The present subject matter relates generally to systems for gardening plants indoors, and more particularly, to a system and method for regulating the internal environment in a garden center.
Conventional indoor garden centers include a cabinet defining a grow chamber having a number of trays or racks positioned therein to support seedlings or plant material, e.g., for growing herbs, vegetables, or other plants in an indoor environment. In addition, such indoor garden centers may include an environmental control system that maintains the growing chamber at a desired temperature and humidity. Certain indoor garden centers may also include hydration systems for watering the plants and/or artificial lighting systems that provide the light necessary for such plants to grow.
Various wavelength spectrums of light may promote plant growth at the grow chamber. Certain spectrums may primarily provide thermal radiation into the grow chamber, which in turn generates heat. Excessive heat may cause higher energy consumption by the garden center, require greater cooling and heat removal, or provide detrimental levels of heat to the plant.
Accordingly, an improved indoor garden center would be useful. More particularly, an indoor garden center with an improved thermal management system would be particularly beneficial.
Aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
An aspect of the present disclosure is directed to a gardening appliance. The gardening appliance includes a cabinet defining a grow chamber within the cabinet, a light assembly configured to emit light into the grow chamber, and a transparent shield positioned between the light assembly and the grow chamber. The transparent shield includes a wavelength filter coating. The wavelength filter coating is configured to inhibit light wavelengths beyond a predetermined range of light wavelength from entering the grow chamber.
Another aspect of the present disclosure is directed to a method for thermal management at a gardening appliance. The method includes applying a wavelength filter coating to a transparent shield; positioning the transparent shield between the grow chamber and the light assembly, the light assembly configured to emit light toward the grow chamber; and emitting light toward the grow chamber.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, terms of approximation, such as “approximately,” “substantially,” or “about,” refer to being within a ten percent (10%) margin of error of the stated value. Moreover, as used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
Referring now generally to
Gardening appliance 100 may include an insulated liner 120 (
Cabinet 102, or more specifically, liner 120 may define a substantially enclosed back region or portion 130 (
Gardening appliance 100 may further include one or more doors 134 that are rotatably mounted to cabinet 102 for providing selective access to grow chamber 122. For example,
Although doors 134 are illustrated as being rectangular and being mounted on front side 112 of cabinet 102 in
According to the illustrated embodiment, cabinet 102 further defines a drawer 138 positioned proximate bottom 106 of cabinet 102 and being slidably mounted to cabinet for providing convenient storage for plant nutrients, system accessories, water filters, etc. In certain embodiments, such as depicted in
As shown, sealed system 150 includes a compressor 152, a first heat exchanger or evaporator 154 and a second heat exchanger or condenser 156. As is generally understood, compressor 152 is generally operable to circulate or urge a flow of refrigerant through sealed system 150, which may include various conduits which may be utilized to flow refrigerant between the various components of sealed system 150. Thus, evaporator 154 and condenser 156 may be between and in fluid communication with each other and compressor 152.
During operation of sealed system 150, refrigerant flows from evaporator 154 and to compressor 152, and compressor 152 is generally configured to direct compressed refrigerant from compressor 152 to condenser 156. For example, refrigerant may exit evaporator 154 as a fluid in the form of a superheated vapor. Upon exiting evaporator 154, the refrigerant may enter compressor 152, which is operable to compress the refrigerant. Accordingly, the pressure and temperature of the refrigerant may be increased in compressor 152 such that the refrigerant becomes a more superheated vapor.
Condenser 156 is disposed downstream of compressor 152 and is operable to reject heat from the refrigerant. For example, the superheated vapor from compressor 152 may enter condenser 156 and transfer energy to air surrounding condenser 156 (e.g., to create a flow of heated air). In this manner, the refrigerant condenses into a saturated liquid and/or liquid vapor mixture. A condenser fan (not shown) may be positioned adjacent condenser 156 and may facilitate or urge the flow of heated air across the coils of condenser 156 (e.g., from ambient atmosphere) in order to facilitate heat transfer.
According to the illustrated embodiment, an expansion device or a variable electronic expansion valve 158 may be further provided to regulate refrigerant expansion. During use, variable electronic expansion valve 158 may generally expand the refrigerant, lowering the pressure and temperature thereof. In this regard, refrigerant may exit condenser 156 in the form of high liquid quality/saturated liquid vapor mixture and travel through variable electronic expansion valve 158 before flowing through evaporator 154. Variable electronic expansion valve 158 is generally configured to be adjustable, e.g., such that the flow of refrigerant (e.g., volumetric flow rate in milliliters per second) through variable electronic expansion valve 158 may be selectively varied or adjusted.
Evaporator 154 is disposed downstream of variable electronic expansion valve 158 and is operable to heat refrigerant within evaporator 154, e.g., by absorbing thermal energy from air surrounding the evaporator (e.g., to create a flow of cooled air). For example, the liquid or liquid vapor mixture refrigerant from variable electronic expansion valve 158 may enter evaporator 154. Within evaporator 154, the refrigerant from variable electronic expansion valve 158 receives energy from the flow of cooled air and vaporizes into superheated vapor and/or high quality vapor mixture. An air handler or evaporator fan (not shown) is positioned adjacent evaporator 154 and may facilitate or urge the flow of cooled air across evaporator 154 in order to facilitate heat transfer. From evaporator 154, refrigerant may return to compressor 152 and the vapor-compression cycle may continue.
As explained above, certain embodiments of the environmental control system 148 may include a sealed system 150 for providing a flow of heated air or a flow cooled air throughout grow chamber 122 as needed. To direct this air, environmental control system 148 includes a duct system 160 for directing the flow of temperature regulated air, identified herein simply as flow of air 162 (see, e.g.,
These flows of air 162 may be routed through a cooled air supply duct and/or a heated air supply duct (not shown), respectively. In this regard, it should be appreciated that environmental control system 148 may generally include a plurality of ducts, dampers, diverter assemblies, and/or air handlers to facilitate operation in a cooling mode, in a heating mode, in both a heating and cooling mode, or any other mode suitable for regulating the environment within grow chamber 122. It should be appreciated that duct system 160 may vary in complexity and may regulate the flows of air from sealed system 150 in any suitable arrangement through any suitable portion of grow chamber 122. Although particular embodiments of environmental control system 148 are depicted herein, it should be appreciated that gardening appliance 100 may include any appropriate type of system for generating and providing cooled or heated air.
Gardening appliance 100 may include a control panel 170 (
As used herein, “processing device” or “controller” may refer to one or more microprocessors or semiconductor devices and is not restricted necessarily to a single element. The processing device can be programmed to operate gardening appliance 100. The processing device may include, or be associated with, one or more memory elements (e.g., non-transitory storage media). In some such embodiments, the memory elements include electrically erasable, programmable read only memory (EEPROM). Generally, the memory elements can store information accessible processing device, including instructions that can be executed by processing device. Optionally, the instructions can be software or any set of instructions and/or data that when executed by the processing device, cause the processing device to perform operations.
Referring generally to
Grow module 200 may further include a plurality of partitions 206 that extend from central hub 202 (
More specifically, partitions 206 may extend from central hub 202 to a location immediately adjacent liner 120. Although partitions 206 are described as extending along the radial direction, it should be appreciated that they need not be entirely radially extending. For example, according to the illustrated embodiment, the distal ends of each partition are joined with an adjacent partition using an arcuate wall 218, where each arcuate wall 218 extends across one face 212, 214, or 216 of the grow module 200 and is generally used to support plants 124.
Notably, it is desirable according to exemplary embodiments to form a substantial seal between partitions 206 and liner 120. Therefore, according to an exemplary embodiment, grow module 200 may define a grow module diameter 220 (e.g., defined by its substantially circular footprint formed in a horizontal plane). Similarly, enclosed back portion 130 of liner 120 may be substantially cylindrical and may define a liner diameter 222. In order to prevent a significant amount of air from escaping between partitions 206 and liner 120, liner diameter 222 may be substantially equal to or slightly larger than grow module diameter 220.
Referring now specifically to
As used herein, “motor” may refer to any suitable drive motor and/or transmission assembly for rotating grow module 200. For example, motor 230 may be a brushless DC electric motor, a stepper motor, or any other suitable type or configuration of motor. For example, motor 230 may be an AC motor, an induction motor, a permanent magnet synchronous motor, or any other suitable type of AC motor. In addition, motor 230 may include any suitable transmission assemblies, clutch mechanisms, or other components.
According to an exemplary embodiment, motor 230 may be operably coupled to controller 174, which is programmed to rotate grow module 200 according to predetermined operating cycles, based on user inputs (e.g., via touch buttons 172), etc. In addition, controller 174 may be communicatively coupled to one or more sensors, such as temperature or humidity sensors, positioned within the various portions 210 of chamber 122 for measuring temperatures and/or humidity, respectively. Controller 174 may then operate motor 230 in order to maintain desired environmental conditions for plants 124 on each face 212, 214, and 216 of the grow module 200. For example, gardening appliance 100 may include features for providing certain locations of gardening appliance 100 with light, temperature control, proper moisture, nutrients, and other requirements for suitable plant growth. Motor 230 may be used to position a specific one of the faces 212, 214, and 216 where needed to receive such growth requirements, and/or may be used to rotate each face, e.g., all three faces in the illustrated exemplary embodiments, through the various portions 210 of the grow chamber 122.
According to an exemplary embodiment, such as where the grow module 200 includes three partitions 206 and three faces 212, 214, and 216, controller 174 may operate motor 230 to index grow module 200 sequentially through a number of preselected positions. More specifically, motor 230 may rotate grow module 200 in a counterclockwise direction (e.g., when viewed from a top of grow module 200, as in
For example, as illustrated in
Referring now generally to
As best shown in
Notably, environmental control system 148 described above is generally configured for regulating the temperature and humidity (e.g., or some other suitable water level quantity or measurement) within one or all of the portions 210 of the grow chamber 122 and/or root chambers 252-256 independently of each other. In this manner, a versatile and desirable growing environment may be obtained for each and every portion 210 of the growing chamber 122.
Referring now for example to
Light sources 282 may be provided as any suitable number, type, position, and configuration of electrical light source(s), using any suitable light technology and illuminating in any suitable color. For example, according to the illustrated embodiment, light source 282 includes one or more light emitting diodes (LEDs), which may each illuminate in a single color (e.g., white LEDs), or which may each illuminate in multiple colors (e.g., multi-color or RGB LEDs) depending on the control signal from controller 174. Additionally, light assembly 280 may include light sources 282 that are configured to emit full-spectrum light or ultraviolet light, such as one or both of type-A ultraviolet (UVA) light and type-B ultraviolet (UVB) light. However, it should be appreciated that according to alternative embodiments, light sources 282 may include any other suitable traditional light bulbs or sources, such as halogen bulbs, fluorescent bulbs, incandescent bulbs, glow bars, a fiber light source, etc.
Light generated from light assembly 280 may result in light pollution within a room where gardening appliance 100 is located. Therefore, the gardening appliance 100 may include features for reducing light pollution, or to the blocking of light from light sources 282 through front display opening 132. Specifically, as illustrated, the light assemblies 280 are positioned only within the enclosed back portion 130 of liner 120 such that only faces 212, 214, and 216 of the grow module 200 which are in a sealed position are exposed to light from light sources 282. Specifically, grow module 200 acts as a physical partition between light assemblies 280 and front display opening 132. In this manner, as illustrated in
Gardening appliance 100 and grow module 200 have been described above to explain an exemplary embodiment of the present subject matter. However, it should be appreciated that variations and modifications may be made while remaining within the scope of the present subject matter. For example, according to alternative embodiments, gardening appliance 100 may be a simplified to a two-chamber embodiment with a square liner 120 and a grow module 200 having two partitions 206 extending from opposite sides of central hub 202 to define a first face and a second face. According to such an embodiment, by rotating grow module 200 by 180 degrees about central axis 204, the first face may alternate between the sealed position (e.g., facing rear side 114 of cabinet 102) and the display position (e.g., facing front side 112 of cabinet 102). By contrast, the same rotation will move the second face from the display position to the sealed position.
Referring now to
In various embodiments, transparent shield 300 includes a wavelength filter coating configured to inhibit light wavelengths beyond a predetermined range of light wavelength from entering the grow chamber 122. Stated differently, the wavelength filter coating is configured to allow light wavelengths within the predetermined range of light wavelength into the grow chamber 122, such as to be received at plant pod 242. In various embodiments, the wavelength filter coating is applied to the outer surface or substrate of the transparent shield 300. In particular embodiments, the wavelength filter coating is applied to the first side 301 of the transparent shield 300. Additionally, or alternatively, in certain embodiments, the wavelength filter coating is applied to the second side 302 of the transparent shield 300.
In various embodiments, the predetermined range of light wavelengths is less than approximately 800 nanometers. In a particular embodiment, the predetermined range of light wavelengths is between approximately 280 nanometers and approximately 800 nanometers, or between approximately 280 nanometers and approximately 700 nanometers. Accordingly, the wavelength filter coating at the transparent shield 300 is configured to inhibit wavelengths greater than approximately 800 nm, or greater than approximately 700 nm, or less than approximately 280 nm, from passing across the transparent shield 300 to the grow chamber 122 and the planting pod 122. Furthermore, the wavelength filter coating is configured to allow wavelengths less than 800 nm, or between approximately 280 nm and approximately 700 nm, to pass through the transparent shield 300 to the grow chamber and to the planting pod 122.
Accordingly, embodiments of the gardening appliance 100 including the transparent shield 300 with wavelength filter coating such as described herein allow for beneficial spectrums of light to be received at the plant while inhibiting, removing, or otherwise filtering away wavelengths that may primarily generate heat or otherwise waste energy. For instance, UV light between approximately 280 nm and approximately 400 nm may generally include UV-A and UV-B light providing benefits corresponding to color, nutritional value, taste, and aroma at the plant. Blue light between approximately 400 nm and approximately 500 nm may provide benefits corresponding to plant growth, flowering, and plant quality. Green light between approximately 500 nm and approximately 600 nm may aid photosynthesis. Red light between approximately 600 nm and approximately 700 nm may particularly aid photosynthesis and plant biomass growth. Red light may particularly provide such benefits more efficiently in regard to plant growth and energy consumption in contrast to other spectrums. Far red radiation between approximately 700 nm and approximately 800 nm may particularly promote extension growth, leaf size, stem size, and plant height.
Additionally, embodiments of the transparent shield 300 provided herein reduce overall heat generation at the gardening appliance 100. By inhibiting wavelengths of light that are substantially non-beneficial or less beneficial, embodiments of the transparent shield 300 provided herein reduce an amount of heat to be removed from the grow chamber 122, such as via the environmental control system 148 or other thermal management system. Various embodiments provided herein inhibit approximately 50% up to approximately 100%, or up to approximately 99%, or up to approximately 95%, of undesired light wavelengths. Particularly applying the wavelength filter coating to the first side 301 of the transparent shield 300 proximate to the light source 282 may mitigate heat build-up, retention, and generation at the transparent shield 300. Accordingly, the wavelength filter coating at the first side 301 may mitigate causing the liner 120 to retain heat from the light assembly 280, or particularly mitigate causing the back portion 130 of the liner 120 to retain heat, or specifically mitigate causing transparent shield 300 to retain heat.
In certain embodiments, such as depicted in
Referring now to
Embodiments of method 1000 include at 1010 applying a wavelength filter coating to a transparent shield (e.g., transparent shield 300). Method 1000 includes at 1020 positioning the transparent shield between the grow chamber (e.g., grow chamber 122) and the light assembly, the light assembly configured to emit light toward the grow chamber. Method 1000 includes at 1030 emitting light toward the grow chamber.
Various embodiments of the method 1000 include at 1040 filtering, via the wavelength filter coating at the transparent shield, wavelengths greater than approximately 800 nanometers of light from entering the grow chamber. Still particular embodiments of method 1000 include filtering, via the wavelength filter coating, wavelengths outside of a predetermined range of wavelengths, such as provided herein (e.g., between approximately 280 nm and approximately 800 nm).
In still various embodiments, method 1000 includes at 1050 flowing a gaseous fluid in fluid communication with the first side of the transparent shield. Flowing the gaseous fluid may include flowing air, such as depicted schematically via arrows 312 in
In particular embodiments, such as described herein, method 1000 at 1010 includes applying the wavelength filter coating to a substrate of the transparent shield proximate to a light source (e.g., light source 282) at the light assembly. In certain embodiments, method 1000 at 1010 includes applying the wavelength filter coating to the substrate at the first side (e.g., first side 301) of the transparent shield proximate to the light source. Method 1000 at 1010 may additionally include applying the wavelength filter coating to the substrate at the second side (e.g., second side 302) of the transparent shield, such as proximate to the grow chamber and/or distal to the light source. Still further embodiments may alternatively include applying the wavelength filter coating to the substrate at the second side of the transparent shield.
In various embodiments, method 1000 at 1010 includes applying the wavelength filter coating via one or more thin film deposition processes appropriate for application onto a glass or plastic substrate of the transparent shield. The thin film deposition process may include one or more chemical vapor deposition processes (CVD), physical deposition processes (PVD), or silvering processes. In certain embodiments, the substrate may generally include an outer layer or face of the transparent shield. In particular embodiments, certain faces or sides may particularly receive the wavelength filter coating, such as provide one or more benefits as described herein.
In certain embodiments, method 1000 includes at 1010 applying the wavelength filter coating via chemical vapor deposition. In particular embodiments, method 1000 at includes at 1010 forming the wavelength filter coating based at least on a fluorinated tin dioxide (SnO2). Method 1000 at 1010 may particularly include depositing the fluorinated tin dioxide to one or more sides (e.g., first side 301, second side 302) of the transparent shield based at least on a pyrolytic CVD process. In certain embodiments, the pyrolytic CVD process may particularly include depositing the fluorinated SnO2 onto the first side of the transparent shield, in which the first side (e.g., first side 301) forms a glass substrate. In still particular embodiments, method 1000 at 1010 includes applying the wavelength filter coating via pyrolytic CVD at a high temperature (e.g., above approximately 250 degrees Celsius). However, it should be appreciated that embodiments of the method 1000 may include pyrolytic CVD processes at relatively low temperatures, or other CVD methods.
In still certain embodiments, method 1000 includes at 1010 applying the wavelength filter coating via physical vapor deposition. Various embodiments of method 1000 at 1010 may include applying the wavelength filter coating via magnetron sputtering onto the first side of the transparent shield. In various embodiments, the first side forms a substrate. The substrate may include glass, plastic, or other appropriate material, or combinations thereof.
In various embodiments, the transparent shield includes a glass or plastic substrate in which the wavelength filter coating includes magnesium fluoride, a fluoropolymer, or other appropriate thin film composition such as described herein.
Various embodiments of the method 1000 or transparent shield 300 may include applying the wavelength filter coating to substantially all or part of the transparent shield. In certain embodiments, various light sources may output various light wavelengths different from one another. Method 1000 may include selectively applying the wavelength filter coating based on a location from which light is received from the light source. For instance, the transparent shield may be configured to block thermal radiation from UV lights and allow wavelengths from the visible spectrum. Various embodiments of the coating may be configured for reduced transmissivity in the visible spectrum, opacity in the infrared spectrum, and full transmission or allowance through the transparent shield in the ultraviolet range.
Embodiments of the gardening appliance 100 and method for thermal management 1000 provided herein may improve energy efficiency at gardening appliances by reducing undesired thermal radiation into the grow chamber, allowing for reduced energy consumption by an environmental control system or other cooling or thermal management system. Improving thermal management may facilitate growing conditions for plants, reduce the risk of wilting, and facilitate maintaining desired environmental conditions for the plant. Embodiments provided herein may reduce water consumption, such as via reducing undesired thermal radiation and associated heat generation, which may reduce undesired evaporation and water consumption. Still further, reduced cooling and thermal management usage may reduce overall noise associated with operating an environmental control system, cooling system, or other thermal management system. Embodiments of the method and appliance provided herein may allow for relatively lower operating speeds and durations at compressors, fans, motors, or other motive devices.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.