The present invention is generally directed to enhancing the performance of a well in a subsurface reservoir, and more particularly, to a system and method for use in evaluating, predicting and optimizing well performance in a subsurface reservoir.
Optimizing the development of new reservoir fields and efficiently managing production of current fields are of great significance in the petroleum industry, as capital expenses related to drilling and completing a well can be extremely high and production targets are becoming ever-more-aggressive. As a result, a large amount of effort has been dedicated to developing tools for evaluating subsurface reservoirs, such that educated predictions can be made to more accurately characterize fluid flow within the reservoirs and optimize the production of a well.
Geological models of subsurface reservoirs are built using data from various sources including seismic images, cores, production logs, down-hole well measurements, drilling information, and outcrops. These models typically contain rock properties such as permeability distributions and porosity distributions, as well as, fluid properties such as fluid saturation distributions. These properties or parameters can be used in mathematical relations, such as Darcy's Law and the mass conservation equation, to describe fluid flow within the reservoir and to quantify the pressure and flux of a reservoir. Similarly, rock parameters such as elastic and plastic rigidity can be used in Hooke's Law to quantify the displacement, stress and internal energy of a reservoir. Geological models can be simulated under different sets of circumstances to find optimal production techniques. For example, the location of a well or the well type can be varied to optimize hydrocarbon recovery. Many computer-implemented software programs used for constructing and simulating such geological models are currently available within the industry.
A suite of tools are also commercially available that can be utilized in evaluating and optimizing well configurations. Typically these tools utilize parameters of the reservoir model to determine the most appropriate well design. For example, certain applications may be directed at optimizing the completion of a well to accommodate a given wellbore based upon particular reservoir drainage conditions. One such available program is PROSPER, which is a well performance, design and optimization software program, distributed by Petroleum Experts Ltd. headquartered in Edinburgh, Scotland, United Kingdom.
While many reservoir characterization and well evaluation software tools are currently available, the experience of an operator often dictates the approach taken to solve a particular well problem. For example, a novice operator may determine what approach is taken based on a few prominent reservoir conditions, giving little or no attention to less prominent reservoir conditions. This can lead to a loss of reliability and productivity of the wellbore, as all relevant reservoir parameters are not considered in characterizing a well. Accordingly, there exists a need for a reliable and efficient methodology in which reservoir and well properties can be established in one computerized operation, such that sensible and practical solutions are obtained for well performance evaluation.
According to an aspect of the present invention, a system is disclosed to evaluate a well that is in fluid communication with a subsurface reservoir. The system includes a user control interface, a database, a computer processor, a software program, and a visual display. The user control interface is used to input information into the system such as geological characteristics of the subsurface reservoir, properties of fluid contained within the subsurface reservoir, data associated with an existing well that is in fluid communication with the subsurface reservoir, or a combination thereof. The database is configured to store data inputted into the system by the user control interface and outputted from the software program. The computer processor is configured to receive the stored data from the database and to execute software program. The software program includes a new well module, an existing well module, and a well screening module. The new well module can be used to evaluate the performance of a new well to be placed in fluid communication with the subsurface reservoir. The existing well module can be used to evaluate the performance of an existing well that is in fluid communication with the subsurface reservoir. The well screening module can be used to calculate a property of the existing well. The visual display is used to display outputs from the software program such as from the new well module, the existing well module, the well screening module, or a combination thereof.
In one embodiment, evaluating the new well using the new well module includes defining the new well as a horizontal, vertical, directional, or multilateral well. Zonal isolation and a completion types are also defined for the new well. The performance of the new well can then be forecasted. In one embodiment, an economic evaluation can be performed for the new well.
In one embodiment, the stored data includes data associated with the existing well. For example, the stored data can include well performance data, well design and completion information, documented procedural information, or a combination thereof. In one embodiment, the existing well module can forecast the performance of the existing well using the stored data. In one embodiment, the existing well module can optimize the performance of the existing well using the stored data. In one embodiment, the existing well module can identify a performance issue associated with the existing well based on the stored data and provide a recommendation for resolving the performance issue associated with the existing well. For example, the recommendation can be a list of technical consultants to help evaluate the performance issue associated with the existing well, a modification to the existing well, or a combination thereof.
In one embodiment, calculating the property of the existing well using the well screening module includes calculating productivity improvement ratios, production indexes, skin calculations, screen erosion predictions, sanding predictions, or a combination thereof.
In one embodiment, the output displayed by the visual display includes a result to a performance evaluation of the new well, a result to an economic evaluation of the new well, a result to a performance evaluation of the existing well, a calculated property of the existing well, recommendations to resolve a performance issue associated with the existing well, recommendations to optimize the performance of the existing well, or a combination thereof.
Another aspect of the present invention includes a software program for use in conjunction with a computer having a processor unit. The software program is stored on a readable storage medium and has instructions executable by the processor unit encoded thereon. The software program includes a new well module, an existing well module, and a well screening module. The new well module can be used to evaluate the performance of a new well to be placed in fluid communication with the subsurface reservoir. The existing well module can be used to evaluate the performance of an existing well that is in fluid communication with the subsurface reservoir. The well screening module can be used to calculate a property of the existing well.
In one embodiment, evaluating the new well using the new well module includes defining the new well as a horizontal, vertical, directional, or multilateral well. Zonal isolation and a completion types are also defined for the new well. The performance of the new well can then be forecasted. In some embodiments, an economic evaluation can be performed for the new well.
In one embodiment, the existing well module can forecast the performance of the existing well using stored data such as well performance data, well design and completion information, documented procedural information, or a combination thereof. In one embodiment, the existing well module can optimize the performance of the existing well using the stored data. In one embodiment, the existing well module can identify a performance issue associated with the existing well based on the stored data and provide a recommendation for resolving the performance issue associated with the existing well. For example, the recommendation can be a list of technical consultants to help evaluate the performance issue associated with the existing well, a modification to the existing well, or a combination thereof.
In one embodiment, calculating the property of the existing well using the well screening module includes calculating productivity improvement ratios, production indexes, skin calculations, screen erosion predictions, sanding predictions, or a combination thereof.
Another aspect of the present invention includes a computer-implemented method to evaluate a well that is or is to be placed in fluid communication with a subsurface reservoir is disclosed. The method includes accessing a well performance program that includes a new well module, an existing well module, and a well screening module. The new well module can be used to evaluate the performance of a new well to be placed in fluid communication with the subsurface reservoir. The existing well module can be used to evaluate the performance of an existing well that is in fluid communication with the subsurface reservoir. The well screening module can be used to calculate a property of the existing well. Properties of fluid contained within the subsurface reservoir and geological characteristics of the subsurface reservoir are input into the system. The well performance program is run using the input fluid properties and geological characteristics. Evaluating the new well using the new well module includes defining the new well as a horizontal, vertical, directional, or multilateral well. Zonal isolation and a completion types are also defined for the new well. The performance of the new well can then be forecasted. In some embodiments, an economic evaluation can also be performed for the new well. Evaluating the existing well using the existing well module can include forecasting the performance of the existing well, resolving a performance issue associated with the existing well, optimizing the performance of the existing well, or a combination thereof. Calculating the property of the existing well using the well screening module includes calculating productivity improvement ratios, production indexes, skin calculations, screen erosion predictions, sanding predictions, or a combination thereof. A visual display is produced based on one or more outputs from the well performance program.
In one embodiment, the existing well module uses documented procedural information to resolve the performance issue associated with the existing well.
In one embodiment, the existing well module uses documented procedural information to optimize the performance of the existing well.
Embodiments of the present invention described herein are generally directed to a system and method for well prediction, evaluation and optimization. As will be described herein in more detail, the system and method incorporate procedural information such as industry accepted techniques, best practices, and lessons learned to guide the evaluation and optimization of a well, as well as, predict its production performance in one computerized operation. Long-term well integrity and optimum completion performance are obtained as a variety of well types and completion designs are analyzed for the underlying characteristics of the subsurface reservoir. New wells can be evaluated to ensure they meet performance and economic objectives. Issues related to existing wells can be resolved and the performance of the wells can be optimized. Wells can also quickly be screened to forecast performance and potential failure characteristics of the well.
As shown in
In step 143, it is determined whether zonal isolation for a selected well is warranted. If fluids in one reservoir zone are preferably produced separately from fluids in another reservoir zone, then zonal isolation for the well can be implemented. Determination of whether zonal isolation is preferred is generally based on differences in pressure and permeability along the well length, and whether the reservoir is adjacent to a gas cap or aquifer. For example, if the permeability contrast between zones is more than a predetermined order of magnitude, coning is likely to occur in the higher permeability zone. To prevent such coning, zonal isolation for the well can be implemented to isolate the high permeability zone from the low permeability zone, and thus achieve a more uniform production distribution between the two zones. It is common practice within the drilling and completions community to create zonal isolation through appropriate use of casings and packers.
Step 145 includes selecting a completion design for the selected new well so that the well is able to efficiently flow. For example, step 145 includes determining whether a casing or liner is needed by selecting a general completion type, such as a barefoot (open-hole) or cased-hole completion. Such a selection is typically based on a combination of fluid, reservoir, and well factors. For example, if the fluid, reservoir, and well factors indicate that zonal isolation will be needed for the well, either immediately or at some future point, cased-hole completions are typically recommended. If zonal isolation is not necessary, barefoot (open-hole) completions are typically considered adequate. For the selected general completion type, step 145 additionally includes selecting if a sand control mechanism or screening apparatus should be utilized, such as a gravel pack, screen, or expandable screen. A determination of whether a sand control mechanism is recommended for a well is based on factors including the consolidation state, porosity fraction, and rock strength of the formation corresponding to the well inlet, as well as, pressure drawdown characteristics of the well. For example, in one embodiment that includes an unconsolidated formation, if the porosity is less than 20%, the sonic log travel time is less than 50 microseconds, and the ratio of pressure drawdown and rock collapse strength is less than 1.7, sand control is recommended.
By providing additional information such as drilling information, acceptable well life, and the distribution of grain size of the sand or particulates present in the formation, a recommendation can be provided to the user on which sand control mechanisms may be better suited for sand management compared to others. Probability distribution coefficients, abbreviated as D%, represent the grain size distribution. Common distribution coefficients are D10, D40, D50, D90, and D95. From these probability distribution coefficients, various ratios, such as D10/D95 and D40/D90 can be calculated to represent the degree of sorting of the formation. Alternatively, the grain size distribution can be characterized using a mesh size. For example, a 325 mesh screen allows particles being less than 44 microns to pass through the mesh screen.
In one embodiment, an expandable sand screen is recommended for the well if the grain size distribution of theD10/D95 ratio is less than 10, the D40/D90 ratio is less than 5, the Sub 44 micron value is greater than 5 percent, or a combination thereof. In this embodiment, additional considerations can include having no reactive shale present, screens being able to reach total depth (TD) with water based mud, the open-hole size being less than 8.5 inches, drill cuttings collection and disposal are available, the well not being a subsea well, and the projected well life being less than 5 years. Open-hole gravel packs and cased-hole FracPacs are also examples of completion types that can be recommended to the user in step 145. A prediction related to the failure of a well due to sand erosion can also be provided to the user in step 145. All such completion types and sand control mechanisms are well known in the field of well design.
A performance evaluation for the new well is computed in step 147. For example, a common method of evaluating the performance of a well is by computing a production forecast for the well. The well inlet flow rate can be obtained using the following equation:
Q
i
=PI(Pe−Pwf) Equation (1)
where the well inlet flow rate is represented by Qi, the productivity index of the well by PI, the reservoir pressure by Pe, and the well inlet or bottom-hole flowing pressure by Pwf. Using depletion rate analysis, a production forecast that accounts for the decrease in petroleum extraction over time can be obtained using the following equation:
where b represents the decline exponent that describes the change in the production decline rate D with time t. Accordingly, the decline exponent b influences the rate at which the well will produce and thus, directly affects the production forecast. The decline exponent b generally has the limits of 0 and 1, where the decline is considered exponential for b=0, harmonic for b=1, and hyperbolic for 0<b<1. Di represents the initial production decline rate at t=0 and can be expressed mathematically as:
The production forecasts obtained using Equation (2) can be output in the form of cumulative oil produced, the rate of oil produced, or as a production profile comparing the oil produced over a time period. One skilled in the art will appreciate that other methods of evaluating the performance of the new well, such as determining the expected time to well failure, can alternatively be performed in step 147. In some instances, it is determined whether the performance of the well fulfills a performance objective or hurdle, as shown in step 147A in
An economic evaluation of the well, shown in dashed line in
If the user selects to predict the existing well's performance in step 151, step 153 is initiated. Step 153 includes selecting an appropriate model, populating input data, and performing calculations. For example, based on the fluid, reservoir, well configuration information provided in steps 110, 120, and 130, as well as any additional information provided in step 151, a projected production rate can be calculated. In some instances, step 153 interfaces with external software to perform such calculations. For example, for a simple open-hole or cased-hole completion, PROSPER could be used to predict production. For a well with a slotted liner or stand alone screen, NETool, which is a well performance and completion design tool distributed by AGR Petroleum Services headquartered in Oslo, Norway, could be used to predict production. Once the calculations are completed, the results are outputted in step 170.
If the user selects to resolve issues associated with the existing well in step 151, step 155 is initiated. Each issue identified in step 151 is systematically displayed to the user such that each issue is resolved separately, the user can easily navigate between issues, and the user can close issues that are no longer relevant or have already been resolved. Preferably, the issues are displayed to the operator in a logical order, such as by significance of the issue. Once all issues pertaining to the existing well are resolved in step 155, a recommendation is outputted in step 170. The recommendation can include reporting a summary of the issues and resolutions, advising the user to meet with a technical or subject matter expert, providing the user a list of questions to ask the expert, advising the user to perform additional calculations using certain programs, or suggesting modifications to the well.
If the user selects to optimize the existing well's performance in step 151, step 157 is initiated. The optimization procedure in step 157 incorporates procedural information such as industry accepted techniques, best practices, and lessons learned to guide the optimization of a well. For example, step 157 can include optimization of the well's production rate or Rate of Return. Step 157 could alternatively include rigorous optimization calculations or a sensitivity analysis so that a predetermined “most desirable” condition can be obtained. Any best practices or lessons learned during step 157 are recorded as procedural information in step 159. The procedural information can be utilized for future well optimization in step 157 or for resolving well issues in step 155. Results from step 157, which are outputted in step 170, include reporting suggested well modifications to optimize the performance of the well.
Operation 163 is capable of computing the production index and skin factor of a well for the defined fluid and reservoir characteristics. The results computed in operation 163 are typically outputted as numerical values in step 170. Operation 165 computes the performance of a multilateral well for the defined fluid and reservoir characteristics. The result computed in operation 165 typically is a production index for the multilateral well, which is outputted in step 170.
If a well is completed with a screen, operation 167 can be utilized to compute the degradation of the screen to predict a potential failure of the well due to sand erosion. Sanding prediction and control operation 169 can be utilized to predict sand production within the well. For example, based on factors including the consolidation state, porosity fraction, rock strength and grain distribution of the formation corresponding to the well inlet, as well as, pressure drawdown characteristics of well, a determination can be made of whether the well will produce sand. Additionally, operation 169 can recommend that certain sand control mechanisms may be better suited for controlling the production of such sand. One skilled in the art will appreciate that other quick calculations and screening modules or applications can be performed in step 160 of method 100.
System 200 includes software 230 that is stored on a processor readable medium. Current examples of a processor readable medium include, but are not limited to, an electronic circuit, a semiconductor memory device, a ROM, a flash memory, an erasable programmable ROM (EPROM), a floppy diskette, a compact disk (CD-ROM), an optical disk, a hard disk, and a fiber optic medium. As will be described more fully herein, software 230 includes a variety of software modules including, but not limited to, new well module 231, existing well module 233, and well screening module 235. Processor 240 interprets instructions to execute software 230, as well as, generates automatic instructions to execute software for system 200 responsive to predetermined conditions. Instructions from both user interface 210 and software 230 are processed by processor 240 for operation of system 200. In some embodiments, a plurality of processors can be utilized such that system operations can be executed more rapidly.
In certain embodiments, system 200 can include reporting unit 250 to provide information to the operator or to other systems (not shown). For example, reporting unit 250 can be a printer, display screen, or a data storage device. However, it should be understood that system 200 need not include reporting unit 250, and alternatively user interface 210 can be utilized for reporting information of system 200 to the operator.
Communication between any components of system 200, such as user interface 210, database 220, software 230, processor 240 and reporting unit 250, can be transferred over a communications network 260. Communications network 260 can be any means that allows for information transfer. Examples of such a communications network 260 presently include, but are not limited to, a switch within a computer, a personal area network (PAN), a local area network (LAN), a wide area network (WAN), and a global area network (GAN). Communications network 260 can also include any hardware technology used to connect the individual devices in the network, such as an optical cable or wireless radio frequency.
In operation, system 200 is populated with input including fluid information 221, reservoir information 223, and well information 225. As previously described, fluid information 221 includes defined fluids and respective parameters contained within the subsurface reservoir, reservoir information 223 includes defined characteristics of the reservoir, and well information 225 includes defined well designs and configurations. For example, fluid information 221 can be populated according to step 110 of method 100, reservoir information 223 can be populated according to step 120 of method 100, and well information 225 can be populated according to step 130 of method 100.
The user can then select to perform a variety of operations once the fluids, reservoirs, and wells have been defined. For example, the user can select to evaluate a new well using new well module 231. New well module 231 performs the new well workflow in step 140 of method 100. Alternatively, the user can select to evaluate an existing well using existing well module 233. Existing well module 233 performs the existing well workflow in step 150 of method 100. In both new well module 231 and existing well module 233, the user can utilize fluid information 221, reservoir information 223, and well information 225 to compute the performance of a well. Existing well module 233 can additionally resolve existing well issues and perform optimization of the well utilizing stored procedural information 229. The user can also forego a complete well evaluation and alternatively select to perform a specific well calculation using well screening module 235. Well screening module 235 performs the quick calculations or well screenings in step 160 of method 100.
Regardless of which module is selected, computed data is stored in database 220 under calculated data 227. For example, calculated data 227 can include production forecasts, economic forecasts, screen erosion predictions, sanding predictions, skin calculations, and production indexes (PI) for the well. New well module 231, existing well module 233, and well screening module 235 are each capable of interfacing with other external systems or well applications (not shown) to perform such calculations. Interfacing includes exporting data needed by the systems to perform the calculations and importing the results of the performed calculations via communications network 260 such that they can be displayed by system 200.
Accordingly, reservoir and well properties can be established in one computerized operation using system 200 such that a well can reliably and efficiently be evaluated. New wells can be evaluated using new well module 231 to ensure they meet performance and economic objectives. Further, new well module 231 ensures long-term well integrity and optimum completion performance are obtained as a variety of well types and completion designs are analyzed for the underlying characteristics of the subsurface reservoir. Using existing well module 233, existing wells can be evaluated and optimized by utilizing documented procedural information. Existing well module also guides the user through resolving any well issues associated with existing wells. Well screening module 235 quickly screens wells to forecast well performance and potential failure characteristics of the well.
While in the foregoing specification this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purpose of illustration, it will be apparent to those skilled in the art that the invention is susceptible to alteration and that certain other details described herein can vary considerably without departing from the basic principles of the invention.
The present application for patent claims the benefit of U.S. Provisional Application bearing Ser. No. 61/227,290, filed on Jul. 21, 2009, which is incorporated by reference in its entirety.
Number | Date | Country | |
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61227290 | Jul 2009 | US |