The present invention relates to a system and a method for the transfer of fluid in a vehicle. The invention relates also to a computer program and a computer program product for the system and method.
Space is often a problem during the assembly of tanks on vehicles. In order to reduce the number of occasions of refuelling, tanks that are as large as possible are desired. This is particularly common on larger and more energy-demanding vehicles such as, trucks, buses, construction machines, etc. Large tanks, however, may be difficult to place in the vehicle. One solution to this problem is to distribute the tank volume among several tanks.
When mounting tanks for reducer agent, which is used in modern diesel-powered vehicles to reduce the emission of harmful nitrogen oxides, the reducer agent is stored in double tanks in many commercial vehicles. One of these tanks is the active tank, i.e. it is arranged to provide the agent to the exhaust gas system of the diesel engine. Pipelines connect these two communicating tanks such that reducer agent can be transferred to the active tank when it becomes empty.
US2012/027957A1 discloses a system to supply reducer agent in the exhaust gas system of a vehicle. The system comprises a pump arranged in connection with an active tank, a storage tank and two pipelines that connect the tanks. The pump creates negative pressure in the active tank, whereupon the agent is drawn by suction into the active tank.
When the transfer of fluid between the tanks is complete, fluid may remain in the pipelines between the tanks. The remaining fluid may eventually crystallize and block the pipeline. Blockage of the pipeline may be caused also by the remaining fluid freezing at low temperatures. Blockage of pipelines that arises in this manner is normally avoided through keeping the pipelines warm, preferably with the aid of electrical coils. This solution, however, suffers from several disadvantages, such as an increased technical complexity of the system and increasing energy consumption.
It is, furthermore, not uncommon that the fluid, in particular when it is present in the liquid phase, has corrosive properties and can thus corrode the pipeline in which it is located during long-term contact. It is known also that components of electrical heating systems, such as electrical coils, often experience short-circuits caused by fluids with corrosive properties, such as reducer agent.
US20103/19326A1 discloses a dosage unit for the injection of reducer agent into the exhaust gas system. The arrangement comprises a pump and three valves that are used to fill the active tank with reducer agent from the storage tank, and to partially expel by pressure the reducer agent from the connective pipelines between the tanks.
The arrangement that is described in US20103/19326A1, however, can most often not succeed in expelling the reducer agent from the pipeline that extends between the coupling/closure valve and the storage tank. Furthermore, the arrangement is complex, since several valves are used. The arrangement thus breaks easily, possibly leading to significant periods of being out of commission. Furthermore, control of such an arrangement is complicated.
The purpose of the present invention, therefore, is to provide a technically simple solution with as few moving parts as possible, and that removes, in particular, reducer agent from the connective pipelines in a reliable manner.
According to a first aspect, the purpose described above is at least partially achieved through a method for the transfer of fluid in a vehicle according to the disclosure herein.
The system thus comprises a main tank, a secondary tank, a pump, a first valve arrangement, a first fluid pathway that connects a source of pressurized air with the valve arrangement, a second fluid pathway that connects the valve arrangement and the secondary tank, a third fluid pathway that connects the valve arrangement and the main tank, whereby the pump is arranged at least partially in the first and the third fluid pathway, whereby the system in response to a control signal is arranged to be placed into a first condition, in which the first valve arrangement is in a first condition in which air under pressure flows through the first fluid pathway from the source of pressurized air to the pump, whereby the pump transfers the fluid from the secondary tank to the main tank through the valve arrangement and through the second and third fluid pathways, or a second condition, in which the first valve arrangement is in a second condition in which air under pressure flows through the first and second fluid pathways from the source of pressurized air through the valve arrangement to the secondary tank, whereby the pump transfers a flow of air in the third fluid pathway from the valve arrangement to the main tank.
The system according to the invention comprises a valve arrangement that alternates between two conditions, either fluid transfer between the tanks or blowing the fluid pathways clear. A robust and easily controlled design solution is in this way obtained. Furthermore, the extent of each fluid pathway and the positioning of the valves, that when in the blowing clear condition create a connection between the first and the second fluid pathways, lead to air under pressure in the condition flowing through the second fluid pathway and emptying it of fluid. The remaining fluid from the second fluid pathway therefore ends up in the secondary tank. The negative pressure that the pump at the same time creates in the third fluid pathway leads to the remaining fluid from the third fluid pathway and from the pump itself ending up in the main tank. Both the second and the third fluid pathways can, therefore, be emptied of remaining fluid.
According to a second aspect, the purpose described above is at least partially achieved through a method for the transfer of fluid in a system intended for a vehicle, wherein the system comprises a main tank, a secondary tank, a pump, a first valve arrangement, a first fluid pathway that connects a source of pressurized air with the valve arrangement, a second fluid pathway that connects the valve arrangement and the secondary tank, a third fluid pathway that connects the valve arrangement and the main tank, wherein the pump is arranged at least partially in the first and the third fluid pathway, whereby the method comprises receiving a control signal and placing the system, as a response to the control signal, in a first condition, in which the first valve arrangement is in a first condition in which air under pressure flows through the first fluid pathway from the source of pressurized air to the pump, and in which the fluid is transferred from the secondary tank to the main tank through the valve arrangement and through the second and third fluid pathways, or in a second condition, in which the first valve arrangement is in a second condition in which air under pressure flows through the first and second fluid pathways from the source of pressurized air through the valve arrangement to the secondary tank, and in which a flow of air is transferred in the third fluid pathway from the valve arrangement to the main tank.
According to a third aspect, the purpose is at least partially achieved through a computer program, P, wherein the program P comprises program code to cause a computer to carry out the steps according to the method.
According to a fourth aspect, the purpose is at least partially achieved through a computer program product comprising a program code stored on a non-transient medium that can be read by a computer in order to carry out the method steps, when the program is run on a computer.
The invention will be described below with reference to the attached drawings, of which:
The vehicle 1 is displayed here in the form of a truck or a drawing vehicle with a chassis 9 and two pairs of wheels 10A and 10B. Tanks 4, 5 with reducer agent are mounted on the chassis 9. The truck is displayed here solely as an example, and the vehicle 1 may instead be, for example, an SUV, a bus, a working vehicle or similar. A driver's cabin 7 is located at the front of the truck. A combustion engine 41 is located under the driver's cabin 7. Exhaust gases that are generated during combustion are led into an exhaust gas system 42. Trucks and other commercial vehicles typically have a pneumatic brake system that comprises a tank 14 that contains air under pressure. As is shown in
A dosage unit 47 for reducer agent is typically arranged in the flow of exhaust gases downstream of the combustion engine 41. To be more specific, the dosage unit 47 for reducer agent is often located inside a sound absorber 43 that is normally arranged in connection with the exhaust gas system 42. In this context, the product name AdBlue® is usually used in Europe when referring to reducer agent. The reducer agent is here used solely for the purpose of giving an example, and the tanks may contain instead other relevant fluids, such as diesel fuel.
In order to use the space in the truck as efficiently as possible, it is possible to have a design comprising two tanks that are placed at a distance from each other. A main, or active, tank 4 provides the dosage unit 47 for reducer agent with reducer agent through a pipeline 51. The dosage unit 47 for reducer agent injects the reducer agent that has been supplied into the flow of exhaust gases in order in this way to contribute to reduce the emission of harmful nitrogen oxides. The reducer agent in a secondary, or storage, tank 5 is a reserve that is transferred through at least one pipeline 8 to the main tank when the latter is nearly empty. The transfer is normally controlled by a control unit 19 that is shown schematically in
The first valve arrangement 11 may be a five-port valve, such as a 5/2 valve as is shown in
The system in one embodiment may comprise a second valve arrangement 12 that is arranged in the first pipeline 13 in order to regulate the supply of pressurized air from the source 14 of pressurized air to the first pipeline 13, the pump 6 and the rest of system. The valve 12 has an air inlet 33 on the side of the source of pressurized air in which a segment of the first pipeline 13 ends, and an air outlet 35 on the opposite side. The second valve arrangement 12, which may be a solenoid-activated ball valve, is arranged to alternate between a closed condition, in which pressurized air is not permitted to flow in the first pipeline 13 and, as is shown in
With continued reference to
As is made clear by
The pressurized air of the system may be delivered from an air tank 14 that is mounted on the vehicle. In one embodiment, the source of pressurized air is the air tank that is a component in the pneumatic brake system of the vehicle and that has been described in association with
Alternatively, the pressurized air may consist of or comprise exhaust gases that are produced in the exhaust gas system of the vehicle.
The system 100 in
The system 100 changes its condition in response to a control signal. To be more specific, an electronic control unit 19 may be arranged to generate a first control signal to place the system into the first condition and a second control signal to place the system into the second condition. In one embodiment, the amount of fluid in at least one of the tanks 4, 5 is measured, after which the control unit generates a first or second control signal based on the amount of fluid in the main tank 4 and/or the secondary tank 5. In another, closely related embodiment, the amount of fluid, reducer agent or fuel that has been measured is compared with a predetermined value for the amount of fluid, and generates a first or second control signal depending on the result of the comparison. For example, the amount of fluid in the main tank 4 may be compared with a lowest limiting value for the amount of fluid in the main tank 4 and generate a first control signal if the amount of fluid in the main tank 4 lies below the lowest limiting value. The first control signal activates the first valve arrangement 11 that takes up a first condition, after which the fluid is transferred from the secondary tank 5 to the main tank 4 as described above in association with
The control unit 19 may be an integral part of the system. The control unit 19 comprises further a processor unit 29 and a memory unit 39 that is connected to the processor unit. A computer program P is stored on the memory unit 39, which computer program can cause the control unit 19 to carry out the steps according to the method that is described here. According to one embodiment, the memory unit 39 is a part of the processor unit 29. The processor unit 29 may be constituted by one or several CPUs (central processing units). The memory unit 39 may comprise a non-transient memory, such as a flash memory or RAM (random access memory). The memory unit 39 comprises instructions to cause the processor unit 29 to execute the method steps that are described here.
As has previously been mentioned in association with
In the event of the secondary tank 5 being empty, or the amount of fluid in the secondary tank 5 lying below a lowest limiting value for the amount of fluid in the secondary tank, a sensor signal is generated from the sensor 21 that is associated with it, which sensor signal gives rise to a second control signal that is generated in the control unit 19. The valve arrangement 11 then takes up a second condition and the pipelines are blown clean as described above in association with
The sensors 21, the control unit 19 and the unit or units that activate the first 11 and the second 12 valve arrangement may communicate with each other by, for example, a bus, such as a CAN-bus (controller area network), which uses a message-based protocol. Examples of other communication protocols that can be used are TTP (time-triggered protocol), Flexray, etc. Signals and data as described above can in this way be exchanged between various units in the vehicle 1. Signals and data can instead be transferred in a wireless manner, for example, between the various units.
In the first condition 70, the first valve arrangement 11 is in a first condition and the second valve arrangement 12 is in its open condition. In this condition 70, the main tank 4 is normally empty, and the reducer agent is to be transferred to it from the secondary tank 5. Air under pressure then flows through the first fluid pathway, i.e. the first pipeline 13 that is constituted by several sections of pipe according to
In a second condition 80, the first valve arrangement 11 is in a second condition in which air under pressure flows through the first and second fluid pathways from the source 14 of pressurized air through the valve arrangement 11 to the secondary tank 5, and a stream of air is transferred in the third fluid pathway from the valve arrangement 11 to the main tank 4. As has been mentioned above, the fluid pathways in the form of pipelines 13, 15, 17 and their extents are the same, independently of the condition. In this condition, the secondary tank 5 is empty and the main tank 4 is full since the reducer agent has been transferred to it from the secondary tank 5. The pressurized air from the source 14 of pressurized air that drives the pump 6 can flow through the first 13 pipeline in order to blow clean the second pipeline 15 through the valve arrangement 11, such that the reducer agent that remains in the pipeline comes to be in the secondary tank 5. The negative pressure that is created in the system 100 by the action of the air-driven pump may give rise to a flow of air in the third pipeline 17. This flow of air flows from the first valve arrangement 11 to the main tank 4, which makes it possible for the pump 6 and the third pipeline 17 to be blown clean, such that the remaining reducer agent from there ends up in the main tank 4. The air in the third pipeline 17 is, in one embodiment, ambient air that enters the system through the valve arrangement.
The present invention is not limited to the embodiments described above. Various alternatives, modifications and equivalents can be used. For this reason, the embodiments named above do not limit the scope of the invention, which is defined by the attached patent claims.
Number | Date | Country | Kind |
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1450717-2 | Jun 2014 | SE | national |
The present application is a 35 U.S.C. §§371 national phase conversion of PCT/SE2015/050607, filed May 27, 2015, which claims priority of Swedish Patent Application No. 1450717-2, filed Jun. 12, 2014, the contents of which are incorporated by reference herein. The PCT International Application was published in the English language.
Filing Document | Filing Date | Country | Kind |
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PCT/SE2015/050607 | 5/27/2015 | WO | 00 |