The present disclosure relates to adjustable mattresses and systems for calibrating or setting adjustable mattresses in accordance with a user's sleep characteristics. In one embodiment, the mattress may comprise an air mattress with one or more air chambers for each user of the mattress. For instance, a double, queen or king size air mattress may have two users, and the portion of the mattress used by each user may have one or more air chambers. The systems described herein may allow one or more users to calibrate, define, or set the recommended air pressure in each chamber of the user's portion of the mattress in accordance with the user's sleep characteristics.
In another embodiment, the mattress may comprise a hybrid foam mattress as disclosed in the parent application. As described in more detail below, the hybrid foam mattress comprises a foam body having a top surface. A plurality of slits may extend across the top surface of the foam body to divide the top surface into a plurality of adjacent slats. There may be at least one elongate chamber extending through the body, generally parallel to and generally aligned with each slit. At least one filled-cell is disposed in at least one of the elongate chambers to support at least one slat. The fluid filled cells may each comprise an elongate flexible envelope, with a recloseable opening for adding fluid to the envelope. The fluid-filled cells can contain gas (such as air), liquid (such as water), gel, and/or foam. The fluid-filled cells preferably have specified firmness fill levels indicated on the exterior of the envelope. There is preferably at least one fluid cell in each chamber, but there could be two or more. The fluid-filled cells can have the same or a different cross sectional shape than the chamber in which they are disposed. The fluid-filled cells can have different fluid fill levels, providing different levels of support of the mattress surface. In accordance with aspects of the disclosure, a system and method of filling the at least one fluid filled-cell is provided to allow the user to calibrate, define, or set the user's portion of the mattress in accordance with the user's sleep characteristics.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
By way of example and not in any limiting sense, one example of a mattress which may be used in accordance with the principles of this invention is a two chamber air mattress provided by Boyd Specialty Sleep, of St. Louis, Mo., under the trademarks NIGHT AIR, SPLENDOR, SILENT NIGHT, and LUXAIRE. In the two chamber air mattress, each side of the mattress may be adjusted separately from the other. A hand control may selectively operate an air pump to adjust the air pressure for the chamber on each side of the mattress. A depiction of an exemplary hand control is shown in
By way of example and not in any limiting sense, another example of a mattress which may be used in accordance with the principles of this invention is a six chamber air mattress provided by Boyd Specialty Sleep, of St. Louis, Mo., under the trademarks NIGHT AIR, STARDUST, OPERETTA, and COMET. In the six chamber air mattress, six separate areas of the mattress may be adjusted. For instance, on each side of the mattress, the head and legs region may be adjusted separately from the lumbar region. A hand control may selectively operate an air pump to adjust the head and foot regions together, and the lumbar region. A depiction of an exemplary hand control is shown in
By way of example and not in any limiting sense, another example of a mattress which may be used in accordance with the principles of this invention is indicated generally as 20 in
As shown in
The fluid filled cells 32 preferably each comprise an elongate flexible envelope 34, with a recloseable opening (not shown) for adding fluid to the envelope. The fluid-filled cells 32 can contain gas (e.g., air), liquid (e.g., water), gel, foam, and or particles. Suitable gels can have a wide range of properties, including rheological properties heat absorption and heat conduction properties. Similarly, suitable foams can have a wide range of properties, and can include polyurethane foams, latex foams, and viscoelastic foams (so-called “memory foams”), of various densities and IFD. The flexible envelopes 34 preferably have indicia 36 indicating firmness fill levels. There is preferably at least one fluid-filled cell 32 in each chamber 30, but there could be two or more cells in a chamber. The fluid-filled cells 32 can have different fluid fill levels, to selectively provide different levels of support for the overlying slats 28 comprising the mattress surface 24, as explained below in greater detail in reference to
The preferred oval shape of the fluid-filled cells 32 provides a significant portion of the “sub surface” of the mattress to consist of consist of the fluid filled cells. Preferably the cells underlie at least 50% of the subsurface, and in the preferred embodiment underlie about 78% of center portion of the mattress. This helps provide excellent contouring capabilities, particularly under the hip and torso area. By providing fluid-filled cells 20 with a greater horizontal axis greater than vertical axis, the fluid filled cells 32 can comprise a larger portion of the subsurface area without much corresponding weight (when using heavier content fill such as water or gel). This allows for a superior contouring effect without unduly burdening the mattress with excess weight.
The elongate chambers 30 preferably have a generally oval cross section, but they could have a circular or rectangular cross-section as well. The oval cross section of the chamber 30 can be oriented the major axis generally parallel to the top surface 24 of the body 22, or alternatively with the minor axis generally parallel to the top surface. The chamber can open at each end to the sidewall of the body 22. Alternatively one or both ends of the chambers 30 can be closed.
A foam sheet 36 can overly the top surface of the body, and/or a cover (not shown) can extend over at least the top surface of the mattress 20.
The foam body 22 preferably comprises polyurethane foam, but could also be latex foam, gel-filled foams, and various viscoelastic foams (so-called “memory foams”. The foam preferably has a density of between about 0.5 and about 7.0 pounds per ft3, and a firmness of between about 8 IFD and about 70 IFD, as measured according to ASTM D3574. The foam body is preferably a single block of a single material with uniform properties; however the foam body could comprise multiple sections of the same foam with the same properties, the same foam with different properties, or different foams with different properties. These sections could be different layers, or different blocks arranged across the width or length to provide different support
As best shown in
In the preferred embodiment the slits 26 are equally spaced to divide the top surface 24 of the body into slats 28 of equal size, although in some embodiments the slits could be unequally spaced to divide the top surface of the mattress into slats of unequal size. In the preferred embodiment there are seven slits defining six slats between them, but there could be fewer or more slits if desired.
In the preferred embodiment, the thickness of each the arms of the generally T-shaped slat tapers from the stem to the end of the arm. The minimum thickness of the stem of the T is less than the distance from the stem to the end of each arm. The width of the cross section of the elongate chamber is less that the width of the T forming the slat. Adjacent elongate chambers underlie at least about 50% of the width of the T forming the slat, but preferably underlie no more than about 75% of the width of the T forming the slat. The minimum thickness of the stem of the T equals the distance from the top surface to the depth where the minimum thickness occurs.
The T-shaped configuration of the slats 28 allows for improved contouring as each foam T structure is allowed to individually articulate/rotate from the head to the foot of the mattress. In some embodiments some or all of the T-shaped slats 28 may be cut into two or more segments to form multiple independently articulating units. For example in some embodiments the slats 28 might be bisected so that the slats on one side of the mattress respond independently of the slats on the other side of the bed. In other embodiments some of the slats may be bisected, for example the slats in the middle portion of the mattress to provide selected areas of independent responsiveness. Of course in still other embodiments some or all of the slats could be divided into more than two segments. In embodiments where the slats are divided into two or more sections, it is generally desirable, but not required, that separate fluid-filled cells 32 be provided in the chambers corresponding to and aligned with each segment. This further enhances the independent action of the slat segments.
The elongate chambers 30 are disposed within the upper half of the thickness of the foam body 22. The width of the cross-section of the elongate chamber is preferably at least two times the height of the cross-section of the elongate chamber, and more preferably at least three times the height of the cross-section of the elongate chamber.
The thickness of the arms at their ends is preferably at least one half of the thickness at the stem. The thickness of the arms at their ends is at least one half of the height of the cross-section of the elongate chamber. The minimum thickness of the stem of the T is preferably less than one third of the width of the top of the T forming the slat.
Table 1 shows the dimensions of the preferred embodiment, although these dimensions can be changed to adjust the properties of the mattress.
An first alternate construction of the preferred embodiment of a mattress is indicated generally as 20′ in
A second alternate construction of the preferred embodiment of a mattress is indicated generally as 20″ in
A third alternate construction of the embodiment of a mattress is shown in
The tray helps keep the mattress assembled and protects its components. It can also contain any fluid that leaks from the mattress. The tray 60 can be made of any suitable material including foam, and may be of a closed cell foam or a coated foam to make the tray fluid tight. The tray can be made of a flame resistant material, or coated with a flame resistant material to assist in passing the Consumer Products Safety Commission regulation 1633 mattress flammability test.
To assist a user in selecting, or setting up for use, a mattress of the type described above, a mattress calibration application may be provided. The mattress calibration application allows the user to select and then set the support level of the mattress in a customizable manner based upon user sleep characteristics data. In one embodiment, the mattress calibration application may allow the user to select a mattress of the type described above based upon the user's sleep characteristics and then obtain the mattress calibration data needed for the user for the recommended mattress. In another embodiment the mattress calibration application may allow the user to obtain the mattress calibration data for the user for a selected mattress type. In one embodiment, the mattress calibration data comprises information for the user to set the ideal or recommended air pressure of chambers in an adjustable mattress. In another embodiment, the mattress calibration data comprises information for the user to set the fill each of the fluid filled cells 32 with water (or other fluid) to a level prescribed by the mattress calibration application. In another embodiment, the mattress calibration data may comprise information on foundations, and in particular, information on articulation settings for adjustable foundations. An example of an adjustable foundation is described in U.S. Pat. No. 7,522,062, the disclosure of which is incorporated by reference herein. In accordance with the embodiment of a foundation as described in U.S. Pat. No. 7,522,062, the mattress calibration data may provide information for setting the angle of articulation of the head deck, seat deck, leg deck, and/or foot deck of the foundation. A further description of the mattress calibration application 130 follows below.
The client computer 106 may take the form of any computer capable of communicating with the server 102 via network 108 and presenting the GUIs as described herein. Furthermore, while the example of
The mattress calibration application 130 may include a user sleep characteristics module 134 and a mattress calibration calculation module 136. The mattress calibration application 132 can take the form of software embodied as a plurality of processor-executable instructions resident on a non-transitory computer-readable storage medium. In an example embodiment, the mattress calibration application 130 can be a web application.
In operation, the example system 100 of
As shown in
Please indicated the model of mattress?
Open field for mattress type
Check here for a recommended mattress type
Radio button.
What is your gender?
Radio buttons for “Male, Female”
What is your weight?
Open field input box for weight
What is your height?
Open field input box for height in feet and inches.
Sleep Patterns
Please indicate the position which you generally fall sleep?
Radio buttons for “Side, Back, Stomach, Multiple”
Please indicate the position which you generally wake up?
Radio buttons for “Side, Back, Stomach, Multiple”
When sleeping do you experience any of the following?
Radio buttons for “Sleep Warm/Hot, Sleep Cool/Cold, No temperature issues”
How often do you experience tossing and turning?
Radio buttons for “Frequently, Occasionally, Seldom, Never”
Health Concerns
Please indicate any areas where you experience pain or discomfort while in bed?
Radio buttons for “Head, Neck, Shoulders, Upper Back, Mid-Back, Lower-Back Arms, Hips, Legs, None”
Do you have any of these health concerns?
Radio buttons for “Acid Reflux, Arthritis, Asthma, Insomnia, Poor Circulation, Sleep Apnea, Snoring, Weight Management, None”
Thereafter, the mattress calibration application 132 may be configured to display the content 124 comprising the mattress calibration data 150. By way of example, the mattress calibration data may include information for filling each of the fluid filled cells 32. The mattress calibration data 150 may include data for filling the fluid filled cells 32 of certain zones of the mattress, for instance, the head zone, the lumbar zone, the foot zone. The mattress calibration data 150 may include data for filling the fluid filled cells 32 of one side of the mattress and data for filling the fluid filled cells on the opposite side of the mattress, for instance, for a user and the user's sleep partner. The mattress calibration data 150 may include a combination of data for filling the fluid filled cells corresponding to both partners and to each partner's respective zones. The mattress calibration data 150 may include data relating to a recommended mattress for the user and/or the user's sleep partner. The content 124 comprising the mattress calibration data 150 may comprise graphics showing the user the recommended fill level of each fluid filled cell 32. The graphics may include numerical fill levels, for instance, a scale of 1 to 10 with 1 representing very “plush” and 10 representing very “firm.” The graphics may correspond to graduations on the fluid filled cells. A more qualitive format may also be used with categories such as “plush,” “medium plush,” “medium,” “firm,” and “super firm,” for instance as shown in
In addition or alternative to the embodiments described herein, the mattress calibration application 130 may be configured to identify one or more mattress models that meet the user's particular needs based upon the user sleep characteristic data 140 and display the same in connection with the mattress calibration data 150. In addition or alternative to the embodiments described herein, the mattress calibration application may provide a prospective purchaser with at least one or more recommended substitute mattress models in the event his or her recommended mattress model is not available, and corresponding pricing information to assist the purchaser in his or her purchasing decision. In addition or alternative to the embodiments described herein, the mattress calibration application may provide a prospective purchaser with recommend sleep aids and/or settings therefor. For instance, the mattress calibration application may be configured to provide information on pillows, mattress protectors, mattress pads, mattress toppers, a particular type of sheet set and/or a particular type of comforter that is compatible with the mattress calibration data and based upon the user's sleep characteristic data. In addition or alternative to the embodiments described herein, the mattress calibration application may be configured to provide information on foundations compatible with the mattress calibration data and based upon the user's sleep characteristic data. The foundation information may include information on articulation settings for adjusting the foundation including information for setting the angle of articulation of the sections of the foundation. In addition or alternative to the embodiments described herein, the mattress calibration application 130 may interface with a retail establishment's order entry system allowing the user to purchase a mattress through the mattress calibration application.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This patent application is a continuation-in-part to application Ser. No. 14/309,885, filed on Jun. 19, 2014, currently pending, which claims the benefit of provisional application Ser. No. 61/837,243, filed Jun. 20, 2013, the disclosures both of which are incorporated herein.
Number | Date | Country | |
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61837243 | Jun 2013 | US |
Number | Date | Country | |
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Parent | 14309885 | Jun 2014 | US |
Child | 14713155 | US |