Patent Grant
10571181
This application claims priority to and the benefit of Korean Patent Application No. 10-2017-0168174, filed on Dec. 8, 2017, which is incorporated herein by reference in its entirety.
The present disclosure relates to a system and method of controlling an ice maker.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
In general, an ice maker is configured such that water supplied from a water reservoir through a pump is cooled by an evaporator to produce ice in an ice making part, and then the produced ice is separated and falls down from the ice making part.
More specifically, the ice maker repeatedly performs ice making and separation processes, in which water supplied from the water reservoir to the ice making part is cooled to produce ice, and then the produced ice is stored in an ice reservoir, and so on.
More specifically, in the process of producing ice through the above-described processes, when it is determined that the ice making part completes the ice making process, water is allowed to be supplied to the water reservoir during an ice separation time while the ice making part is allowed to perform the ice separation process, whereby a following ice making process is prepared.
On the other hand, in a conventional ice maker, in order to inhibit or prevent contamination of water stored in the water reservoir, water stored in the water reservoir is drained and is newly supplied thereto per predetermined number of ice making cycles. However, we have discovered that in the case that water is supplied to the water reservoir for the same water supply time as when water stored in the water reservoir is not drained without considering a drainage time during which water stored in the water reservoir is drained, the water supply time may be reduced due to the drainage time and thus water may not be sufficiently supplied to the water reservoir, leading to a reduction in size of ice produced after water is drained.
The foregoing is intended merely to aid in the understanding of the background of the present disclosure, and is not intended to mean that the present disclosure falls within the purview of the related art that is already known to those skilled in the art.
The present disclosure provides a system and a method of controlling an ice maker. In particular, when an accumulated number of ice making cycles of an ice making part has reached a predetermined number of ice making cycles and water stored in a water reservoir is drained, a controller increases a time during which an ice making part stands by after reaching a predetermined temperature considering a drainage time during which water is drained, thereby increasing an ice separation time. This allows water stored in the water reservoir to be drained for the increased separation time, and allows water to be re-supplied to the water reservoir after water stored in the water reservoir is drained. Thus, the size of ice to be produced after drainage occurs can be maintained similar to the size of ice produced before drainage occurs.
In one aspect of the present disclosure, a system of controlling an ice maker may include: an ice making part producing ice; a water reservoir provided with a pump, and configured to store water supplied from outside and provide the supplied water supplied to the ice making part or drain the water to outside; and a controller allowing the ice making part to perform an ice separation process upon completion of an ice making process. The controller is configure to supply the water to the water reservoir during an ice separation time during which the ice making part performs the ice separation process, and allow the water stored in the water reservoir to be drained when an accumulated number of ice making cycles of the ice making part reaches a predetermined number of ice making cycles. When the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles and the water stored in the water reservoir is drained, the controller increases the ice separation time, allows the water stored in the water reservoir to be drained for the increased ice separation time, and allows the water to be re-supplied to the water reservoir after the water stored in the water reservoir is drained.
The system may further include: a water/ice separation part separating the water and the ice that fall down from the ice making part from each other; and an ice reservoir configured to store the ice separated by the water/ice separation part. The separated ice is transferred to the ice reservoir through a connection passage.
When the water stored in the water reservoir reaches a predetermined water level, the controller may determine that the ice making part completes the ice making process and allows the ice making part to perform the ice separation process.
The ice separation time may be obtained by adding a first predetermined time to a second predetermined time. The first predetermined time is set for heating the ice making part to reach a predetermined temperature when the controller determines that the ice making part has completed the ice making process, and the second predetermined time is a period during which the ice making part stands by after reaching the predetermined temperature.
When the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles and the water stored in the water reservoir is drained, the controller may increase the second predetermined time during which the ice making part stands by after reaching the predetermined temperature based on a drainage time during which the water is drained, such that the ice separation time is increased.
When a full state of the ice reservoir is sensed after the ice separation process of separating the ice produced in the ice making part is completed, the controller may allow operation of the ice making part to be stopped, and firstly drain the water stored in the water reservoir to a predetermined water level and secondarily drain the water for a predetermined additional drainage time. In particular, the controller is configured to control the predetermined additional drainage time for the second drainage by comparing an actual drainage time for the first drainage with a preset normal time.
When the actual drainage time for the first drainage is similar to the preset normal time, the controller may allow the water stored in the water reservoir to be secondarily drained for the predetermined additional drainage time.
When the actual drainage time for the first drainage is shorter than the preset normal time, the controller may allow the water stored in the water reservoir to be secondarily drained for a shorter time than the predetermined additional drainage time.
When the actual drainage time for the first drainage is shorter than the preset normal time, the controller may determine that a water level sensor is failed.
When the actual drainage time for the first drainage is greater than the preset normal time, the controller may determine that the pump is failed.
The water reservoir may be provided with a water level sensor measuring a level of the water stored in the water reservoir.
The water/ice separation part may be provided with a hole configured to be smaller in size than the ice produced in the ice making part, whereby the water falling down from the ice making part passes through the hole and thus is stored in the water reservoir while the ice does not pass through the hole and thus is separated from the water.
The system may further include an alarm part notifying whether a water level sensor or the pump is failed.
When the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles, the controller may allow the water stored in the water reservoir to be drained, and the controller may control a drainage time during which the water is drained on the basis of the predetermined number of ice making cycles, thereby allowing the water stored in the water reservoir to be drained.
When the water stored in the water reservoir is drained and the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles, the controller may increase the drainage time during which the water is drained when the predetermined number of ice making cycles is decreased, and may decrease the drainage time during which the water is drained when the predetermined number of ice making cycles is increased.
According to another aspect of the present disclosure, a method of controlling an ice maker using the system may include the steps of: performing, by the ice making part, the ice separation process when the ice making part completes the ice making process; allowing, by the controller, the water to be supplied to the water reservoir during the ice separation time during which the ice making part performs the ice separation process; draining, by the controller, the water stored in the water reservoir when the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles; and when the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles and the water stored in the water reservoir is drained, increasing, by the controller, the ice separation time, allowing the water stored in the water reservoir to be drained during the increased ice separation time, and resupplying the water to the water reservoir after the water stored in the water reservoir is drained.
According to a further aspect of the present disclosure, the method of controlling the ice maker further includes: determining, by the controller, whether the ice separation process of separating the ice produced in the ice making part is completed; determining, by the controller, whether the ice reservoir is in the full state after the ice separation process is completed; stopping, by the controller, the operation of the ice making part and firstly draining the water stored in the water reservoir to the predetermined water level when the full state is sensed; and after the firstly draining of the water, controlling, by the controller, the additional drainage time for the second drainage by comparing the actual drainage time for the first drainage with the preset normal time, and secondarily draining, by the controller, the water stored in the water reservoir during the controlled additional drainage time.
According to yet another aspect of the present disclosure, the method of controlling the ice maker may include: allowing, by the controller, the water stored in the water reservoir to be drained when the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles; and controlling, by the controller, the drainage time during which the water is drained on the basis of the predetermined number of ice making cycles, so that the water stored in the water reservoir to be drained.
As described above, in the present disclosure, when the full state of the ice reservoir is sensed after the ice separation process of separating ice produced in the ice making part is completed, the operation of the ice making part is stopped, water stored in the water reservoir is drained firstly to the predetermined water level and drained secondarily for the predetermined additional drainage time. In particular, the actual drainage time for the first drainage is compared with the preset normal time, and the additional drainage time for the second drainage is controlled, such that water stored in the water reservoir can be efficiently drained. Thus, contamination of water stored in the water reservoir can be reduced or prevented and thus ice can be produced in a sanitary manner.
Additionally, when the accumulated number of ice making cycles of the ice making part has reached the predetermined number of ice making cycles and thus water stored in the water reservoir is drained, the controller increases the time during which the ice making part stands by after reaching the predetermined temperature considering the time during which water is drained, thereby increasing the ice separation time. Then, the controller allows water stored in the water reservoir to be drained for the increased separation time and allows water to be re-supplied to the water reservoir after water stored in the water reservoir is drained. Thus, the size of ice to be produced after drainage occurs can be maintained similar to the size of ice produced before drainage occurs.
Moreover, when the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles and water stored in the water reservoir is drained, the drainage time during which water is drained is controlled based on the predetermined number of ice making cycles whereby water stored in the water reservoir is drained. Thus, water stored in the water reservoir can be more efficiently drained depending on the use area and the usage environment of the ice maker and thus can be maintained more clean and sanitary.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
Hereinafter, the term “a controller” should be understood as a controller for an ice maker which may be embodied in a hardware manner (e.g., a processor), a software manner, or combination of the hardware and the software manner (i.e., a series of commands), which process at least one function or operation.
As shown in
The ice making part 100 may be configured such that water stored in the water reservoir 300 is pulled up by using a pump (not shown) and then flows down to a ice making plate (not shown) positioned around an evaporator (not shown), thereby producing ice. Referring to
In addition, a mechanical part (not shown) may be located on a side of the ice making part 100, and may include various elements such as a compressor (not shown) for compressing a refrigerant, a heat dissipating plate (not shown) for dissipating heat of the refrigerant, etc. The ice making part 100 may be operated such that the refrigerant is supplied to the evaporator provided on the ice making plate and removes heat from water flowing on the ice making plate, whereby ice is produced. Moreover, the ice making plate of the ice making part 100 may be further provided with a hot wire (not shown) so that after water is cooled in the evaporator and forms ice, the ice is separated from the ice making plate by using the hot wire.
In the ice making part 100, ice making and ice separation processes are repeated, so that ice and water produced in the ice making part 100 may fall downward. As shown in
The ice reservoir 200 is connected with the water/ice separation part 500 through a connection passage, and ice produced in the ice making part 100 is separated by the water/ice separation part 500 and transferred through the connection passage for storage. Specifically, as shown in
Meanwhile, the ice reservoir 200 may be provided on an inside surface thereof with a sensor or a switch for detecting whether the ice reservoir 200 is full of ice. Such a sensor or switch may be provided on an upper inside surface of the ice reservoir 200, and when ice is piled in the ice reservoir 200 up to a predetermined position, and the sensor senses the ice or the switch is pressed such that a full state may be sensed.
The water reservoir 300 may be provided with a pump 310, and may store water supplied from the outside and allow the stored water to be supplied to the ice making part 100 or to be drained to the outside using the pump 310. In addition, the water reservoir 300 may be provided with a water level sensor (not shown) for measuring the level of water stored in the water reservoir 300.
When a full state of the ice reservoir 200 is sensed after the ice separation process of separating ice produced in the ice making part 100 is completed, the controller 400 may allow operation of the ice making part 100 to be stopped and then allow water stored in the water reservoir 300 to be firstly drained to the predetermined water level and to be secondarily drained for the predetermined additional drainage time. The controller 400 may control the additional drainage time for the second drainage by comparing the actual drainage time for the first drainage with the preset normal time, whereby water stored in the water reservoir 300 is efficiently drained. Thus, contamination of water stored in the water reservoir 300 can be inhibited or prevented and thus ice is produced in a sanitary manner.
Specifically, when the actual drainage time for the first drainage is similar to the preset normal time, the controller 400 may allow water stored in the water reservoir 300 to be drained secondarily for the predetermined additional drainage time. Hereinafter, for convenience of explanation, it is assumed that under a condition where the entire configuration of the ice maker including the pump 310 is normal, the normal time for first drainage of water from the water reservoir 300 to the predetermined water level is 20 seconds, and the additional drainage time for second drainage of the water is 10 seconds.
In this case, when the actual drainage time to drain water to the predetermined water level is from 18 to 22 seconds, which is similar to the preset normal time (20 seconds), the controller 400 may allow water stored in the water reservoir 300 to be secondarily drained for 10 seconds, which is the predetermined additional drainage time. Herein, when the normal time for the first drainage is compared with the actual drainage time, and the actual drainage time is within an error range of the preset normal time, the controller 400 may determine that the actual drainage time is similar to the preset normal time. Herein, the error range is not specified and may be set differently depending on the use environment.
In addition, when the actual drainage time for the first drainage is shorter than the preset normal time, the controller 400 may allow water stored in the water reservoir 300 to be secondarily drained for a shorter time than the predetermined additional drainage time. More specifically, when the actual drainage time for the first drainage is 10 seconds, which is shorter than the preset normal time (20 seconds), the controller 400 may allow water stored in the water reservoir 300 to be secondarily drained for a shorter time than the predetermined additional drainage time of 10 seconds. In other words, in this case, the secondary drainage may be performed for only six seconds, which is shorter than 10 seconds.
Herein, when the actual drainage time for the first drainage is shorter than the preset normal time outside the error range thereof, it may mean that drainage is performed faster than a normal state. In this case, when the second drainage is performed for the predetermined additional drainage time, all water stored in the water reservoir 300 may be drained and thus the entire pump 310 may be exposed above the surface of water, leading to damages to the pump 310. In order to avoid such a problem, the controller 400 compares the actual drainage time for the first drainage with the preset normal time to control the additional drainage time for the second drainage.
Meanwhile, in one form, when the actual drainage time desired to drain water to the predetermined water level is shorter than the preset normal time, the controller 400 may determine that the water level sensor installed in the water reservoir 300 is failed.
In addition, when the actual drainage time for the first drainage is greater than the preset normal time, the controller 400 may determine that the pump 310 is failed. More specifically, when the actual drainage time for the first drainage is 30 seconds, which is greater than the preset normal time (20 seconds), the controller 400 may determine that the pump 310 has failed. In other words, when the actual drainage time for the first drainage is greater than the predetermined normal time outside the error range thereof, it may mean that the pump 310 for draining water in the water reservoir 300 does not operate normally. In this case, the controller 400 may determine that the pump 310 is failed.
Meanwhile, the system of controlling the ice maker may further include an alarm part (not shown) for notifying whether the water level sensor or the pump 310 installed in the water reservoir 300 is failed. When the water reservoir is determined as being failed, the controller part 400 may allow the alarm part to notify whether the water level sensor or the pump 310 has failed. According to one form, the alarm part may be implemented as a display, a speaker, etc.
Further, according to another form, the controller 400 may allow the ice making part 100 to perform the ice separation process upon completion of the ice making process, and allow water to be supplied to the water reservoir 300 during an ice separation time during which the ice making part 100 performs the ice separation process. Herein, the ice separation time may be obtained by adding a predetermined time desired for heating the ice making part 100 to reach a predetermined temperature when the controller determines that the ice making part has completed the ice making process, and a predetermined time during which the ice making part 100 stands by after reaching the predetermined temperature. In other words, for example, when the predetermined time desired for heating the ice making part 100 to reach the predetermined temperature is 10 seconds, and the predetermined time during which the ice making part 100 stands by after reaching the predetermined temperature is 10 seconds, the ice separation time may be 20 seconds in total. In this case, the controller 400 may allow water to be supplied to the water reservoir for 20 seconds.
Meanwhile, when water stored in the water reservoir 300 reaches the predetermined water level, the controller 400 may determine that the ice making part 100 has completed the ice making process and allow the ice making part 100 to perform the ice separation process. More specifically, when water stored in the water reservoir 300 reaches the predetermined water level, the controller 400 may allow the ice making part 100 to be heated for the predetermined time and to reach the predetermined temperature, and allow the ice making part 100 to stand by for the predetermined time after the ice making part 100 reaches the predetermined temperature, whereby the ice separation process is performed.
Moreover, when an accumulated number of ice making processes of the ice making part 100 reaches a predetermined number of ice making processes, the controller 400 may allow water stored in the water reservoir 300 to be drained. Referring to
Further, when the accumulated number of ice making cycles of the ice making part 100 reaches the predetermined number of ice making cycles and water stored in the water reservoir 300 is drained, the controller 400 increases the ice separation time, such that water stored in the water reservoir 300 is drained during the increased ice separation time, and then water is re-supplied to the water reservoir 300 after water stored in the water reservoir 300 is drained. As described above, the controller 400 allows the ice making part 100 to perform the ice separation process when the ice making part 100 completes the ice making process, and allows water to be supplied to the water reservoir 300 during the ice separation time during which the ice making part 100 performs the ice separation process. However, unlike when water is supplied to the water reservoir 300 during the ice separation time during which water is not drained from the water reservoir 300, we have discovered that, when water is drained from the water reservoir 300 after the accumulated number of ice making cycles of the ice making part 100 reaches the predetermined number of ice making cycles, the time desired to supply water to the water reservoir 300 is relatively reduced because water stored in the water reservoir 200 has to be drained during a portion of the ice separation time, which may cause a problem that the size of ice to be produced after water is drained is reduced.
In order to solve such a problem, the controller 400, in one form of present disclosure, may be configured such that when the accumulated number of ice making cycles of the ice making part 100 reaches the predetermined number of ice making cycles and water stored in the water reservoir 300 is drained, the time during which the ice making part 100 stands by after reaching the predetermined temperature is increased considering the drainage time during which water is drained, whereby the ice separation time is increased. Thereafter, during the increased ice separation time, water stored in the water reservoir 300 is drained, and then water is re-supplied to the water reservoir 300 after water stored in the water reservoir 300 is drained. For example, it is assumed that the predetermined time during which the ice making part 100 is heated to reach the predetermined temperature is 10 seconds, the predetermined time during which the ice making part 100 stands by after reaching the predetermined temperature is 10 seconds, and thus the ice separation time is 20 seconds in total and the time during which water stored in the water reservoir 300 is drained is 20 seconds. In this case, when the accumulated number of ice making cycles of the ice making part 100 has reached the predetermined number of ice making cycles and thus water stored in the water reservoir 300 is drained, the controller 400 may be configured such that the time during which the ice making part 100 stands by after reaching the predetermined temperature is increased to 30 seconds, whereby the ice separation time is increased to 40 seconds, water is drained for 20 seconds out of the increased 40 seconds, and water is re-supplied for 20 seconds. Thus, the size of ice to be produced after drainage occurs can be maintained similar to the size of ice produced before drainage occurs.
Meanwhile, when the accumulated number of ice making cycles of the ice making part 100 reaches the predetermined number of ice making cycles, the controller 400 allows water stored in the water reservoir 300 to be drained. Herein, the controller 400 may control the drainage time during which water is drained on the basis of the predetermined number of ice making cycles, thereby allowing water stored in the water reservoir 300 to be drained. More specifically, the controller 400 may increase the drainage time during which water is drained when the predetermined number of ice making cycles is decreased and may decrease the drainage time during which water is drained when the predetermined number of ice making cycles is increased. For example, when the predetermined number of ice making cycles is 10 and the drainage time during which water is drained is 10 seconds, the controller 400 may increase the drainage time during which water is drained to 20 seconds when the predetermined number of ice making cycles is five. Herein, the fact that the predetermined number of ice making cycles is small may mean that a cycle of water drainage is short, and the fact that the cycle of water drainage is short may mean that the water quality is poor. As such, when water having poor water quality is used, sediments may accumulate at the bottom of the water reservoir 300. In one form of the present disclosure, when water quality is poor and thus the predetermined number of ice making cycles is decreased, the drainage time during which water is drained is increased by the controller 400. Thus, water stored in the water reservoir 300 can be more efficiently drained, thereby allowing water stored in the water reservoir 300 to be maintained clean and sanitary.
In one form, in order to drain water stored in the water reservoir 300 when the accumulated number of ice-making cycles of the ice making part 100 reaches the predetermined number of ice-making cycles, the present disclosure may further include a setting part (not shown) for setting the number of ice-making cycles. In other words, depending on the use area and the usage environment of the ice maker, the setting part may change the cycle of water drainage in which water stored in the water reservoir 300 is drained.
As described above, in the present disclosure, when the full state of the ice reservoir is sensed after the ice separation process of separating ice produced in the ice making part is completed, the operation of the ice making part is stopped, water stored in the water reservoir is drained firstly to the predetermined water level and drained secondarily for the predetermined additional drainage time, wherein the actual drainage time desired for the first drainage is compared with the preset normal time, and the additional drainage time desired for the second drainage is controlled, whereby water stored in the water reservoir can be efficiently drained. Thus, contamination of water stored in the water reservoir can be reduced or prevented and thus ice can be produced in a sanitary manner.
In addition, when the accumulated number of ice making cycles of the ice making part has reached the predetermined number of ice making cycles and thus water stored in the water reservoir is drained, the controller increases the time during which the ice making part stands by after reaching the predetermined temperature considering the drainage time during which water is drained, thereby increasing the ice separation time. Then, the controller allows water stored in the water reservoir to be drained for the increased separation time and allows water to be re-supplied to the water reservoir after water stored in the water reservoir 300 is drained. Thus, the size of ice to be produced after drainage occurs can be maintained similar to the size of ice produced before drainage occurs.
Moreover, when the accumulated number of ice making cycles of the ice making part reaches the predetermined number of ice making cycles and water stored in the water reservoir is drained, the drainage time during which water is drained is controlled based on the predetermined number of ice making cycles whereby water stored in the water reservoir is drained. Thus, water stored in the water reservoir can be more efficiently drained depending on the use area and the usage environment of the ice maker and thus can be maintained more clean and sanitary.
Although exemplary forms of the present disclosure has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the present disclosure.
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| Number | Date | Country | |
|---|---|---|---|
| 20190178550 A1 | Jun 2019 | US |
