The present invention relates to devices, systems, and methods for testing crash avoidance technologies.
The system disclosed herein can be used with, but is not limited to, vehicles employed in crash avoidance technologies disclosed in the following patent applications developed by the same inventors and assigned to the same assignee: U.S. Patent Application No. 61/874,274 entitled “Master-Slave Automated Coordinated Vehicle Control” filed Sep. 5, 2013 by Joseph Kelly et al; U.S. Patent Application No. 61/874,267 entitled “Rigid Belt Drive Tensioner” filed Sep. 5, 2013 by Joseph Kelly et al; U.S. Patent Application No. 61/874,264 entitled “Robotic Hydraulic Brake Master Cylinder” filed Sep. 5, 2013 by Joseph Kelly et al; U.S. patent application Ser. No. 13/357,526 entitled “System and Method for Testing Crash Avoidance Technologies” filed Jan. 24, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,447,509); U.S. Patent Application No. 61/507,539 entitled “Guided Soft Target For Full Scale Advanced Crash Avoidance Technology Testing” filed on Jul. 13, 2011 by Joseph Kelly et al; U.S. Patent Application No. 61/578,452 entitled “Guided Soft Target For Full Scale Advanced Crash Avoidance Technology Testing” filed on Dec. 21, 2011 filed by Joseph Kelly et al; U.S. Patent Application No. 61/621,597 entitled “Collision Partner, System and Method” filed on Apr. 9, 2012 by Joseph Kelly et al; U.S. Patent Application No. 61/639,745 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Apr. 27, 2012 by Joseph Kelly et al; U.S. patent application Ser. No. 13/532,366 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,428,863); U.S. patent application Ser. No. 13/532,383 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,428,864); U.S. patent application Ser. No. 13/532,396 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,457,877); U.S. patent application Ser. No. 13/532,417 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al; and U.S. patent application Ser. No. 13/532,430 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al. Each of these patent applications is incorporated herein in their entirety.
As Advanced Crash Avoidance Technologies (ACATs) such as Forward Collision Warning (FCW), Crash Imminent Braking Systems and other advanced technologies continue to be developed, the need for full-scale test methodologies that can minimize hazards to test personnel and damage to equipment has rapidly increased. Evaluating such ACAT systems presents many challenges. For example, the evaluation system should be able to deliver a potential Soft Collision Partner (Soft CP) reliably and precisely along a trajectory that would ultimately result in a crash in a variety of configurations, such as rear-ends, head-ons, crossing paths, and sideswipes. Additionally, the Soft Collision Partner should not pose a substantial physical risk to the test driver, other test personnel, equipment, or to subject vehicles in the event that the collision is not avoided. This challenge has been difficult to address. Third, the Soft CP should appear to the subject vehicle as the actual item being simulated, such as a motor vehicle, a pedestrian, or other object. For example, the Soft CP should provide a consistent signature for radar and other sensors to the various subject vehicles, substantially identical to that of the item being simulated. It would be also advantageous for the Soft CP to be inexpensive and repeatably reusable with a minimum of time and effort.
As disclosed in the inventors' previous patent applications, fully incorporated herein by reference, the Guided Soft Target (GST) system includes a dynamic motion element (DME) as a mobile and controllable platform that carries the Soft CP. The DME is of such shape and dimension that it can be run over by the vehicle under test (aka the subject vehicle), with little to no damage to either the DME or the subject vehicle. When a collision occurs with the GST system, the subject vehicle impacts the Soft CP, which then absorbs the collision and may collapse. Such a Soft CP is disclosed in U.S. patent application Ser. No. 13/532,366 (issued as U.S. Pat. No. 8,428,863), incorporated by reference. This is disclosed fully in the previous patent applications listed above and incorporated by reference.
The innovations disclosed in this application are directed to systems that may be used on the DME or, more generally, a remote controlled vehicle. The systems include improvements to the braking systems and drive systems of such vehicles.
What is disclosed herein is an electronically-controlled hydraulic braking system for an autonomous vehicle such as a DME. The system includes a servo motor connected to a cam, the cam adapted to rotate when the servo motor is actuated. The system also includes a master cylinder containing hydraulic fluid and a piston push rod, the push rod is positioned adjacent to the cam such that when the cam is rotated, the push rod moves into the master cylinder thus causing the movement of hydraulic fluid into and out of the master cylinder. A controller may be connected to the servo motor and provides a signal to actuate the servo motor.
The brake system may further include a manifold that distributes the pressurized hydraulic fluid to wheel brake assemblies connected to the wheels. Those assemblies may include, but are not limited to, disk brakes and drum brakes.
Also disclosed herein is a belt drive system that includes a tensioner pulley that is in same rotational plane as the articulating arm of the driven pulley, and rotate about the same pivot axis. The belt drive system includes a belt connected to a drive pulley and adapted to transfer power from the drive pulley to a driven pulley. The belt defines a belt plane. The system also includes an articulating arm that pivots about a pivot axis within the belt plane, wherein the driven pulley is connected to the articulating arm such that it can pivot about the pivot axis. A tensioner pulley is also connected to the articulating arm such that it can pivot about the pivot axis and is in contact with the belt.
The system may further include a second tensioner pulley connected to the articulating arm such that it can pivot about the pivot axis and the second pulley is also in contact with the belt. The positioning of the tensioner pulleys is also disclosed so as to maintain a near constant needed belt length. For example, the tensioner pulleys each spin about a pulley axle and those axles may be positioned relative to the pivot axis in a generally straight line within the belt plane and/or generally equidistant from the pivot axis.
Other aspects of the invention are disclosed herein as discussed in the following Drawings and Detailed Description.
The invention can be better understood with reference to the following figures. The components within the figures are not necessarily to scale, emphasis instead being placed on clearly illustrating example aspects of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views. It will be understood that certain components and details may not appear in the figures to assist in more clearly describing the invention.
Following is a non-limiting written description of example embodiments illustrating various aspects of the invention. These examples are provided to enable a person of ordinary skill in the art to practice the full scope of the invention without having to engage in an undue amount of experimentation. As will be apparent to persons skilled in the art, further modifications and adaptations can be made without departing from the spirit and scope of the invention, which is limited only by the claims.
As disclosed in patent application Ser. No. 13/532,417 incorporated herein by reference, the DME may use hydraulic brakes connected to one or more of its wheels. There are, however, several shortcomings to the systems that actuate the hydraulic brake system.
Referring to
The DME also uses a belt drive system. In belt-drive systems where drive and driven pulley locations do not change during the course of operation, simply setting the belt tension before operation is sufficient. However, in systems where the pulleys move relative to one another during operation, a means of maintaining belt tension is required.
Referring to
However, the introduction of this spring-loaded pulley 535 can introduce unwanted compliance in the belt drive system 500, resulting in either belt slippage, or loss of adequate control, especially in a bi-directional system. For example, if the drive pulley 510 is turned counterclockwise, and a load exists on the driven pulley 515, the top of the belt 505 is put into tension, and the bottom of the belt is slackened. The slack is taken up by the tensioner pulley 535, and the belt tension is somewhat maintained. However, if the drive pulley 510 then rotates in the clockwise direction, and a load is present on the driven pulley 515, the bottom of the belt 505 is put into higher tension, causing the tensioner pulley 535 to deflect downward, causing the rest of the belt to slacken, which can lead to slippage. Also, as illustrated in
The systems disclosed and claimed below address the shortcomings of the previous brake and drive systems.
6.1 Cam Actuated Brake System
Turning now to
To optimize performance, the rolling cam follower 620 should be maintained in the same rotation plane as that of the cam 815. The cam rolling follower 820 may also have an alignment roller 825 that travels within an alignment roller slot 830. Shown in
Although not shown in
The cam actuated brake system need not implement two servos, it can have a single servo although there might be safety concerns should that servo fail. The servo may also be directly linked to the cam 815, thus the servo arm 840 and the cam roller arm 835 may be omitted.
Control of the servos may be accomplished by a brake signal issued by the controller 1100 shown in
While the cam actuated braking system has been described in conjunction with a DME, it would be apparent that the system can be implemented in a variety of vehicles. The above described embodiments are not intended to limit the scope of the invention, which is defined by the claims that follow.
6.2 In Plane Tensioner Pulley Drive System
In a preferred embodiment the axles 1345 and 1350 of the tensioner pulleys 1335 and 1340 may be located in a generally straight line with the pivot axis 1325, as shown by dashed line 1355 in
For an example embodiment, as shown below, the required belt length changes only by 0.008 inches throughout the allowable articulation stroke of the pivot axis, while a similar design without tensioner pulleys would change the required belt length by 0.210 inches for the same articulation angle (i.e., 26 times the change in belt length). The results are provided below in Table 2, and shown graphically in
By maintaining a near constant belt length throughout the allowable articulation stroke of the pivot axis, the belt does not suffer slippage. Less slippage allows for better belt control in both forward and reverse operation. And because the DME 600 illustrated in
As will be apparent to persons skilled in the art, modifications and adaptations to the above-described example embodiments of the invention can be made without departing from the spirit and scope of the invention, which is defined only by the following claims.
This application claims the benefit of U.S. Provisional Application No. 61/874,274 entitled “Master-Slave Automated Coordinated Vehicle Control” filed Sep. 5, 2013 by Joseph Kelly et al; and of U.S. Provisional Application No. 61/874,267 entitled “Rigid Belt Drive Tensioner” filed Sep. 5, 2013 by Joseph Kelly et al; and of U.S. Provisional Application No. 61/874,264 entitled “Robotic Hydraulic Brake Master Cylinder” filed Sep. 5, 2013 by Joseph Kelly et al; and is also a continuation-in-part of U.S. patent application Ser. No. 13/532,430 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al.; and is also a continuation-in-part of U.S. patent application Ser. No. 13/532,366 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,428,863); and is also a continuation-in-part of U.S. patent application Ser. No. 13/532,383 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,428,864); and is also a continuation-in-part of U.S. patent application Ser. No. 13/532,396 a entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al (issued as U.S. Pat. No. 8,457,877); and is also a Continuation-in-part of U.S. patent application Ser. No. 13/532,417 entitled “Devices, Systems, And Methods For Testing Crash Avoidance Technologies” filed on Jun. 25, 2012 by Joseph Kelly et al; all of which are hereby incorporated in their entirety including all tables, figures, and claims.
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20140039727 A1 | Feb 2014 | US |
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61874267 | Sep 2013 | US | |
61874264 | Sep 2013 | US | |
61507539 | Jul 2011 | US | |
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61621597 | Apr 2012 | US | |
61639745 | Apr 2012 | US |
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Child | 14050039 | US | |
Parent | 13532366 | Jun 2012 | US |
Child | 13532430 | US | |
Parent | 13532383 | Jun 2012 | US |
Child | 13532366 | US | |
Parent | 13532396 | Jun 2012 | US |
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Child | 13532430 | Jun 2012 | US |