Patent Application
20210040725
This patent application relates generally to a waterproofing membrane system and method, and more specifically, to systems and methods for waterproofing a concrete substrate and other related waterproofing applications.
Laminate sheets are typically used for waterproofing concrete. These laminate sheets, however, are normally applied to a concrete substrate that has already been formed, such as a building foundation. As a result, such laminate sheets are applied on a cured concrete surface. In other concrete applications, laminate sheets can also be applied to concrete that is freshly-poured, or on surfaces that are not yet cured.
Conventional laminate sheets offer limited waterproofing capabilities when applied to either cured or non-cured concrete substrates. The integrity of a waterproofing membrane system is generally based on materials, size, dimensions, and arrangement of various layers. In many cases, conventional laminate sheets do not form an adequate water barrier or are cumbersome to use and install, which also results in poor waterproofing. In addition, conventional laminate sheets lack durability in extreme weather conditions and typically cannot accommodate heavy foot traffic or other physical wear.
As a result, a more robust waterproofing membrane system and method may be imperative to overcome the shortcomings of conventional systems and methods.
Features of the present disclosure are illustrated by way of example and not limited in the following Figure(s), in which like numerals indicate like elements, in which:
For simplicity and illustrative purposes, the present disclosure is described by referring mainly to examples and embodiments thereof. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be readily apparent, however, that the present disclosure may be practiced without limitation to these specific details. In other instances, some methods and structures readily understood by one of ordinary skill in the art have not been described in detail so as not to unnecessarily obscure the present disclosure. As used herein, the terms “a” and “an” are intended to denote at least one of a particular element, the term “includes” means includes but not limited to, the term “including” means including but not limited to, and the term “based on” means based at least in part on.
As described above, conventional laminate sheets offer limited waterproofing capabilities when applied to either cured or non-cured concrete substrates. They lack durability and cannot accommodate heavy physical wear or extreme conditions. Use and installation of conventional laminate sheets are also cumbersome. In many cases, conventional laminate sheets do not provide an adequate water barrier for which they are created.
The first layer 102 may be a membrane layer. The membrane layer may be made of a thermoplastic elastomeric waterproof material using advanced polymerization together with squeeze technology having high tensile strength and resistant to oxidation and puncture. For example, the membrane may include a thermoplastic polyolefin (TPO). In another example, the membrane may include other various materials, such as elastomer (POE) plastic, EVA plastic, plasticizer, antioxidant, etc.
The second layer 104 may be a carrier sheet. In an example, the carrier sheet may include a fabric made of polypropylene. In some examples, the carrier sheet may be made of 100% polypropylene. Alternatively, the carrier sheet may be made of a fabric that includes a mix of polypropylene and polyethylene.
The third layer 106 may be an adhesive layer. In an example, the adhesive layer may be made of C5 petroleum resin. The adhesive layer may provide bonding of the membrane and concrete upon contact, as well as reduce migration of water and vapor traveling between these two materials.
The fourth layer 108 may be a protective coating. In an example, the protective coating may be made of quartz sand (SiO2) or other similar material(s). In some examples, the protective coating may have a reflectivity of 4.5%. Depending on application or purpose, the reflectivity may be greater than, equal to, or lesser than 4.5%. The protective coating may also provide mechanical protection for the membrane, carrier sheet, and/or adhesive layer as well, so that the surface of the membrane or other layers, for example, may be more easily handled. This may be especially important in transportation, storage, and application the waterproofing membrane on a concrete substrate.
Other various examples or variations may also be provided. For example, the layers of
In some examples, the first layer segment 402 may be a membrane layer similar to the first layer 102 of
In some examples, the first layer segment 402 may have a length of approximately 2 m and a thickness of less of approximately 0.9 mm. The second layer segment 406 may have a length of approximately 2 m and a thickness of approximately 0.2 mm. In some examples, the second layer segment 406 may be disposed on the first layer segment 402. The third layer segment 408 may have a length shorter than the first layer and the second layer. For example, the third layer segment 408 may have a length of 1.9 m, such that when the third layer segment is disposed on the second layer segment there may be an exposed portion of the second layer segment 406. The third layer segment 408 may have a thickness of approximately 0.1 mm. The fourth layer segment 401 may a length of approximately 10 cm and a thickness of approximately 0.1 mm.
It should be appreciated that a waterproofing membrane system may be formed by interconnecting any number of waterproofing membrane segments. For instance, the exposed portion of the second layer segment of one waterproofing membrane segment may be attached to the fourth layer segment of another waterproofing membrane segment, and so forth, to form a waterproofing membrane system of any desired length or size. It should be appreciated that waterproofing membrane system comprising the plurality of waterproofing membrane segment may have an approximate overall thickness of 1.2 mm.
In an example, the waterproofing membrane system and method may follow the specifications outlined below in TABLE 1.
In another example, the waterproofing membrane system and method may follow the specifications outlined below in TABLE 2 and TABLE 3.
In yet another example, the waterproofing membrane system and method may follow the specifications outlined below in TABLE 4.
Furthermore, in some examples, weathering between −40° C. through 110° C. may not affect the waterproofing membrane system. The waterproofing membrane system may be environmentally friendly as well, and may not include chlorine and other hazardous materials. The waterproofing membrane system may also be extremely durable and have an effective life of up to 50 years. The waterproofing membrane system may include crack resistance. This waterproofing membrane system may be suitable for the construction of exposed or non-exposed roof waterproof layer. It may also be easy to shape along any surface area to provide waterproofing. In additional to concrete application, the waterproofing membrane system described herein may also be used on light steel roof, not only to reduce the weight of roofing, and excellent saving materials, waterproof and anti-condensation, suit for large industrial plants, public buildings. Other various waterproofing applications may be provided as well, such as for drinking water reservoirs, toilets, basements, tunnels, grain depots, subways, reservoirs, commercial, public, residential applications, etc.
It should be appreciated that a thermoplastic polyolefin (TPO) waterproof membrane described herein may be choice material for waterproofing applications. By adopting advanced polymerization, which performs well with mechanical properties, high tensile strength, oxidation-resistance and resistance to puncture. Through the thermoplastic material, such as ethylene propylene diene terpolymer (EPDM), the main ingredients may include a composition of polyolefin elastomer (POE) and/or ethylene vinyl acetate (EVA). Other various materials or compositions may also be provided. As described herein, the waterproofing membranes may be engineered to provide a permanent and integral, adhesive bond to concrete. This unique bond may provide lateral water migration resistance and waterproofing performance for the life of the structure. In some scenarios, such compositions have been proven to resist the migration of water around and into the structure of below grade construction, even in situations when the membrane is damaged.
What has been described and illustrated herein are examples of the disclosure along with some variations. The terms, descriptions, and figures used herein are set forth by way of illustration only and are not meant as limitations. Many variations are possible within the scope of the disclosure, which is intended to be defined by the following claims—and their equivalents—in which all terms are meant in their broadest reasonable sense unless otherwise indicated.
