The disclosure generally relates to sprinkler heads for fire detection systems. More particularly, the disclosure relates to a system and a method for verifying operational integrity of a sprinkler head.
Fire detection systems include sprinkler devices arranged to expel or disperse fluid for suppressing or preventing fire. Fire detection systems are typically connected to a water supply system providing sufficient pressure and flowrate to water within a network of pipes. Sprinkler devices are mounted onto the pipes at different locations within a room. Sprinkler devices are preferably spaced apart and ensure all areas within the building are covered. Each of the sprinkler devices typically includes sprinkler bulbs that are frangible and rupture at predetermined temperatures. The increase in temperature raises the temperature of a liquid within the frangible bulb causing the liquid to expand. When the pressure within the frangible bulb expands beyond a threshold pressure due to expansion of the liquid, the frangible bulb ruptures thereby causing the sprinkler device to emit fire suppression fluid. Therefore, sprinkler bulbs operate as a type of mechanical fuse, which releases fire suppression fluid from an associated source when they break.
Over the years, the sprinkler bulbs may be prone to damage or cracks leading to malfunctioning during a fire event. As such, periodic inspection and maintenance of the sprinkler bulbs help in identifying and replacing damaged sprinkler bulbs thereby ensuring optimal functioning of the fire detection system. Since sprinkler bulbs are typically small, frangible, single-use components of the fire detection system, improvements in verifying operational integrity of sprinkler bulbs without increasing complexity or cost of implementation are therefore desirable.
This summary is provided to introduce a selection of concepts in a simplified format that are further described in the detailed description of the disclosure. This summary is not intended to identify key or essential inventive concepts of the disclosure, nor is it intended for determining the scope of the disclosure.
Disclosed herein is a sprinkler head including a sprinkler body and a frangible sprinkler bulb connected to the sprinkler body. The frangible sprinkler bulb includes a cylindrical wall and a resistive track embedded in the cylindrical wall. At least one microchip and at least one diode are operationally connected in series to the resistive track. The at least one microchip and the at least one diode are connected in parallel to each other. In an inspection mode, a first current less than or equal to a threshold current associated with a threshold temperature flows from a second terminal to a first terminal sequentially through the at least one diode and the resistive track. In a releasing mode, a second current greater than the threshold current associated with the threshold temperature flows from the second terminal to the first terminal sequentially through the at least one diode and the resistive track.
In one or more embodiments according to the disclosure, in the inspection mode, the first current is supplied for a predefined time duration.
In one or more embodiments according to the disclosure, in the inspection mode, a surface irregularity in the cylindrical wall of the frangible sprinkler bulb is determined based on a generated temperature profile of a fluid stored in the cylindrical wall of the frangible sprinkler bulb upon supplying the first current for the predefined time duration.
In one or more embodiments according to the disclosure, in the inspection mode, a surface irregularity in the cylindrical wall of the frangible sprinkler bulb is determined based on detecting a leakage of a fluid stored in the cylindrical wall upon supplying the first current for the predefined time duration.
In one or more embodiments according to the disclosure, the surface irregularity is at least one of a crack, a split, a fissure, a gap, a slit, a rupture, a fracture, and a breach in the cylindrical wall of the frangible sprinkler bulb.
In one or more embodiments according to the disclosure, in the releasing mode, the second current passing through the embedded resistive track disintegrates the frangible sprinkler bulb.
In one or more embodiments according to the disclosure, the sprinkler head includes a mounting adaptor for connecting with a supply conduit.
In one or more embodiments according to the disclosure, the sprinkler head includes a seal for fluidly isolating the frangible sprinkler bulb from the supply conduit.
In one or more embodiments according to the disclosure, the resistive track is embedded in the cylindrical wall in a pattern including at least one of a serpentine pattern, a periodic waveform pattern, a waveform pattern, and a helical pattern.
A system for verifying operational integrity of a sprinkler head, is also disclosed. The system includes the sprinkler head having a sprinkler body and a frangible sprinkler bulb connected to the sprinkler body. The frangible sprinkler bulb includes a cylindrical wall and a resistive track embedded in the cylindrical wall. At least one microchip and at least one diode are operationally connected in series to the resistive track. Moreover, the at least one microchip and the at least one diode are connected in parallel to each other. The control circuitry is configured to communicate, during an inspection mode, with the at least one microchip in the frangible sprinkler bulb to supply a first current for a predefined time duration from a second terminal to a first terminal sequentially through the at least one diode and the resistive track. The control circuitry is configured to generate a temperature profile of a fluid stored in the cylindrical wall of the frangible sprinkler bulb upon supplying the first current for the predefined time duration. The control circuitry is configured to determine at least one of a presence and an absence of a surface irregularity in the cylindrical wall based on the generated temperature profile of the frangible sprinkler bulb to verify operational integrity of the sprinkler head.
In one or more embodiments according to the disclosure, the step of determining the presence of the surface irregularity in the cylindrical wall of the frangible sprinkler bulb further comprises detecting a leakage of the fluid stored in the cylindrical wall upon supplying the first current for the predefined time duration.
In one or more embodiments according to the disclosure, the surface irregularity is at least one of a crack, a split, a fissure, a gap, a slit, a rupture, a fracture, and a breach in the cylindrical wall of the frangible sprinkler bulb.
In one or more embodiments according to the disclosure, the inspection mode is triggered periodically at predefined intervals.
In one or more embodiments according to the disclosure, the inspection mode is triggered based on the control circuitry receiving an input.
In one or more embodiments according to the disclosure, the control circuitry is further configured to communicate, during a releasing mode, with the at least one microchip in the frangible sprinkler bulb to supply a second current from the second terminal to the first terminal sequentially through the at least one diode and the resistive track.
In one or more embodiments according to the disclosure, in the releasing mode, the second current passing through the embedded resistive track disintegrates the frangible sprinkler bulb.
In one or more embodiments according to the disclosure, the control circuitry is further configured to generate a notification on a computing device based on determining the presence of the surface irregularity in the cylindrical wall of the frangible sprinkler bulb.
In one or more embodiments according to the disclosure, the notification is one of an audio notification, a visual notification, an audio-visual notification, and a haptic notification.
A method for verifying operational integrity of a sprinkler head, is disclosed. The method includes the step of providing a sprinkler head and a control circuitry. Next, the control circuitry communicates, during an inspection mode, with at least one microchip of a frangible sprinkler bulb to supply a first current for a predefined time duration from a second terminal to a first terminal sequentially through at least one diode and a resistive track. Then, the control circuitry generates a temperature profile of a fluid stored in a cylindrical wall of the frangible sprinkler bulb upon supplying the first current for the predefined time duration. Finally, the control circuitry determines at least one of a presence and an absence of a surface irregularity in the cylindrical wall based on the generated temperature profile of the frangible sprinkler bulb to verify operational integrity of the sprinkler head.
In one or more embodiments according to the disclosure, the surface irregularity is at least one of a crack, a split, a fissure, a gap, a slit, a rupture, a fracture, and a breach in the cylindrical wall of the frangible sprinkler bulb.
To further clarify the advantages and features of the method and system, a more particular description of the method and system will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawing. It is appreciated that these drawings depict only typical embodiments of the disclosure and are therefore not to be considered limiting its scope. The disclosure will be described and explained with additional specificity and detail with the accompanying drawings.
These and other features, aspects, and advantages will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the disclosure. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the disclosure so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
It should be understood at the outset that although illustrative implementations of embodiments are illustrated below, system and method may be implemented using any number of techniques. The disclosure should in no way be limited to the illustrative implementations, drawings, and techniques illustrated below, including the exemplary design and implementation illustrated and described herein, but may be modified within the scope of the appended claims along with their full scope of equivalents.
The term “some” as used herein is defined as “one, or more than one, or all.” Accordingly, the terms “one,” “more than one,” but not all” or “all” would all fall under the definition of “some.” The term “some embodiments” may refer to no embodiments or one embodiment or several embodiments or all embodiments. Accordingly, the term “some embodiments” is defined as meaning “one embodiment, or more than one embodiment, or all embodiments.”
The terminology and structure employed herein are for describing, teaching, and illuminating some embodiments and their specific features and elements and do not limit, restrict, or reduce the spirit and scope of the claims or their equivalents.
More specifically, any terms used herein such as but not limited to “includes,” “comprises,” “has,” “have” and grammatical variants thereof do not specify an exact limitation or restriction and certainly do not exclude the possible addition of one or more features or elements, unless otherwise stated, and must not be taken to exclude the possible removal of one or more of the listed features and elements, unless otherwise stated with the limiting language “must comprise” or “needs to include.”
The term “unit” used herein may imply a unit including, for example, one of hardware, software, and firmware or a combination of two or more of them. The “unit” may be interchangeably used with a term such as logic, a logical block, a component, a circuit, and the like. The “unit” may be a minimum system component for performing one or more functions or may be a part thereof.
Unless otherwise defined, all terms, and especially any technical and/or scientific terms, used herein may be taken to have the same meaning as commonly understood by one having ordinary skill in the art.
Embodiments will be described below in detail with reference to the accompanying drawings.
As used herein, “the inspection mode” refers to a mode of operation of the frangible sprinkler bulb 102 in which operational integrity of the frangible sprinkler bulb 102 is verified using the microchip 105. The information may be gathered periodically or at predefined intervals set by an operator. Alternatively, the information may be gathered on demand at random intervals.
In the inspection mode, a first current less than or equal to a threshold current associated with the threshold temperature flows from the second terminal 108 to the first terminal 107 sequentially through the at least one diode 106 and the resistive track 104. As used herein, the “threshold temperature” refers to the temperature rating or the temperature exceeding which the frangible sprinkler bulb 102 may rupture. This means when the threshold temperature or the temperature at which the frangible sprinkler bulb 102 is designed to rupture is exceeded, the frangible sprinkler bulb 102 disintegrates. The threshold temperature depends on the type of liquid stored within the frangible sprinkler bulb 102.
As used herein, “the releasing mode” refers to a mode of operation of the frangible sprinkler bulb 102 in which a second current greater than the threshold current associated with the threshold temperature flows from the second terminal 108 to the first terminal 107 sequentially through the at least one diode 106 and the resistive track 104. Moreover, the second current is of a larger magnitude than the first current supplied during the inspection mode causing the resistive track 104 to heat the cylindrical wall 103 as exemplarily illustrated in
During the inspection mode, the first current is supplied for a predefined time duration t1. In an embodiment, the temperature profile A indicates the temperature change of the fluid stored in the cylindrical wall 103 when the cylindrical wall 103 is intact and has no surface irregularity. On the other hand, the temperature profile B indicates the temperature change of the fluid stored in the cylindrical wall 103 when the cylindrical wall 103 is damaged and has one or more surface irregularities. During the inspection mode, the surface irregularity in the cylindrical wall 103 of the frangible sprinkler bulb 102 is determined based on the generated temperature profile of the fluid stored in the cylindrical wall 103 of the frangible sprinkler bulb 102 upon supplying the first current for the predefined time duration. In an additional step, during the inspection mode, the surface irregularity in the cylindrical wall 103 of the frangible sprinkler bulb 102 is determined and confirmed based on detecting a leakage of the fluid stored in the cylindrical wall 103 upon supplying the first current for the predefined time duration. The fluid leakage may be detected using one or more sensors in contact with the cylindrical wall 103. In an embodiment, the surface irregularity is at least one of a crack, a split, a fissure, a gap, a slit, a rupture, a fracture, and a breach in the cylindrical wall 103 of the frangible sprinkler bulb 102.
As used herein, the term “control circuitry 201” and “microchip 105” may be construed to encompass one or a combination of microprocessors, suitable logic, circuits, audio interfaces, visual interfaces, haptic interfaces, or the like. The control circuitry 201 and the microchip 105 may include, but are not limited to a microcontroller, a Reduced Instruction Set Computing (RISC) processor, an Application-Specific Integrated Circuit (ASIC) processor, a Complex Instruction Set Computing (CISC) processor, a central processing unit (CPU), a graphics processing unit (GPU), a state machine, and/or other processing units 201-1 or circuits. The control circuitry 201 may also comprise suitable logic, circuits, interfaces, and/or code that may be configured to execute a set of instructions stored in a memory unit 201-2. In an exemplary implementation of the memory unit 201-2 according to the disclosure, the memory unit 201-2 may include, but are not limited to, Electrically Erasable Programmable Read-only Memory (EEPROM), Random Access Memory (RAM), Read Only Memory (ROM), Hard Disk Drive (HDD), Flash memory, Solid-State Drive (SSD), and/or CPU cache memory.
The control circuitry 201 further includes a communications unit 201-3 configured to communicate with the microchip 105 and other components of the system 200 such as sensors within the region 202 and a computing device 203. During the inspection mode, the control circuitry 201 communicates with the microchip 105 in the frangible sprinkler bulb 102 to obtain information related to the frangible sprinkler bulb 102. The information related to the frangible sprinkler bulb 102 includes a temperature profile of the frangible sprinkler bulb 102 when the first current has been supplied for the predefined time duration t1, a temperature of the region 202 surrounding the frangible sprinkler bulb 102, the resistance of the resistive track 104, internal pressure of the frangible sprinkler bulb 102, etc. In an embodiment, the resistive track 104 is embedded in the cylindrical wall 103 in a pattern including at least one of a serpentine pattern, a periodic waveform pattern, a waveform pattern, and a helical pattern. During the inspection mode, the microchip 105 obtains the information related to the frangible sprinkler bulb 102 and transmits the information to the control circuitry 201. In an exemplary embodiment, the inspection mode is triggered periodically at predefined intervals. As used herein, “predefined intervals” is used to mean a periodic interval such as every second, every 5 seconds, every minute, every hour, and the like. The predefined interval may be stored in the memory unit 201-2 or may be adjusted by an operator using the control circuitry 201. In another embodiment, the inspection mode is triggered based on the control circuitry 201 receiving an input from operators or authorized personnel.
During the inspection mode, the control circuitry 201 is configured to communicate with the at least one microchip 105 in the frangible sprinkler bulb 102 to supply the first current for the predefined time duration from the second terminal 108 to the first terminal 107 sequentially through the at least one diode 106 and the resistive track 104 as exemplarily illustrated in
The control circuitry 201 determines the presence or the absence of the surface irregularity in the cylindrical wall 103 based on the generated temperature profile of the frangible sprinkler bulb 102 to verify operational integrity of the sprinkler head 100. The control circuitry 201 may determine the presence of the surface irregularity by comparing and matching the generated temperature profile of the frangible sprinkler bulb 102 and the stored temperature profile of a damaged frangible sprinkler bulb 102. In an additional step, the presence of the surface irregularity in the cylindrical wall 103 of the frangible sprinkler bulb 102 may be determined by detecting a leakage of the fluid stored in the cylindrical wall 103 upon supplying the first current for the predefined time duration. In an embodiment, the control circuitry 201 is further configured to generate a notification on a computing device 203 based on determining the presence of the surface irregularity in the cylindrical wall 103 of the frangible sprinkler bulb 102. The notification is one of an audio notification, a visual notification, an audio-visual notification, and a haptic notification.
The audio notification may include a loud warning siren or alarm which may be generated for a continuous or periodic interval of time. The audio notification is configured to be cleared or switched off based on an input received via the computing device 203, after which time the computing device 203 resumes to a normal indication without the emergency audio notification. The input may include an input received via a haptic interface of the computing device 203, an ON/OFF switch, biometric/RFID authentication by authorized security or safety personnel, etc. This means the audio notification provides the alert continuously to the operator of the computing device 203 until the operator shuts off the notification. In some exemplary implementations according to the disclosure, the computing device 203 generates a visual notification in addition to the audio notification via a display interface of the computing device 203.
The display may comprise suitable logic, circuitry, interfaces, and/or code that may be configured to render various types of information and/or entertainment content via a user interface. In one or more embodiments, the display may be a flashing visual indicator, such as a Light Emitting Diode (LED), indicator lights, or the like. The user interface may be a customized Graphic User Interface (GUI) configured to display information related to the system 200 such as the predefined criteria set by the operator, location of the fire, number of damaged frangible sprinkler bulbs 102, etc. The display may include but is not limited to a projection-based display, an electro-chromic display, a flexible display, and/or holographic display. In other embodiments, the display may be a touchscreen display, a tactile electronic display, and/or a touchable hologram. As such, the display may be configured to receive inputs from the operator for setting or modifying the predefined criteria, the predefined intervals, etc. In one or more embodiments, the authorized personnel/operator may be prompted to clear the audio or visual notification. Alternately, the audio notification, the visual notification, or the audio-visual notification is configured to stop only based on an input received from the operator via the computing device 203. Consequently, the computing device 203 configures the audio interface and/or the display interface to return to a normal indication mode.
In one or more embodiments, the communications unit 201-3 may transmit data to and receive data from the computing device 203 via the communications network 204. The communications unit 201-3 may be configured of, for example, a telematic transceiver (DCM), a mayday battery, a GPS, a data communication module ASSY, a telephone microphone ASSY, and a telephone antenna ASSY. The communications network 204 may include, but is not limited to, a Wide Area Network (WAN), a cellular network, such as a 3G, 4G, or 5G network, an Internet-based mobile ad hoc networks (IMANET), etc. The communications network 204 may also include wired media such as a wired network or direct-wired connection, and wireless media such as acoustic, radio frequency (RF), microwave, infrared (IR) and other wireless media. In one or more embodiments, the computing device 203 may be implemented as a portion of a small-form factor portable (or mobile) electronic device such as a cell phone, a personal data assistant (PDA), a personal media player device, a wireless web-watch device, a personal headset device, an application specific device, or a hybrid device that include any of the above functions.
The computing device 203 may also be implemented as a personal computer including both laptop computer and non-laptop computer configurations. The computing device 203 can also be any type of network computing device. The computing device 203 can also be an automated system as described herein. The computing device 203 may have additional features or functionality, and additional interfaces to facilitate communications between basic configuration and any devices and interfaces. For example, a bus/interface controller may be used to facilitate communications between a basic configuration and one or more data storage devices via a storage interface bus. Data storage devices may be removable storage devices, non-removable storage devices, or a combination thereof. Examples of removable storage and non-removable storage devices include magnetic disk devices such as flexible disk drives and hard-disk drives (HDD), optical disk drives such as compact disk (CD) drives or digital versatile disk (DVD) drives, solid state drives (SSD), and tape drives to name a few. Example computer storage media may include volatile and non-volatile, removable, and non-removable media implemented in any method or technology for storage of information, such as computer readable instructions, data structures, program modules, or other data systems can also be used for data analysis.
In an embodiment according to the disclosure, the control circuitry 201 is integrated as a part of the system 200 remote from the sprinkler head 100. Accordingly, the system 200 may also comprise a plurality of sensors configured to detect one or more parameters of the region 202. In one or more embodiments, the sensors may include one or a combination of temperature sensors, air quality sensors, and the like. Alternatively, the sensors may be installed as a part of a building management system or other Heating, Ventilating and Air Conditioning system. Using these sensors, the control circuitry 201 and/or the microchip 105 detects information regarding different parameters of the region 202. These include but are not limited to the temperature of the region 202 surrounding the frangible sprinkler bulb 102, smoke particulate density of the region 202 surrounding the frangible sprinkler bulb 102, humidity, and the like. Once the control circuitry 201 or the microchip 105 determines feedback from the sensors exceeds at least one predefined criteria, the control circuitry 201 transmits a trigger signal to the microchip 105 to actuate the releasing mode. As used herein, “predefined criteria” includes threshold values of the temperature of the region 202 surrounding the frangible sprinkler bulb 102, smoke particulate density of the region 202 surrounding the frangible sprinkler bulb 102, etc. During the releasing mode, the control circuitry communicates with the at least one microchip 105 in the frangible sprinkler bulb 102 to trigger the second current to raise the temperature to a magnitude exceeding the threshold temperature sufficient to rupture the cylindrical wall 103 exemplarily illustrated in
When a fire event is detected or the releasing mode is triggered in at least one of the frangible sprinkler bulbs 102, the communications unit 201-3 of the control circuitry 201 generates a trigger signal which is conveyed to an interface or communications unit of the computing device 203. When the computing device 203 receives the trigger signal, the computing device 203 generates a notification such as an audio notification, a visual notification, and audio-visual notification, and a haptic notification.
In the fire detection method 300, disclosed herein, at Step 301, the system 200 is provided as disclosed in the detailed description of
At Step 303, the control circuitry 201 communicates, during the inspection mode, with the at least one microchip 105 of the frangible sprinkler bulb 102 to supply the first current for the predefined time duration from the second terminal 108 to the first terminal 107 sequentially through the at least one diode 106 and the resistive track 104.
At Step 305, the control circuitry 201 generates a temperature profile, via the control circuitry 201, of the fluid stored in the cylindrical wall 103 of the frangible sprinkler bulb 102 upon supplying the first current for the predefined time duration.
At Step 307, the control circuitry 201 determines either the presence or the absence of the surface irregularity in the cylindrical wall 103 based on the generated temperature profile of the frangible sprinkler bulb 102 to verify operational integrity of the sprinkler head 100.
Referring to
Furthermore, since the inspection mode utilizes the resistive track 104 embedded directly on the external surface of the frangible sprinkler bulb 102 to generate the temperature profile, the accuracy of verifying the operational integrity of the frangible sprinkler bulbs 102 is increased. Moreover, since the inspection mode and the releasing mode of the frangible sprinkler bulbs 102 may be activated remotely, manual verification of damage to the frangible sprinkler bulb 102 is avoided thereby increasing the reliability and accuracy of the system 200.
As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.
Moreover, the actions of any flow diagram need not be implemented in the order shown; nor do all of the acts necessarily need to be performed. Also, those acts that are not dependent on other acts may be performed in parallel with the other acts.
The drawings and the forgoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. For example, orders of processes described herein may be changed and are not limited to the manner described herein.
Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any component(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, or essential feature or component of any or all the claims.
This application claims the benefit of U.S. Provisional Application No. 63/590,945 filed Oct. 17, 2023, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63590945 | Oct 2023 | US |