This application claims the benefit of and prior to Chinese Patent Application Number 201110189527.X having a filing date of Jun. 29, 2011 and PCT application PCT/US2012/044042 filed on Jun. 25, 2012, the disclosures of which are hereby incorporated by reference in their entireties.
The present disclosure relates to an internal combustion engine and in particular to a system and method of improving combustion cycle efficiency in an internal combustion engine.
Internal combustion (IC) engines are well known, and used in various applications in order to provide power, such as to operate a vehicle. The IC engine generates power through an engine cycle that involves a series of reciprocating strokes of the piston within a cylinder in the engine. Various types of engine cycles are generally known, including the Otto Cycle, diesel cycle, Wankel or rotary cycle, or Miller cycle. Enhancements to the internal combustion (IC) engine have improved the efficiency of the conventional engine operating cycles, resulting in improved fuel efficiency and reductions in exhaust emissions. An example of an enhancement is recirculation of exhaust gases back into the combustion chamber using a separate line from the exhaust manifold back into the intake manifold. Another example of an enhancement is to control the compression ratio to compensate for combustion gas energy lost during the exhaust blowdown stage. For a direct injection diesel (CI) engine, the necessary compression level is significantly greater than that of a corresponding spark ignited (SI) engine. CI engines typically utilize diesel fuel due to the thermal characteristics of diesel fuel. For a diesel engine, the engine cycle involves the compression of pure air in the cylinder and, at the end of the compression stroke, the diesel fuel is injected into the combustion chamber and ignited by the high temperature compressed air. The resultant gases which are formed in the cylinder by the combustion of the diesel fuel and hot air expand and thrust the piston downwards. Power is generated via the piston imparting a rotary motion to the crankshaft. The spent burned gases from the combustion stroke must then be exhausted from the cylinder and replaced by fresh air so that a new cycle can begin. The energy needed for affecting this portion of the engine cycle resulting in the discharge of spent gas and intake of fresh air within the cylinder is provided by the flywheel, or in an multiple cylinder engine, utilizing energy from another cylinder which is at the combustion stroke. The flywheel may store up some of the mechanical energy released during the combustion stroke. Further, the additional energy generated by the engine can be removed at the end of the crankshaft stroke.
Similarly, for a direct injected SI engine operating on a conventional gasoline fuel (DIG engine), thermal energy is released when the gasoline and air mixture is ignited as a result of the combustion stroke. For example, the DIG cycle may include the induction of air into the cylinder through induction valves prior to the compression stroke. Next, gasoline fuel is injected into the cylinder and mixed with the air. The gasoline and air mixture is compressed in the cylinder, and at the end of the compression stroke, the spark plug ignites the mixture, generating gases at a high temperature and high pressure. The gases expand and thrust the piston downwards, which imparts a rotary motion to the crankshaft. The spent burned gases must then be exhausted from the cylinder and are eventually replaced by a fresh gasoline and air mixture, so that a new cycle can begin. Various techniques may be utilized to store energy for the exhaust stroke, such as storing energy in the flywheel, or in an multiple cylinder engine, utilizing energy from another cylinder which is at the combustion stroke. Before the spent gases are discharged from the cylinder through the exhaust valve, the spent gases expand to about the same volume as that of the pure air when it begins to be compressed.
In most IC engines, the effective compression ratio is represented by the design compression ratio. For example, in a diesel engine, the compression ratio may be about 20:1, and the fresh air flowing into the cylinder is compressed to one twentieth of its original volume before the diesel fuel is injected into the combustion chamber to combust. In an example of a DIG engine, the compression ratio may be about 10:1, and the gasoline and air mixture in the cylinder is compressed to one tenth of its original volume before the spark plug ignites it to combust. Thereafter, hot gases generate high pressure and thrust the piston down. The hot gases can only expand the volume to about the volume of the air when the piston is at the bottom dead center (BDC) of the piston stroke. For example, gases may be expanded by about 20 times in the CI engine, and gases may be expanded by about 10 times in the DIG engine. Next, the exhaust stroke starts, the exhaust valve is opened and the gases are discharged out through the exhaust valve in the cylinder head. The discharged gases are very hot and still carry a lot of energy. Exhaust gas emission's high temperature and high pressure may limit raising the revolutions per minute (RPM) of the engine; however, restraining the RPM results in the engine being unable to generate more power.
Thus, there is a need in the art for a system and method of controlling an internal combustion engine that takes advantage of the energy generated during the combustion stroke that would otherwise be lost and reuses the waste energy to improve the overall efficiency of the engine.
Accordingly, a system and method of improving efficiency of an internal combustion engine is provided. The system includes a four stroke engine having a cylinder having a cylinder wall and a piston is movably disposed within the cylinder. The system further includes an injector for supplying fuel into the cylinder, an exhaust valve having a valve spring, and a camshaft having an exhaust cam. Each exhaust cam includes dual noses, and one of the dual exhaust noses opens the exhaust valve a first predetermined amount at the beginning of the compression stroke of the piston and closes the exhaust valve during the compression stroke of the piston and the other nose opens the exhaust valve a second predetermined amount during an exhaust stroke of the piston.
A method for improving the efficiency of a four-stroke DIG engine, includes the steps of initiating an induction stroke and inducting air into a combustion chamber situated within a cylinder while an induction valve is open. The method further includes the step of opening an exhaust valve a first predetermined amount during an early stage of the compression stroke for a predetermined period of time and closing the exhaust valve. Gasoline is injected into the combustion chamber during a later stage of the compression stroke while the induction valve and exhaust valve are closed. The method still further includes the step of generating thrust during a thrust stroke while both the induction valve and exhaust valve are closed, and during an exhaust stroke, releasing exhaust gases while the exhaust valve is open a second predetermined amount.
A method for improving the efficiency of a four-stroke CI engine includes the steps of initiating an induction stroke and inducting air into a combustion chamber situated within a cylinder while an induction valve is open. The method also includes the step of opening the exhaust valve a first predetermined amount during an early stage of the compression stroke and closing the exhaust valve. Air is compressed during a later stage of the compression stroke while the induction valve and exhaust valve are closed. The method further includes the steps of injecting fuel during a thrust stroke into the combustion chamber and generating thrust while both induction valve and exhaust valve are closed. The method still further includes the step of releasing exhaust gases during an exhaust stroke, while the exhaust valve is open second predetermined amount.
Advantageously, a system and method of improving thermal efficiency of an internal combustion engine is provided that captures and uses energy that would otherwise be lost during the combustion stroke and exhaust stroke. An advantage of the present disclosure is that the thermal energy contained by the heated gases. can be converted into useful work. Another advantage of the present disclosure is realized through reduced fuel consumption due to increased thermal efficiency of the engine. Still another advantage of the present disclosure is realized through cleaner emission gases as the fuel has greater expanding period to burn during the thrust stroke. Still yet another advantage of the present disclosure is that the average temperature of the gases in the cylinder is lower. A further advantage of the present disclosure relates to the ability of engine components to have a longer lifecycle and the life of the engine will likewise be longer. Still a further advantage of the present disclosure is that RPM of the engine can be raised to generate more power without excessive wear on the engine. Yet a further advantage of the present application is that part of the fresh air inducted into the cylinder during the induction stroke is discharged out of the cylinder through the exhaust valve(s) by the piston at an early stage of the compression stroke to cool the exhaust valves and the exhaust valve seats. Yet still a further advantage of the present application is that the system and method may be applied to a compression ignited engine, which can operate within an actual compression ratio of around 16:1-50:1 while still keeping the effective CR about 14:1-25:1. Yet still another advantage of the present application is that the system and method may be applied to a direct injected spark ignited engine which can operate with an actual compression ratio of 14:1-25:1 with an effective compression ratio of around 8:1-11:1.
Other features and advantages of the present disclosure will be readily appreciated, as the same becomes better understood after reading the subsequent description taken in conjunction with the accompanying drawings.
a is a sectional view of a DIG engine during an induction stroke.
b is a sectional view of a CI engine during an induction stroke.
a is a sectional view of the DIG engine during an early compression stroke.
b is sectional view of the CI engine during an early compression stroke.
a is a sectional view of the DIG engine during a later compression stroke.
b is a sectional view of the CI engine during a later compression stroke.
a is a sectional view of the DIG engine during a thrust stroke.
b is a sectional view of the CI engine during a thrust stroke.
a is a sectional view of the DIG engine during an exhaust stroke.
b is a sectional view of the CI engine during an exhaust stroke.
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Either the exhaust cam 44 or induction cam 50 is a generally cylindrical segment, with a centrally located bore that the shaft extends therethrough. The cam and shaft may be integrally formed as one-piece. Each cam 44, 50 has two generally planar flat walls which are non working surfaces. A cylindrical wall, which is the working surface, connects the boundaries of the two flat walls. Each cam 44, 50 further has a predetermined shape that is configured to actuate the corresponding valve due to the rotational movement of the cam 44, 50 about the shaft. Each cam 44, 50 may be essentially egg shaped, since the cylindrical wall has a variable radius with respect to a rotational axis 43 associated with the shaft, as shown at 52. For the exhaust cam 44, a first portion of the sidewall, referred to as a big nose, has a longer first radius to form a first arcuate edge as shown at 44a. The exhaust cam 44 also has a second portion of the cylindrical wall, referred to as a small nose, which has a smaller second radius, to form a second arcuate edge as shown at 44b.
The induction cam 50 has only one nose, just like the cams in the conventional IC engines. The nose has a long radius to form the only arcuate edge as shown at 50a. The induction cam 50 and exhaust cam 44 can each have different shapes to achieve predetermined timing to operatively open, hold open and close the corresponding induction and exhaust valves 26, 28 in a manner to be described.
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In an example of a CI engine 60 as shown in
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During the exhaust stroke of the CI engine 60 as shown in
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Next, the methodology advances to block 210 with the step of opening the exhaust valve 28 a first predetermined amount 76 during an early stage of the compression stroke. The valve 28 is opened for a predetermined period of time, and then closed due to rotation of the camshaft, as previously described. The exhaust valve 28 is closed while the piston is still moving upwards. The opening of the exhaust valve 28 at this time releases air and through heat transfer, a predetermined amount of the heat from the cylinder 22, such as from the cylinder wall, to reduce the buildup of heat within the cylinder. The reduction of temperature in the cylinder enables the engine to have a higher compression ratio than in a conventional engine.
The methodology further advances to block 215 with the step of injecting fuel 84 into the combustion chamber 74 via a fuel injector 66. In this example, the gas is injected during a later stage of the compression stroke while the induction valve 26 and exhaust valve 28 are closed. The piston continues to move upwardly to compress the air-fuel mixture. You better add ‘valves are closed’ into block 215, just like block 315 in FIG-10.
Further, the methodology advances to block 220 with the step of igniting the fuel-air mixture to generate thrust during the thrust (i.e. thrust, power) stroke while both the induction valve 26 and exhaust valve 28 are closed. The methodology advances to block 225 with the step of opening the exhaust valve 28 a second predetermined amount 88 to release exhaust gases through the exhaust channel 82 during an exhaust stroke. The induction valve is closed. The cycle is periodic, and continues in order to generate power.
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Next, the methodology advances to block 310 with the step of opening the exhaust valve 28 a predetermined first amount 78 during an early stage of the compression stroke. The exhaust valve 28 is held open for a predetermined period of time during the compression stroke, and then closed. Air in the cylinder is compressed as the piston is still moving upwards. Advantageously, opening of the exhaust valve at this time to provide for the egress of air through the exhaust channel 82 removes heat from the interior of the cylinder such as the cylinder wall due to heat transfer. The removal of heat thus reduces the temperature within the cylinder. As a result, the average working temperature inside the cylinder of the engine 15 will be substantially decreased. In addition, the heated gas within cylinder 22 may expand about 40-50 times of its compressed volume. Further, heat removal results from pure air cooling during the early state of the compression stroke and the lower temperature exhaust gas cooling during the later stage of the thrust stroke and during the exhaust stroke. The engine may be cooled without the need for another component, such as a water cooling system.
The methodology further advances to block 315 and continues with a later stage of the compression stroke. The induction valve 26 and exhaust valve 28 remain closed. The piston continues to move upwards to compress the air.
The methodology advances to block 320 and includes the step of injecting fuel 84 into the combustion chamber 74 and the fuel is ignited by the hot compressed air. The hot burning gas pushes the piston moving downwards. This is the thrust stoke. For example, diesel fuel may be injected via a fuel injector 66 when the piston 20 is at the top of its position and ends during a thrust stroke. In an example, both the induction valve 26 and exhaust valve 28 are closed during the thrust stroke as previously described. The methodology advances to block 325 with the step of releasing exhaust gases 80 during an exhaust stroke while the exhaust valve 28 is open a second predetermined amount 88 due to the rotational movement of the camshaft 38.
As a result of the innovative timing of the predetermined opening and closing of the induction valve 26 and the exhaust valve 28 during various strokes of the piston 20 as described herein, the engine is inherently cooled.
Number | Date | Country | Kind |
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201110189527.X | Jun 2011 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US12/44042 | 6/25/2012 | WO | 00 | 3/3/2014 |