This invention relates generally to supplying power to luminous loads, and in particular, to a system and method for supplying substantially constant power to a luminous load. The system and method includes a power factor correction circuit to improve the power factor associated with supplying power to the luminous load. Additionally, the system and method includes an over temperature circuit to reduce power to the luminous load if the ambient or environment temperature exceeds a threshold.
Light fixtures that use light emitting diode (LED) technology for illumination are gaining in popularity. These fixtures are now employed more frequently in commercial, residential and public settings. One reason why LED-based light fixtures are becoming popular is that they generally have longer operational life and operate at much higher power efficiency. For example, LED-based light fixtures typically have an operational life of around 50 to 100 thousand hours, whereas, incandescent-based light fixtures typically have an operational life of only one to two thousand hours. Additionally, LED-based light fixtures typically have a light efficacy that is 5 to 10 times that of an incandescent light fixture.
Driving or supplying power to LED-based light fixtures, however, may need more consideration to ensure substantially constant illumination. In the past, LED-based light fixtures have been driven by constant output voltage ballasts or constant output current ballasts. However, these devices generally do not provide constant power to LED-based loads, and thus, cannot ensure constant illumination of the luminous loads.
Taking, as an example, a constant output voltage ballast, it typically employs output voltage feedback to ensure that the voltage across an LED-based load is substantially constant. However, the junction voltage of LED devices decreases as environment temperature increases. As a consequence, the current, as well as the power, supplied to the LED load increases with a rise in temperature. As the current increases, this, in turn, may create more heat, which results in even higher current delivered to the load. This, in effect, may result in a thermal runaway, which may eventually lead to a burn out of the LED-based load.
In the case of a constant output current ballast, it typically employs output current feedback to ensure that the current through the LED-based load is substantially constant. However, as discussed above, the junction voltage of LED devices decreases as environment temperature increases. This has the consequence of the output voltage, as well as the power, decreasing with a rise in temperature. In this case, the LED light output will decrease with rising temperature, which may be undesirable for many applications.
Thus, a ballast that regulates both the voltage and current for a luminous load to ensure substantially constant power delivered to the load is desirable. Other desirable attributes for such a ballast is improving the power factor (PF) associated with supplying power to the luminous load, and providing protection to the associated circuit and the load in case the environment temperature gets too high.
An aspect of the invention relates to an apparatus for supplying power to a luminous load. The apparatus includes a transformer having a primary winding adapted to receive an input voltage, and a control circuit adapted to generate an alternating current through the primary winding. The alternating current is based on a first signal derived from the input voltage, a second signal derived from the current, and a third signal varying substantially in-phase with the input voltage. The first and second signals are used to regulate the power delivered to the load, and the third signal is used to improve the power factor associated with delivering the power to the load. The transformer is adapted to develop an alternating voltage across the primary winding based on the alternating current. The apparatus further includes a load interface circuit adapted to generate an output voltage for the luminous load based on the alternating voltage. An over-temperature sensor may be provided to cause the control circuit to reduce power to the load in case the ambient temperature exceeds a threshold.
Other aspects, advantages and novel features of the present invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings.
The ac source 102 supplies power in the form of an alternating voltage (ac) (e.g., a substantially sinusoidal voltage) having defined or standardized parameters, such as the North American standard of 60 Hz, 110-120 Volt or the European standard of 50 Hz, 220-240 Volt. The optional dimmer 104 may be a phase-control type dimmer circuit, which suppresses or cut-outs a portion of the ac voltage based on a user input device (e.g., a dimming knob) for the purpose of controlling the illumination or brightness of the luminous load 150. The EMI filter 106 reduces extraneous signal interference and noise that may be present on the ac voltage line. The input rectifier and DC filter 108 rectifies and further filters the ac voltage from the EMI filter 106 in order to generate an input dc voltage Vin for the transformer circuit 110.
The control circuit 112 controls or modulates the current through the transformer circuit 110 in response to various parameters. For instance, two of the parameters have to do with the amount of power being delivered to the luminous load 150. These two parameters are: (1) a voltage ˜Vin that is derived from the input voltage to the transformer circuit 110, and (2) a current ˜Iin that is derived from a current flowing through a winding of the transformer circuit 110. The control circuit 112 is adapted to control the current through the input winding of the transformer circuit 110 in order to control, regulate, or maintain substantially constant the power delivered to the luminous load 150. The control circuit 112 may employ pulse width modulation at a substantially constant frequency to regulate the power delivered to the luminous load 150. More specifically, the control circuit 112 is adapted to maintain the power delivered to the luminous load 150 substantially constant given a defined range of the input voltage Vin to the transformer circuit 110 and a defined temperature range.
The control circuit 112 also controls or modulates the current through the transformer circuit 110 in response to an over-temperature sensor (OTS) signal and a power factor correction (PFC) signal. For instance, an over-temperature sensor (not shown in
The control circuit 112 is also responsive to a power factor correction (PFC) signal generated by a PFC circuit (not shown in
Although, as discussed above, the control circuit 112 is adapted to regulate (e.g., maintain substantially constant) the power supplied to the luminous load 150 with varying input voltage Vin, the control circuit 112 is able to do this only within a defined range of Vin. If the input voltage Vin falls below the defined range, the control circuit 112 may not be able to maintain the power supplied to the luminous load 150 constant. This characteristic allows the dimmer circuit 104 to control the intensity of the light produced by the luminous load 150 by lowering the input voltage Vin below the range in which the control circuit 112 is able to maintain substantially constant power delivered to the luminous load.
The output rectifier and DC filter 114 rectifies and dc filters the voltage developed across or partially across an output winding of the transformer circuit 110 in order to generate a regulated output voltage Vout and current for the luminous load 150. Alternatively, as discussed in more detail below, the output rectifier and DC filter 114 may perform its rectifying and filtering operations based on a voltage across or partially across an input winding of the transformer circuit 110. The voltage clamp 116 protects the luminous load 150 from voltages that may spike or surge above a defined threshold level. The voltage clamp 116 performs this by shunting the load 150 when the output voltage Vout exceeds the defined threshold.
The over-temperature sensor 212 is adapted to generate an OTS signal indicative of whether the ambient or environment temperature exceeds a defined threshold. By way of the first and second summing nodes 216 and 206, the OTS signal is also a component of the input signal CSi. The PFC circuit generates a PFC signal (e.g., a voltage) that is in phase with the input dc voltage Vin. By way of the first and second summing nodes 216 and 206, the PFC signal is also a component of the input signal CSi.
The switch driver 204 develops a control signal CSo for driving (e.g., turning ON and OFF) the switch module 208 based on the input signal CSi. As an example, the control signal CSo may be a pulse-width modulated signal cycling substantially at a center operating frequency, and modulated based on the input signal CSi. As previously discussed, the switch driver 204 may generate the control signal CSo in order to regulate the power delivered to the luminous load 250. For instance, the control signal CSo may be set or adjusted to maintain the power delivered to the luminous load 150 substantially constant for a defined range of the input voltage Vin and/or the environment temperature. As discussed above, the input parameters ˜Vin and ˜Iin of the input signal CSi are the dominant parameters used by the switch driver 204 in maintaining the power delivered to the load substantially constant within a defined range of the input voltage Vin and/or the environment temperature.
As previously discussed, if the input voltage Vin falls below the power regulatable range due to a dimmer circuit, the switch driver 204 generates a control signal CSo that is able to lower the power supplied to the luminous load 250 in accordance with the dimmer circuit. In a similar regard, if the over-temperature sensor 212 senses an ambient or environment temperature that exceeds a defined threshold, it generates an OTS signal that causes the switch driver 204 to generate a control voltage CSo that results in lower power supplied to the luminous load 250. This is done to protect the apparatus 200 and load 250 from damage due to excessive temperature.
As previously discussed, the PFC circuit 214 generates a PFC signal that is substantially in-phase with the phase of the input voltage Vin. In response to the PFC signal, the switch driver 204 generates a control voltage CSo that results in the current Iin through the primary winding (PW) of the transformer T vary in accordance with the phase of the input voltage Vin. This, in turn, improves the power factor associated with the delivery of power to the luminous load 250 by the apparatus 200. As an example, without the PFC circuit, the power factor associated with delivering power to the luminous load 250 may be in the range of 0.7 to 0.8. Whereas, with the PFC circuit 214, the power factor associated with delivering power to the luminous load 250 may be around 0.95.
Finally, the load interface 220 conditions (e.g., rectifies, filters, etc.) the voltage across or partially across the input winding (PW) or output winding SW of the transformer T to generate an output voltage Vout for the luminous load 250. The load interface 220 may further provide over-voltage protection for the luminous load 250.
The starting circuit 312 is adapted to generate a starting current in response to detecting the input voltage Vin so that the driver 318 generates a signal adapted to turn ON the MOSFET Q1. This produces a current Iin to flow from the positive input voltage terminal Vin+ through the MOSFET Q1, the current-sensing resistor R2, and the second primary winding PW2 of the transformer T, to the negative input voltage terminal Vin−. This causes energy to be stored in the primary winding PW2 of the transformer T. In response to the transformer current, a voltage V1 develops across the current-sensing resistor R2 that is related (e.g., proportional) to the transformer current Iin. Additionally, a voltage develops at an upper end of the first primary winding PW1 of the transformer T that is related to the input voltage Vin. Through the diode D2, this voltage is stored by the capacitor C1, and then scaled by the voltage divider 314 in order to generate a voltage V2. At the summing node 320, the voltages V1 and V2 are combined to generate a voltage V4. The V1 and V2 components of the voltage V4 is related to the power delivered to the luminous load 340 for a defined range of the input voltage Vin.
The over temperature sensor 326 is adapted to generate a voltage from the voltage at the cathode of the diode D1 if the ambient or environment temperature associated with the apparatus 300 exceeds a defined threshold. Additionally, the second diode D2 and resistor R3 are adapted to develop a voltage at the anode of the second diode D2 that has a phase substantially the same as the phase of the input voltage Vin. Accordingly, the second diode D2 and resistor R3 serve as a power factor correction (PFC) circuit that injects an in-phase signal into the voltage V4.
Under normal (e.g., non-over-temperature) condition, the voltage V4 at the output of the summing node 320 includes the component V1/V2, which is related to the power being delivered to the luminous load 340, and includes the component V3, which is a voltage that is substantially in-phase with the input voltage Vin. The voltage V4 is applied to the negative input of the comparator 322, and a reference voltage Vr generated by the temperature-compensated voltage reference 324 is applied to the positive input of the comparator. Initially or upon start-up, the output of the comparator 322 is at a high logic level due to the voltage V4 being lower than the reference voltage Vr. Due to the rising transformer current (V1) and the transformer voltage (V2), the voltage V4 rises above the reference voltage Vr. When this occurs, the comparator 322 generates a low logic level. As a consequence, the AND-gate 316 produces a low logic level, which the driver 318 outputs to cause the MOSFET Q1 to turn OFF. When this occurs, the windings of the transformer T reverse its voltage polarity (commonly referred to as a fly-back action).
During this time, energy stored in the first primary winding PW1 of the transformer T is released to the luminous load 340 by way of the secondary winding SW of the transformer T. Once all of the energy in the primary winding PW1 of the transformer T is released, the voltages on windings PW1-2 and SW reverse again, and allow the MOSFET Q1 to turn ON again. This process continuously repeats causing the MOSFET Q1 to turn ON and OFF, and sustain its self oscillation at a particular or defined frequency. The duty cycle or pulse width of the signal driving the MOSFET Q1 is modulated by the voltage V4, which includes the voltages V1 and V2, which, as discussed above, is related to the power delivered to the luminous load 340. The comparison of the voltage V4 to the temperature-compensated reference voltage Vr causes the signal driving the MOSFET Q1 to regulate or maintain the power delivered to the luminous load 340 substantially constant within a specific or defined range of the input voltage Vin and temperature.
As previously discussed, the component V3 of the voltage V4 has a phase substantially the same as the input voltage Vin. Accordingly, the voltage V4 has a component in-phase with the input voltage Vin. Through the operations of the comparator 322, AND-gate 316, driver 318 and MOSFET Q1, the current Iin through the primary winding PW2 of the transformer T will also have a component in-phase with the input voltage Vin. This improves the power factor associated with the delivery of power to the luminous load 340, which is desirable from the standpoint of the utility company supplying the ac power to the apparatus 300.
As previously discussed, the over temperature sensor 326 generates a voltage if the ambient or environment temperature exceeds a defined threshold. During such over temperature condition, this voltage, which is applied to the summing device 320 by way of resistor R1, increases the voltage V4. Through the operations of the comparator 322, AND-gate 316, driver 318 and MOSFET Q1, the current Iin through the primary winding PW2 of the transformer T tends to decrease when the voltage V3 increases due to the over temperature sensor 326. Accordingly, the power delivered to the luminous load 340 is reduced when the over temperature sensor 326 detects an over temperature condition. This protects the apparatus 300 and load 340 from damage due to excessive temperature.
The fourth diode D4, second capacitor C2 and output voltage clamp 330, in this example, make up the load interface circuit. More specifically, the fourth diode D4 rectifies the alternating energy released from the transformer T, and the second capacitor C2 filters the rectified energy to generate an output voltage Vout across the luminous load 340.
In any non-normal operating condition that causes the output voltage Vout across the luminous load 340 to exceed a defined level, the output voltage clamp 330 activates and shunts the load. This reduces the power delivered to the load in order to prevent damage to the load and the apparatus 300. Additionally, the transient voltage clamp 328 is coupled in series with the third diode D3 to clamp leakage energy from the first primary winding PW1 of the transformer T to prevent excessive voltage present to the MOSFET Q1 when it is turned OFF. This clamp circuit 328 may contain transient voltage suppressor or other resistor, capacitor or combination thereof to achieve the voltage clamping function.
The control circuit 310 may also be configured to be insensitive to adjustment of the input voltage Vin due to it being controlled by a phase control dimmer circuit. As previously discussed, a phase control dimmer circuit suppresses or cuts-out a portion of the input rectified waveform Vin. If the portion of the input rectified waveform being suppressed is less than a half period or 180 degrees of the waveform, the peak of the input waveform is not affected. However, the received power or integration of the rectified waveform varies as a function of the waveform suppression. If the voltage V2 is configured to vary only as a function of the peak voltage of the input rectified voltage Vin, then the dimmer circuit is able to reduce the power delivered to the luminous load without the control circuit 310 reacting to the reduced power. Thus, the apparatus 300 is able to adequately interface a dimmer circuit to the luminous load 340, and at the same time maintain constant power to the load during normal or non-dimming operations.
More specifically, the apparatus 350 comprises the transient voltage clamp 328 and a third diode D3 to clamp leakage energy from a second primary winding PW2 of the transformer T to prevent excessive voltage present to a MOSFET Q1 when it is turned OFF. The capacitor C3 and resistor R4, in combination, operate similar to the starting circuit 312, discussed above, to turn ON the MOSFET Q1 upon start-up. That is, upon start-up, the voltage across the capacitor C3 begins to rise. The voltage across the capacitor C3 is coupled to the gate of the MOSFET Q1 via the resistor R4. Once the voltage crosses the threshold of MOSFET Q1, the device turns ON allowing a current to flow through the second primary winding PW2 of the transformer T. The resistor R2 operates to generate a voltage V1 that is related to the current flowing through the second primary winding PW2 of the transformer T.
The first diode D1 and capacitor C1 produce a voltage V2 by sampling and holding the voltage across the first primary winding PW1 of the transformer T, which is proportional to the input voltage Vin. The resistors R6 and R7 operate as the voltage divider 314. A second bipolar transistor Q2, positive temperature coefficient thermistor R10 and resistor R11 operate as the over-temperature sensor. That is, when the ambient or environment temperature exceeds the trigger temperature of thermistor R10, the resistance of the resistor R10 increases substantially. As a result, the voltage at the base of transistor Q2 decreases. When the difference between the emitter and base voltages exceeds the threshold voltage of the transistor Q2, the transistor conducts causing the voltage V3 to increase and reduce the duty cycle associated with operating the MOSFET Q1. The second diode D2 and resistor R3 operate as the power factor correction (PFC) circuit to generate a voltage V3 that is substantially in phase with the input voltage Vin. The voltages V1-V3 are applied to the base of bipolar transistor Q3 by way of respective resistors R7, R6 and R1 to form the voltage V4.
The resistor R8 and thermistor R9 in conjunction with the base-emitter voltage Vbe of the bipolar-junction transistor (BJT) Q3 operate as the temperature-compensated voltage reference 324 discussed above. The BJT Q3 in conjunction with the second Zener diode Z1, capacitor C4 and resistor R5 operate as the AND-gate 316 and driver 318 discussed above.
The fourth diode D4 operate to rectify the alternating voltage received from the secondary winding SW of the transformer T. The second capacitor C2 operates to filter the rectified voltage to generate the output voltage Vout for the luminous load 340. A second Zener Z2 in conjunction with resistor R12 and silicon-controlled rectifier (SCR) operate as the output voltage clamp 330 discussed above to protect the luminous load 340 from harmful voltage levels.
While the invention has been described in connection with various embodiments, it will be understood that the invention is capable of further modifications. This application is intended to cover any variations, uses or adaptation of the invention following, in general, the principles of the invention, and including such departures from the present disclosure as come within the known and customary practice within the art to which the invention pertains.
Number | Name | Date | Kind |
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8242766 | Gaknoki et al. | Aug 2012 | B2 |
20100026208 | Shteynberg et al. | Feb 2010 | A1 |
Number | Date | Country | |
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20130119869 A1 | May 2013 | US |