System and method of manufacturing actuator

Abstract
A system of manufacturing an actuator for driving a to-be-driven object by extension/contraction of a shape memory alloy, the system comprising: a mounting unit configured to mount the shape memory alloy between an actuator body and the to-be-driven object; and a heater configured to heat the shape memory alloy mounted by the mounting unit on a mounting path between the actuator body and the to-be-driven object to a predetermined temperature range.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a schematic sectional view showing an outline structure of an image capturing apparatus according to preferred embodiments of the present invention;



FIGS. 2A to 2C are plan views each showing an outline structure of a bias-spring type actuator;



FIGS. 3A and 3B are diagrams each showing a method of fixing SMA;



FIGS. 4A to 4C are diagrams each showing a variation of the method of fixing SMA;



FIG. 5 is a diagram illustrating the configuration of a system of manufacturing the actuator;



FIG. 6 is a diagram showing an outline structure of a unit for mounting SMA;



FIG. 7 is a diagram illustrating a technique for applying tensile stress to SMA;



FIG. 8 is a flow chart showing a manufacturing flow of the actuator;



FIGS. 9A through 9E are diagrams each illustrating a step of manufacturing the actuator;



FIGS. 10A to 10C are diagrams each showing a displacement of a reference position caused by initial actuation;



FIG. 11 is a flow chart showing a manufacturing flow of an actuator;



FIG. 12 is a diagram showing a specific example of changes in elongation of SMA caused by initial actuation;



FIGS. 13 and 14 are flow charts each showing a manufacturing flow of an actuator according to a variant;



FIGS. 15 to 17, 18A to 18C and 19 are diagrams each showing a variation of structure which applies tensile stress to SMA;



FIGS. 20 and 21 are diagrams each showing a variation of the method of heating SMA;



FIGS. 22A to 22C are plan views each showing an outline structure of a push-pull actuator;



FIG. 23 is a diagram illustrating a manufacturing step of the push-pull actuator; and



FIG. 24 is a plan view showing an outline structure of an actuator according to a variant.


Claims
  • 1. A system of manufacturing an actuator for driving a to-be-driven object by extension/contraction of a shape memory alloy, said system comprising: a mounting unit configured to mount said shape memory alloy between an actuator body and said to-be-driven object; anda heater configured to heat said shape memory alloy mounted by said mounting unit on a mounting path between said actuator body and said to-be-driven object to a predetermined temperature range.
  • 2. The system according to claim 1, wherein said heater heats said shape memory alloy to said temperature range before said shape memory alloy is attached to said actuator body.
  • 3. The system according to claim 2, further comprising: a tension-applying unit configured to apply a tension to said shape memory alloy mounted by said mounting unit between said actuator body and said to-be-driven object; andan attaching unit configured to attach said shape memory alloy mounted by said mounting unit between said actuator body and said to-be-driven object, to said actuator body, whereinsaid heater heats said shape memory alloy to said predetermined temperature range with a prescribed tension being applied to said shape memory alloy by said tension-applying unit, andsaid attaching unit attaches said shape memory alloy to said actuator body with said prescribed tension being applied to said shape memory alloy by said tension-applying unit.
  • 4. The system according to claim 2, further comprising: a tension-applying unit configured to apply a tension to said shape memory alloy mounted by said mounting unit between said actuator body and said to-be-driven object; andan attaching unit configured to attach said shape memory alloy mounted by said mounting unit between said actuator body and said to-be-driven object, to said actuator body, whereinsaid tension-applying unit applies, to said shape memory alloy, a prescribed tension determined by adding a predetermined tension corresponding to a decrease in tension applied to said shape memory alloy caused by an initial extension/contraction actuation of said shape memory alloy in said actuator to a reference tension determined in design applied to said shape memory alloy in said actuator, after said shape memory alloy is heated to said predetermined temperature range by said heater, andsaid attaching unit attaches said shape memory alloy to said actuator body with said prescribed tension being applied to said shape memory alloy by said tension-applying unit.
  • 5. The system according to claim 3, further comprising: a tension-detecting unit configured to detect the tension applied to said shape memory alloy by said tension-applying unit; anda tension-adjusting unit configured to adjust the tension applied to said shape memory alloy by said tension-applying unit to said prescribed tension in accordance with the result of detection by said tension-detecting unit.
  • 6. The system according to claim 3, wherein said tension-applying unit pulls said shape memory alloy for a predetermined distance to thereby apply said prescribed tension to said shape memory alloy.
  • 7. The system according to claim 3, wherein said tension-applying unit includes a spring, and applies said prescribed tension to said shape memory alloy utilizing an elastic force corresponding to a spring constant of said spring.
  • 8. The system according to claim 3, wherein said tension applying unit includes one of an electromagnet and a magnet producing a predetermined magnetic force and applies said prescribed tension to said shape memory alloy by said predetermined magnetic force.
  • 9. The system according to claim 1, wherein said predetermined temperature range is a temperature range where a crystal structure of said shape memory alloy is transformed into austenite.
  • 10. The system according to claim 1, wherein said heater applies a current to said shape memory alloy to thereby heat said shape memory alloy.
  • 11. A method of manufacturing an actuator for driving a to-be-driven object by extension/contraction of a shape memory alloy, said method comprising the steps of: (a) mounting said shape memory alloy on a mounting path between an actuator body and said to-be-driven object; and(b) heating said shape memory alloy mounted on said mounting path in said step (a) to a predetermined temperature range.
  • 12. The method according to claim 11, wherein in said step (b), said heater heats said shape memory alloy to said predetermined temperature range before said shape memory alloy is attached to said actuator body.
  • 13. The method according to claim 11, wherein in said step (b), said shape memory alloy is heated to said predetermined temperature range with a prescribed tension being applied to said shape memory alloy,said method further comprising the step of(c) attaching said shape memory alloy to said actuator body with said prescribed tension being applied to said shape memory alloy.
  • 14. The method according to claim 11, further comprising the step of (c) after said shape memory alloy is heated to said predetermined temperature range in said step (b), attaching said shape memory alloy to said actuator body with a prescribed tension being applied to said shape memory alloy, said prescribed tension being determined by adding a predetermined tension corresponding to a decrease in tension applied to said shape memory alloy caused by an initial extension/contraction actuation of said shape memory alloy in said actuator to a reference tension determined in design applied to said shape memory alloy in said actuator.
  • 15. The method according to claim 13, wherein in said steps (b) and (c), a tension applied to said shape memory alloy is adjusted to said prescribed tension in accordance with the result of detection of the tension applied to said shape memory alloy.
  • 16. The method according to claim 13, wherein in said steps (b) and (c), said shape memory alloy is pulled for a predetermined distance to thereby apply said prescribed tension to said shape memory alloy.
  • 17. The method according to claim 13, wherein in said steps (b) and (c), said prescribed tension is applied to said shape memory alloy utilizing an elastic force corresponding to a spring constant of a spring.
  • 18. The method according to claim 13, wherein in said steps (b) and (c), said prescribed tension is applied to said shape memory alloy by a predetermined magnetic force produced by one of an electromagnet and a magnet.
  • 19. The method according to claim 11, wherein said predetermined temperature range is a temperature range where a crystal structure of said shape memory alloy is transformed into austenite.
  • 20. The method according to claim 11, wherein in said step (b), a current is applied to said shape memory alloy, to thereby heat said shape memory alloy.
Priority Claims (1)
Number Date Country Kind
JP2005-361640 Dec 2005 JP national