes and into a wooden wall stud. The wall-mounting component also comprises a horizontal portion that joins the vertical portion at one end of the horizontal portion, and has a fixture for connecting interconnecting components 112 at the opposite end. Between the two ends of said horizontal portion is a vertically oriented threaded fixture to which other interconnecting components may be attached and through which a leveling screw component 106 can be threaded. Said leveling screw component comprises a leveling tip 114 at one end, and a detachable knurled knob 113 at the opposite end. The wall-mounting component can be reinforced to support greater weight by augmenting it with a reinforcing component 111 that is attached to the wall-mounting component's rectangular vertically oriented portion such that it provides additional support to the right angle interface between said vertical portion and said horizontal portion. Two rearward horizontal components 101 and 102 are rectangular structures of the same horizontal and vertical dimensions. On one end of each rearward horizontal component is an extended portion having a vertically oriented hole 120. These ends are structured to sit atop the vertically oriented threading fixture 112 to provide an interconnection to said wall-mounting component. At the other end of one rearward component 101 is a pair of threaded fixtures 109, one displaced vertically from the other and spaced such that it provides an interface for the other rearward component 102. Component 102 has a single threaded fixture that fits snugly between the threaded fixtures of 101 while allowing rotation. Thus, a component 101 and a component 102 can be joined by interconnecting their ends 109 and 110 respectively. Two forward horizontal components 103 and 104 have identical horizontal and vertical dimensions. On one end of both 103 and 104 is a threaded fixture 117. On the opposite end of 103 is a pair of threaded fixtures, vertically separated 119. On the end of 104 is a single threaded fixture 119 that can fit snugly between the fixtures 118. As with the two rearward horizontal components, the two forward horizontal components can be joined by interfacing them at the threaded fixtures 118 and 119. A fixed-angle component 108 is operative to connect to the horizontal lip of the upper face of a wall-mounted object and provide a precise 45 degree angle between the top edge of said face and a ceiling. Said fixed-angle component mounts to said face using the bracket and screw 115. It is then adjusted to be flush with said ceiling by loosening screw 116, extending or retracting the angled portion 107 then tightening screw 116.
FIG. 2 illustrates how in one embodiment of said system said components can be interconnected to form a mounting frame. One of the wall-mounting components 201 are connected to one end of rearward component 202 and the other wall-mounting component is connected to one end of rearward component 203. The threaded fixtures of rearward components 202 and 203 are fitted together and joined using screw 206. A forward component 204 is joined to one of the wall-mounting components 201 by interfacing its threaded fixture with that of the wall-mounting component's threaded fixture and then joining them with screw 206. Similarly, the forward component 205 is interfaced to the other wall-mounting component by interfacing their respective threaded fixtures and joining them with screw 206. Note that screws 206 are also included at the ends of the forward horizontal components. The configuration thus shown will accommodate an object whose depth is equal to or greater than the lengths of the wall-mounting components' horizontal portions plus the horizontal lengths of said forward components.
In FIG. 3, the forward horizontal components attached to the two wall-mounting components are rotated (not shown) with the threaded fixtures as the center of rotation such that the respective ends of said forward horizontal components meet and snugly interface at the threaded fixtures on their respective opposite ends. The interface is then joined by using a leveling screw component such as 206 in FIG. 2.
The interconnecting components of the disclosed and claimed system enable one to configure a mounting platform that can be extended both horizontally along the wall and horizontally away from the wall by using the appropriate rearward and forward horizontal components.
The interconnecting components can be made from a variety of materials but must have sufficient rigidity and strength to support the intended wall-mounted object loads. The dimensions of the interconnecting components may also vary depending upon the intended wall-mounted object loads.
Some exemplary dimensions for the wall-hanging component are vertical portion height of 6 inches, width of 1 inch, horizontal portion length of 9.5 inches, with vertical threaded fixture located 2.5 inches from the vertical portion and 7 inches from the threaded fixture at the end. The thickness and type of material would be chosen to accommodate the worst case wall-mounted object load. This, again, is exemplary and should not be read as limiting the dimensions of said interconnecting components.
The ability of the system to be extended, of course, requires that the interconnecting rearward and forward horizontal components have consistent horizontal dimensions. Again, material and thicknesses depend upon the worst-case loads to be supported during mounting.
The method for single-person mounting using said system comprises configuring a mounting frame based on the dimensions of the object to be mounted. The frame is then mounted to the wall creating an essentially horizontal plane surface. The wall-mounting components are secured to the wall by being affixed with screws that extend through the screw holes in the vertical portions and into wooden studs behind the wall. Once so mounted, the user has a sturdy, essentially horizontal platform upon which the object to be mounted, FIG. 4401, can be placed and supported. Once placed in the desired position, a user may adjust the object's orientation to make it level by using a level indicating device and adjusting the leveling screws, 402. One can adjust for level in a line parallel to the wall and perpendicular to the wall. When leveling adjustments have been made, the object can then be securely mounted to the wall using well-known wall mounting techniques.
Where the object to be mounted is near a ceiling, it is often the case that a strip of material, such as a crown molding, is used to enclose the space between the top surface of the object and the ceiling. In such cases, it is common for the strip of material to be angled such that it makes a 45 degree angle with the top front edge of the wall-mounted object and the ceiling. To ensure that the angle is precise, and to allow one person to install the strip of material, the component 108 from FIG. 1 can be used by attaching it to a horizontal lip of the objects face, FIG. 5501, using the bracket-and-screw fixtures, 502, and then adjusting the fixed-angle portion FIG. 1107 until it is flush with the ceiling 504. This will then provide a platform for placing and installing the strip of material 503 while ensuring that an essentially precise 45 degree angle is preserved.
Note that the system is operative to be temporarily mounted to a wall, below the position of the bottom of a wall-mounted object, and becomes a sturdy, temporary platform for positioning, leveling and installing said wall-mounted object. Once the wall mounted object is installed, the system is removed and any holes are filled and touched up.
The system should be viewed as a tool rather than a mounting structure. It is meant to be used and reused. Its interconnecting components enable one to create a temporary platform with whatever dimensions are required. It enables single-person installation of wall-mounted objects, so that an existing crew can finish a job sooner; or fewer people are required to finish a job on time. In either case, it can reduce construction costs.
Patent Grant
9320357
