The present invention relates to the storage and use of cryogenic liquids. More specifically, the invention pertains to systems and methods used for the storage and use of a cryogenic mixture of liquid nitrogen and liquid oxygen.
Some United States government agencies utilize sub-critical liquid air backpacks rather than standard self-contained breathing apparatuses (“SCBA”) to perform work in hazardous atmospheres. These liquid air backpacks include a cryogenic mixture of about 21% liquid oxygen (“LO2”) and 79% liquid nitrogen (“LN2”) as a source of breathable air. Because a system or method for storing bulk quantities of liquid air is not available, a cryogenic mixture of liquid air (up to 4,000 gallons at times) is manufactured within a known time period prior to performing a task that requires the use of the liquid air backpack. A liquid air supplied backpack used in a protective suit provides a source of breathable air for up to about two hours.
In comparison, a standard SCBA, used by first responders (firefighters etc.), utilizes a cylinder filled with compressed air and supplies breathable air for only one hour. Typically, the air supply in such suits will last only about thirty-five to forty minutes because the rate at which the air is consumed is dependent upon the demand. A responder, such as a firefighter, that is under stress will consume the air supply at a higher rate as compared to consumption of air under normal conditions.
Storage of multi-component cryogens is difficult, due to disproportionate boil-off rates of the components. Liquid nitrogen boils at −320° F., LO2 boils at −297° F., and liquid air has a boiling point of −317° F. Since even the best insulated vessels allow some heat leak, and since LN2 has a lower boiling point of the two components, the liquid nitrogen will tend to boil more rapidly. This excessive LN2 boil-off results in oxygen enrichment of the stored liquid, as the nitrogen-rich vapor vents to atmosphere. Venting is necessary to prevent an overpressure of the storage vessel, or Dewar. As the more volatile nitrogen boils and is vented, the O2/N2 ratio changes. Ultimately, this increased oxygen content will render “life support grade” breathing air as an unusable fire hazard. Presently, bulk amounts of liquid air are stored for only up to about two weeks at which time any remaining liquid air must be discarded.
Zero-loss systems have been used to store liquid oxygen in bulk amounts. Such a system is illustrated in
The manufacture of liquid oxygen in air separation plants inherently produces a small amount of methane contaminants. In this case, boil-off of the LO2 will result in methane enrichment. If the methane concentration is too high the LO2 cannot be used for some applications. Accordingly, the O2 vapor in the ullage space of the vessel 10 is condensed to maintain the liquid oxygen to methane ratio. However, such a system has never been used for storage of liquid air.
Systems and methods for storing liquid air are disclosed in various patents including, but not limited U.S. Pat. Nos. 3,260,060; 5,571,231; and, 5,778,680. Generally, these patents disclose a cryogenic mixture of LN2 and LO2 stored in a vessel that is adapted to condense the vapor in the ullage space of the vessel. The liquid air is drawn from the bottom of the vessel and re-circulated in a pipe disposed in the ullage space of the storage vessel to condense the vapor and return it to its liquid phase. However, such systems may not work well for storage of bulk amounts of liquid air because the temperature difference between the liquid air and vapor may be nominal. These systems may not condense a sufficient amount of vapor over an extended time period to maintain the appropriate concentrations of LN2 and LO2 to serve as a source of breathable air.
Inasmuch as disasters, especially manmade disasters such as a biological, chemical or radiological disaster, may occur without warning, the first responder's reaction time to the disaster is critical. First responders will not be able to wait for a cryogenic mixture of liquid air to be created.
In addition, when a catastrophic event (chemical, biological, radiological, or nuclear) takes place within a city, people in occupied buildings are instructed to respond in the following manner: Close, then seal all windows and doors, turn off HVAC systems, evacuate to a safe haven, or secure space within the building, if provided, stay inside and wait for help to arrive. This could be a long wait, depending on the nature and size of the event.
Refuge chambers placed within a mine are designed to keep as many as twenty miners alive for ninety-six hours, following a major mine emergency, until rescuers arrive. Oxygen requirements for that many people are enormous, much more than can be provided by compressed air cylinders in the limited amount of space these chambers afford. Present art allows the use of compressed oxygen cylinders to be used for the sole air supply within the chamber. Mine refuge chambers currently utilize high-pressure compressed oxygen cylinders as the breathing supply within the sealed, self-contained space. Oxygen is discharged into the chamber at the approximate rate that 20 miners at rest would require. Exhaled carbon dioxide is removed by scrubbing, through lithium hydroxide canisters, or some other chemical means. However, the use of compressed oxygen within a confined space is less-than-desirable, due to the increased fire hazard, but is deemed the only possible way to provide adequate oxygen to that many people for that duration.
M113 Armored Personnel Carriers are examples of military vehicles that employ air purification systems referred to as NBC Systems. The NBC system provides a filter unit and gas masks for protection against Nuclear, Biological, and Chemical attacks. The NBC system will not filter carbon monoxide exhaust gases, nor will the air purifier provide oxygen to protect against asphyxiation. Carriers may be equipped differently. All of the NBC systems consist of an air purifier, hose assemblies to carry purified air to the gas masks, a circuit breaker, switch, and electric cables. In addition to the basic M8A3 NBC system, the M13 NBC system adds heaters to heat the purified air in cold weather, and the M14 NBC system provides hospital hood protectors for disabled patients. The M14 may also have heaters. However, such systems suffer from the same draw backs as identified above; namely, the systems are not available for storing bulk amounts of liquid air for extended periods of time.
Accordingly, a need exists for a system and method for storing a cryogenic mixture of liquid air for an extended period of time for the purpose of making readily available to first responders a supply of liquid air to be used as an emergency response breathing supply. However, the system and method are not limited for use by first responders and may be included for any use that requires the storage of liquid air for an extended period of time. For example, the present invention may be used in refuge chambers or safe havens in mines, in buildings for providing air to people inside the building during a catastrophic event or in first responder vehicles as a source of air for the responders.
One aspect of the disclosure provides a system for storing a cryogenic mixture of liquid air and providing a source of breathable air. In an embodiment, the system comprises an insulated storage vessel, a cryocooler, and a vaporizing unit. The insulated storage vessel contains a cryogenic mixture of liquid air comprising liquid nitrogen (LN2) and liquid oxygen (LO2) The cryocooler is mounted to an exterior of the storage vessel to condense liquid air that vaporizes within the storage vessel, thereby returning the vaporized liquid air to a liquid phase such that concentrations of the LN2 and LO2 in the cryogenic mixture remain approximately constant. Returning the vaporized liquid air to the liquid phase also reduces pressure in the storage vessel within a predetermined pressure range. The vaporizing unit is external of the storage vessel and is in fluid communication with an interior of the storage vessel. Liquid air from the interior of the storage vessel passes through, vaporizes, and exits the vaporizing unit as the breathable air.
Another aspect of the disclosure provides a method of storing a cryogenic mixture of liquid air and providing a source of breathable air. In one embodiment, the method comprises filling an insulated storage vessel with the cryogenic mixture of liquid air where the cryogenic mixture of liquid air comprises liquid nitrogen (LN2) and liquid oxygen (LO2). In the embodiment, the method further comprises condensing liquid air that vaporizes within the storage vessel with a cryocooler mounted to an exterior of the storage vessel thereby returning the vaporized liquid air to a liquid phase such that concentrations of the LN2 and LO2 remain approximately constant. The returning of the vaporized liquid air to the liquid phase also reduces pressure in the storage vessel within a predetermined range. In the embodiment, the method further comprises vaporizing liquid air in a vaporizing unit external of the storage vessel and in fluid communication with an interior of the storage vessel by passing the liquid air from the interior of the storage vessel through the vaporizing unit. The vaporized liquid air exits the vaporizing unit forming the breathable air.
An embodiment for the present invention shown in
The first vessel 20 includes an inlet/fill pipe 25 for providing the cryogenic mixture 21 therein and an outlet pipe 26 for providing the mixture 21 to a user. Control valves 27 and 28 control the flow of the mixture 21 in and out of the pipes 25 and 26 respectively. In addition, a vent pipe 29 is positioned on the first vessel 20 in communication with an ullage space or headspace 22 above the mixture 21 to vent gases to maintain the pressure in the vessel 20 within a predetermined pressure range. The vent pipe 29 may be opened and closed via flow control valve 45. However, this vent pipe 29 may be used minimally in the present system as condensing liquid air vapor in the ullage space 22 of the first vessel 20 can reduce the vapor pressure.
The vessel 20 is a Dewar that is vacuum insulated. That is, the vessel 20 includes spaced apart double walls 35A and 35B with a vacuum 48 disposed there between for insulation of contents of the vessel 20. Despite the insulation of the vessel 20, there will exist some level of heat leak that will cause the mixture 21, or components thereof to evaporate to the ullage space (or head space) 22 above the cryogenic mixture 21.
Accordingly, a refrigerant 23 supplied via an external source, relative to the cryogenic mixture 21 in the vessel 20, is piped through the ullage space 22 of the first storage vessel 20 to condense the evaporated liquid air in the ullage space to the liquid phase. In an embodiment, the refrigerant 23 is liquid nitrogen that is stored in a second storage vessel 24. The LN2 is preferably stored under pressure at about 20 psia at a temperature of about −315.55° F. The second vessel 24 includes an inlet/fill pipe 30 for providing the LN2 therein and a vent pipe 31 that vents nitrogen vapor from an ullage space 33 of the second vessel 24. Control valves 43 and 44 control the flow of the liquid nitrogen into the vessel 24 and evaporated nitrogen out of the vessel 24 respectively.
With respect to
The pipe 34 may be positioned with respect to the first vessel 20 and second vessel, so the pipe 34 directly feeds from the second vessel 24 to the ullage space 22 of the first vessel 20 without routing the pipe through the vessel wall 35. However, with larger vessels having a storing capacity of 1,000 gallons, a stored liquid is typically drawn from the bottom of a vessel, so the pipe 34 may have to be routed vertically to reach the ullage space 22, and insulated accordingly. It may be that the second vessel 24 can be elevated with respect to the first vessel 20, so the bottom of second vessel 24 is aligned relative to the ullage space 22 so the pipe 34 can be fed directly into the ullage space 22 without the above-described routing.
With respect to
The LN2 is supplied through the pipe 34 on an as needed basis. More specifically, if the pressure within the first vessel 20 reaches, approaches or surpasses a predetermined upper pressure limit, the LN2 is supplied through the pipe 34 until the pressure within the first vessel 20 reaches a predetermined lower pressure limit, or falls within an accepted pressure range. With respect to
As shown in
In another embodiment shown in
In this manner, the pump 41 draws the liquid air from the bottom of the vessel 20 and re-circulates the liquid into the vessel 20 through pipe 42B, by injecting the liquid into the ullage space 22. A spray nozzle (not shown) may be disposed on an end of the pipe 42B to inject the liquid air into the ullage space 22. In this manner, the liquid air 21 may be circulated to prevent stratification of the mixture's components, LN2 and LO2. In addition, the injection of the liquid air 21 into ullage space 22 may provide some immediate pressure relief because the temperature of the liquid air 21 is lower than the temperature within the vessel 10 at the ullage space 22. The pump 41 may draw the liquid air 21 continuously or at timed intervals as determined by a user. For example, the pump 41 may linked with pressure switches 37, 38, so that the pump is activated when the pressure within the first storage vessel 20 approaches, reaches or exceeds a pressure limit. In this manner, the liquid air 21 is injected into the ullage space 22 while the refrigerant 23 flows through the heat exchanger 36, aiding the refrigerant 23 in reducing the pressure within the first vessel 20, which may decrease the amount of time the LN2 refrigerant is needed. When the pressure within the first storage vessel reaches or falls below the pressure limit, then the pump is deactivated.
The refuge chamber liquid air breathing system shown in
A vaporizing heat exchanger or vaporizing unit 58 is provided so external of the Dewar 52 and in fluid communication with an interior of the Dewar 52. The vaporizing head exchanger may simply include a coiled pipe. In an embodiment, the vaporizing heat exchanger 58 may include a first section 60 in fluid communication with a second section 62. A selector valve 64 is disposed between the two sections 60, 58 to control flow of the liquid air through one or both sections. If the valve is closed the liquid air will be vaporized in the first section 60 and may exit the vaporizer at a cooler temperature than if flowing through both sections 60, 62. However, if the selector valve 64 is open the liquid air or gaseous air will flow through both sections causing the flow rate to slow so the air exiting the exchanger 58 is warmer. The first section 60 may be selected during warmer months of the year to provide some cooling, while both sections 60, 62 may be selected for cooler months of the year.
The system shown in
The refuge chamber liquid air breathing system Dewar will be filled with LAir prior to being placed in the mine, and then remain in a static/full condition during normal mine operations. Electrical mine power is supplied to the cryocooler, enabling the Liquid Air in the Dewar to be stored in a zero-loss condition. In the event of an emergency, miners will enter the chamber and open the Vaporizer Supply Valve, activating the system. Liquid cryogen flows into the vaporizer at a predetermined rate to deliver the prescribed amount of airflow into the chamber, and at the desired temperature. Since the breathing air originates as a cryogen, temperature control capabilities are retained. This is important because over-heating in the chamber presents a problem. This system will provide 96 hours of breathing air, and cooling to trapped miners until rescue arrives. It is estimated that 64 gallons of liquid air may serve to provide ten people with breathable air for 96 hours, if the flow rate of the liquid air is maintained at 66 ft3 per hour.
In addition, the system may include a scrubber 68 that removes carbon dioxide from the used-air in the room. As illustrated a vortex 70 is provided in fluid communication with a lithium hydroxide source 72. The vortex 70 draws air from the chamber at a low volume rate and directs the air the LiOH source to remove CO2 from the air.
In other embodiments shown in
The building emergency air system would work as follows: When notification is received concerning a breathing hazard in the vicinity, i.e., chemical, biological, or radiological, the system is activated. Activation may be accomplished by initiating a programmable logic controller, throwing a switch, or manually, by pulling a lever or opening a valve, and can also be triggered by toxic gas and vapor detectors. Simultaneously, the HVAC system 76 is disabled; motor controlled valves isolate the HVAC ductwork 78, and then open the liquid air supply from the storage Dewar 52 to the vaporizer or heat exchange unit 58, thus initiating the flow of breathing air into the ductwork 78, 82. Air can be delivered in this fashion to place an entire building under positive pressure, or ducted directly into a building “safe haven.” A “safe haven,” or “secure space” is a dedicated room, usually located in the center of the building, set up for the purpose of providing food, water, and air to the building occupants, in the event of a catastrophe. Multi-story buildings would have a secure space on each floor. The building emergency air system can be customized to provide protection to occupants of all types and sizes of buildings.
In another embodiment, the system and method of storing a cryogenic liquid may be used as a vehicle emergency air system. In such a system liquid air is stored in a Dewar 52 mounted on, or within the vehicle 96 (
In addition to the above described embodiments, the system and method for storing a cryogenic mixture may be incorporating as an emergency air supply to hospitals. More specifically, the system may be linked with a hospital's oxygen support system in order to provide air to devices such as ventilators, incubators, etc. In case of an emergency, the conduits directing oxygen to such devices is closed and isolated, so that air is then piped in from the cryogenic storage unit.
While the preferred embodiments of the present invention have been shown and described herein, it will be obvious that such embodiments are provided by way of example only. Numerous variations, changes and substitutions will occur to those of skill in the art without departing from the invention herein. Accordingly, it is intended that the invention be limited only by the spirit and scope of the appended claims.
This application is a continuation of U.S. application Ser. No. 13/440,006 filed on Apr. 5, 2012, entitled “System and Method for Storage and Delivery of Cryogenic Liquid Air”, which claims the benefit of U.S. Provisional Application Ser. No. 61/471,768 filed by Clayton E. Blalock on Apr. 5, 2011 which both are commonly assigned and are incorporated herein by reference in their entirety.
Number | Date | Country | |
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61471768 | Apr 2011 | US |
Number | Date | Country | |
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Parent | 13440006 | Apr 2012 | US |
Child | 14859618 | US |